CN201633213U - Far infrared heating system structure for wind power blade dies - Google Patents

Far infrared heating system structure for wind power blade dies Download PDF

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Publication number
CN201633213U
CN201633213U CN2009202861391U CN200920286139U CN201633213U CN 201633213 U CN201633213 U CN 201633213U CN 2009202861391 U CN2009202861391 U CN 2009202861391U CN 200920286139 U CN200920286139 U CN 200920286139U CN 201633213 U CN201633213 U CN 201633213U
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CN
China
Prior art keywords
heating
far infrared
temperature
wind
system structure
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Expired - Fee Related
Application number
CN2009202861391U
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Chinese (zh)
Inventor
李嶙
成源
王晓南
肖波
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RED BLADES WINDTEK (SHANGHAI) Corp
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RED BLADES WINDTEK (SHANGHAI) Corp
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Priority to CN2009202861391U priority Critical patent/CN201633213U/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/02Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/145Carbon only, e.g. