CN201636405U - No Leakage Servo Control Pressure Regulating Valve - Google Patents
No Leakage Servo Control Pressure Regulating Valve Download PDFInfo
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- CN201636405U CN201636405U CN2009202943300U CN200920294330U CN201636405U CN 201636405 U CN201636405 U CN 201636405U CN 2009202943300 U CN2009202943300 U CN 2009202943300U CN 200920294330 U CN200920294330 U CN 200920294330U CN 201636405 U CN201636405 U CN 201636405U
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Abstract
Description
技术领域technical field
本实用新型涉及一种管路附件,特别涉及一种无泄漏伺服控制压力调节阀。The utility model relates to a pipeline accessory, in particular to a non-leakage servo control pressure regulating valve.
背景技术Background technique
管路是用于输送介质的重要设备,为了适应于不同的工艺条件和不同的设备,需要对管路内的介质进行减压或调压,以保证生产的顺利进行。The pipeline is an important equipment for conveying medium. In order to adapt to different process conditions and different equipment, it is necessary to decompress or adjust the pressure of the medium in the pipeline to ensure the smooth progress of production.
压力调节阀作为管路压力调节附件得到较为广泛的应用。现有技术中,先导式自动控制压力调节阀通过流体自身能量改变主阀的开度,进而改变主阀的节流阻力,保持出口压力的基本不变。先导式自动控制压力调节阀一般包括主阀和先导阀,主阀阀芯位于背向阀座通道的位置,利用驱动活塞推动阀芯开启。这种压力调节阀能够较好的保证出口压力不出现较大范围波动,特别适用于气体介质且对压力的平稳性要求较高的场合。并且,现有的压力调节阀的调压螺杆处在设计时没有采取密封措施,工作中会产生介质泄漏,特别是在安装调试、介质系统产生脉冲峰值压力、设备维修维护和整定压力参数时,泄漏现象较为严重,造成资源浪费和环境污染。而现有的主阀阀芯背向介质流动方向设置,特别是液体介质,当压力出现急剧波动时,容易造成阀芯连接处疲劳断裂,从而需要停工进行检修,浪费成本。Pressure regulating valves are widely used as pipeline pressure regulating accessories. In the prior art, the pilot-operated automatic control pressure regulating valve changes the opening degree of the main valve through the energy of the fluid itself, thereby changing the throttling resistance of the main valve, and keeping the outlet pressure basically unchanged. The pilot-operated automatic control pressure regulating valve generally includes a main valve and a pilot valve. The spool of the main valve is located at a position facing away from the channel of the valve seat, and the spool is pushed to open by the driving piston. This pressure regulating valve can better ensure that the outlet pressure does not fluctuate in a large range, and is especially suitable for occasions where the gas medium requires high pressure stability. Moreover, the pressure regulating screw of the existing pressure regulating valve is not designed with sealing measures, and medium leakage will occur during work, especially during installation and commissioning, pulse peak pressure generated by the medium system, equipment maintenance and pressure setting. Leakage is more serious, resulting in waste of resources and environmental pollution. However, the spool of the existing main valve is set against the flow direction of the medium, especially for liquid medium. When the pressure fluctuates sharply, it is easy to cause fatigue fracture at the connection of the spool, which requires shutdown for maintenance and wastes costs.
对于输送液体的管路来说,不希望出现压力较大波动的情况,避免对管路造成损害。而压力调节阀的阀后管路管径足够大的情况下,在管路压力增大时,适当调节并增大或减小阀后流量,可保证阀前阀后压力平稳,并保证阀后压力平稳。For pipelines transporting liquids, large pressure fluctuations are undesirable to avoid damage to the pipelines. However, when the diameter of the pipeline behind the valve of the pressure regulating valve is large enough, when the pipeline pressure increases, properly adjusting and increasing or decreasing the flow after the valve can ensure the pressure before and after the valve to be stable, and ensure that the flow after the valve is stable. The pressure is steady.
因此,需要一种自动控制压力调节阀,能够在管路压力出现波动时,保证系统压力平稳过渡,保护管路不被损坏,也保证阀后压力保持平稳,同时,压力调节阀本身无外泄,利于节约资源和保持环境卫生。Therefore, there is a need for an automatic control pressure regulating valve, which can ensure a smooth transition of the system pressure when the pipeline pressure fluctuates, protect the pipeline from being damaged, and ensure that the pressure behind the valve remains stable. At the same time, the pressure regulating valve itself has no leakage , which is conducive to saving resources and maintaining environmental sanitation.
实用新型内容Utility model content
有鉴于此,本实用新型提供一种无泄漏伺服控制压力调节阀,能够在管路压力出现波动时,保证系统压力平稳过渡,保护管路不被损坏,也保证阀后压力保持平稳,同时,压力调节阀本身无外泄,利于节约资源和保持环境卫生。In view of this, the utility model provides a non-leakage servo control pressure regulating valve, which can ensure the smooth transition of the system pressure when the pipeline pressure fluctuates, protect the pipeline from being damaged, and ensure that the pressure behind the valve remains stable. At the same time, The pressure regulating valve itself has no leakage, which is beneficial to saving resources and maintaining environmental sanitation.
本实用新型的无泄漏伺服控制压力调节阀,包括主阀和先导阀,所述主阀包括主阀体、主阀座和主阀芯,所述主阀和先导阀之间设置平衡腔,先导阀设置泄压腔,所述平衡腔分别连通于主阀介质进口和先导阀介质进口,泄压腔连通于主阀介质出口,所述主阀芯为下小上大的锥形并且迎向介质流动方向与主阀座介质通道相对;所述平衡腔和泄压腔分别通过静密封结构与外界密封。The non-leakage servo control pressure regulating valve of the utility model includes a main valve and a pilot valve, the main valve includes a main valve body, a main valve seat and a main valve core, a balance chamber is set between the main valve and the pilot valve, and the pilot valve The valve is equipped with a pressure relief chamber, the balance chamber is respectively connected to the medium inlet of the main valve and the medium inlet of the pilot valve, and the pressure relief chamber is connected to the medium outlet of the main valve. The flow direction is opposite to the medium channel of the main valve seat; the balance chamber and the pressure relief chamber are respectively sealed with the outside world through static sealing structures.
进一步,所述主阀芯上部设置与阀体可上下滑动的方式配合的活塞,所述活塞与主阀芯驱动配合,活塞上端面位于平衡腔并设置有主阀芯弹簧,所述主阀芯弹簧设置压预紧力顶在活塞上端面;Further, the upper part of the main valve core is provided with a piston that can slide up and down with the valve body, and the piston is driven and matched with the main valve core. The upper end surface of the piston is located in the balance chamber and is provided with a main valve core spring. The spring is set to press the pre-tightening force against the upper end surface of the piston;
进一步,主阀介质进口通过喷嘴连通于平衡腔;Further, the medium inlet of the main valve is connected to the balance chamber through the nozzle;
进一步,所述先导阀包括包括先导阀体、先导阀芯、先导阀座和调压组件;所述先导阀座位于先导阀介质进口和泄压腔之间,所述调压组件包括调压弹簧和调压螺栓,所述调压螺栓沿竖直方向旋入先导阀体,所述调压弹簧一端顶住调压螺栓,另一端通过预压应力由上至下顶住先导阀芯使其顶在先导阀座上;Further, the pilot valve includes a pilot valve body, a pilot valve core, a pilot valve seat and a pressure regulating assembly; the pilot valve seat is located between the medium inlet of the pilot valve and the pressure relief chamber, and the pressure regulating assembly includes a pressure regulating spring and the pressure-regulating bolt, the pressure-regulating bolt is screwed into the pilot valve body in the vertical direction, one end of the pressure-regulating spring bears against the pressure-regulating bolt, and the other end of the pressure-regulating spring presses against the pilot valve core from top to bottom through the pre-compression force on the pilot valve seat;
进一步,所述活塞下端面和主阀芯上端面之间通过竖直设置的刚性弹簧驱动连接;Further, the lower end surface of the piston and the upper end surface of the main valve core are driven and connected by a vertically arranged rigid spring;
进一步,所述调压组件还包括外罩,所述外罩罩在调压螺栓和调压弹簧外并通过螺纹连接旋在调压螺栓上。Further, the pressure regulating assembly further includes an outer cover, which covers the pressure regulating bolt and the pressure regulating spring and is screwed on the pressure regulating bolt through a threaded connection.
本实用新型的有益效果:本实用新型的无泄漏伺服控制压力调节阀,将阀芯迎向介质流动方向设置,适用于液体介质,不会因液体的压力出现波动造成阀芯的疲劳断裂,利用液体本身能量,控制主阀开度,当阀前或阀后出现压力波动时,改变阀芯的开启程度,能够缓冲压力波动产生的能量,保证系统压力平稳过渡,从而保护管路不被损坏,也保证阀后压力保持平稳,利于下游设备的正常运行;同时,先导阀的平衡腔和泄压腔与外界之间通过密封圈进行密封,调压时和调压后均能保证介质无外泄,利于节约资源和保持环境卫生。Beneficial effects of the utility model: the non-leakage servo control pressure regulating valve of the utility model sets the valve core facing the flow direction of the medium, is suitable for liquid medium, and will not cause fatigue fracture of the valve core due to fluctuations in the pressure of the liquid. The energy of the liquid itself controls the opening of the main valve. When pressure fluctuations occur before or after the valve, the opening degree of the valve core can be changed to buffer the energy generated by the pressure fluctuations and ensure a smooth transition of the system pressure, thereby protecting the pipeline from damage. It also ensures that the pressure behind the valve remains stable, which is beneficial to the normal operation of downstream equipment; at the same time, the balance chamber and pressure relief chamber of the pilot valve are sealed with the outside world by sealing rings, which can ensure no leakage of the medium during and after pressure regulation , which is conducive to saving resources and maintaining environmental sanitation.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步描述。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
附图为本实用新型的结构示意图。Accompanying drawing is the structural representation of the utility model.
具体实施方式Detailed ways
附图为本实用新型的结构示意图,如图所示:本实施例的无泄漏伺服控制压力调节阀,包括主阀和先导阀,所述主阀包括主阀体1、主阀座13和主阀芯2,所述主阀和先导阀之间设置平衡腔14,先导阀设置泄压腔10,所述平衡腔14分别连通于主阀介质进口11和先导阀介质进口21,如图所示,主阀介质进口11通过脉冲管19和喷嘴20连通于平衡腔14;泄压腔10连通于主阀介质出口12,如图所示,泄压腔10通过泄压管15连通于主阀介质出口12;所述主阀芯2为下小上大的锥形并且迎向介质流动方向与主阀座13介质通道相对;所述平衡腔14和泄压腔10分别通过静密封结构与外界密封;如图所示,平衡腔14和泄压腔10的静密封结构分别为密封圈17、密封圈16和密封圈18。The accompanying drawing is a schematic structural view of the utility model, as shown in the figure: the non-leakage servo control pressure regulating valve of this embodiment includes a main valve and a pilot valve, and the main valve includes a main valve body 1, a
本实施例中,所述主阀芯2上部设置与阀体1可上下滑动的方式配合的活塞4,所述活塞4与主阀芯2驱动配合,驱动配合是指随着活塞4的上下运动带动主阀芯2也上下运动,改变开启程度;活塞4上端面位于平衡腔14并设置有主阀芯弹簧5,所述主阀芯弹簧5设置压预紧力顶在活塞4上端面;如图所示,主阀体1上部设置向内的凸台1a,主阀芯弹簧5一端顶在凸台1a上,另一端顶在活塞4上端面。In this embodiment, the upper part of the main valve core 2 is provided with a piston 4 that can slide up and down with the valve body 1. The piston 4 is driven and matched with the main valve core 2, and the driving cooperation refers to that the piston 4 moves up and down. Drive the main spool 2 to move up and down to change the degree of opening; the upper end surface of the piston 4 is located in the
本实施例中,主阀介质进口11通过喷嘴20连通于平衡腔14;喷嘴20能够形成射流加快介质流速,快速打开先导阀,增强本实用新型的灵活性。In this embodiment, the
本实施例中,所述先导阀包括包括先导阀体22、先导阀芯6、先导阀座23和调压组件,如图所示,先导阀芯6为球体,先导阀座23由主阀体1上部设置的向内的凸台1a形成,结构简单紧凑;所述先导阀座23位于先导阀介质进口21和泄压腔10之间,所述调压组件包括调压弹簧9和调压螺栓7,所述调压螺栓7沿竖直方向旋入先导阀体22,所述调压弹簧9一端顶住调压螺栓7,另一端通过预压应力由上至下顶住先导阀芯6使其顶在先导阀座23上;In this embodiment, the pilot valve includes a
本实施例中,所述活塞4下端面和主阀芯2上端面之间通过竖直设置的刚性弹簧3驱动连接;介质主动驱动主阀芯2时,通过刚性弹簧3的缓冲效应,保证活塞4的顺畅运行,并且对同轴度要求不高,防止活塞4卡死。In this embodiment, the lower end surface of the piston 4 and the upper end surface of the main valve core 2 are driven and connected by a vertical rigid spring 3; when the medium actively drives the main valve core 2, the buffer effect of the rigid spring 3 ensures that the piston 4 runs smoothly, and does not require high coaxiality to prevent the piston 4 from getting stuck.
本实施例中,所述调压组件还包括外罩8,所述外罩8罩在调压螺栓7和调压弹簧9外并通过螺纹连接旋在调压螺栓7上;保护调压螺栓7并且进一步防止介质外泄。In this embodiment, the pressure regulating assembly also includes an outer cover 8, which covers the pressure regulating bolt 7 and the pressure regulating spring 9 and is screwed on the pressure regulating bolt 7 through a threaded connection; protects the pressure regulating bolt 7 and further Prevent media leakage.
本实用新型进油管压力作用于主阀芯2锥面,同时其压力通过脉冲管19、喷嘴20进入平衡腔14,作用于活塞4端面,先导阀芯6上侧所受压力为调压弹簧9的给定压力。The pressure of the oil inlet pipe of the utility model acts on the conical surface of the main valve core 2, and at the same time, its pressure enters the
进油管压力恒定无波动时,先导阀芯6下侧所受油压力小于先导阀芯6上侧所受调压弹簧9给定的压力;平衡腔14的油液处于静滞状态,主阀芯2工作在设计的适当位置,出油口的压力恒定,流量也相对稳定。When the oil inlet pipe pressure is constant and without fluctuations, the oil pressure on the lower side of the
当进油口压力升高时,油液通过脉冲管19和喷嘴20喷出射流进入平衡腔14,平衡腔14内的压力瞬时增高,先导阀芯6下侧压力大于上侧调压弹簧9给定压力;先导阀芯6打开,油液从泄压腔10由泄压管15流出,同时,平衡腔14压力降低,主阀芯2向上移动,阀口开度加大,流量增加,由于出口管道直径足够大,因而保持阀出口端压力基本不变,并使系统压力波动较小。When the pressure of the oil inlet increases, the oil jet flows into the
平衡腔内的平衡压力由调压螺栓7对调压弹簧9进行调整,对应所需的整定压力。该结构及其操作使作用于活塞顶面的压力与作用于主阀芯上的压力平衡,此平衡的任何变化均被自动补偿。The balance pressure in the balance chamber is adjusted by the pressure regulating bolt 7 to the pressure regulating spring 9 to correspond to the required set pressure. The structure and its operation balance the pressure acting on the top face of the piston with the pressure acting on the main spool, any changes in this balance are automatically compensated.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.
Claims (6)
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| CN2009202943300U CN201636405U (en) | 2009-12-31 | 2009-12-31 | No Leakage Servo Control Pressure Regulating Valve |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105465461A (en) * | 2015-02-17 | 2016-04-06 | 江苏瑞朗博机械设备有限公司 | Pilot-operated type decompression valve triggered through pin bending |
| WO2022127577A1 (en) * | 2020-12-16 | 2022-06-23 | 张磊 | Z-shaped liquid control valve without diaphragm, shaft, bushing, or spring |
| CN115613076A (en) * | 2022-11-16 | 2023-01-17 | 郑州大学 | Alkaline electrolyzed water hydrogen production electrolyzer pressure regulating valve and pressure automatic regulating method |
-
2009
- 2009-12-31 CN CN2009202943300U patent/CN201636405U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105465461A (en) * | 2015-02-17 | 2016-04-06 | 江苏瑞朗博机械设备有限公司 | Pilot-operated type decompression valve triggered through pin bending |
| WO2022127577A1 (en) * | 2020-12-16 | 2022-06-23 | 张磊 | Z-shaped liquid control valve without diaphragm, shaft, bushing, or spring |
| CN115247709A (en) * | 2020-12-16 | 2022-10-28 | 张磊 | Diaphragmless Shaft Sleeve Spring Z-Type Liquid Control Valve |
| CN115613076A (en) * | 2022-11-16 | 2023-01-17 | 郑州大学 | Alkaline electrolyzed water hydrogen production electrolyzer pressure regulating valve and pressure automatic regulating method |
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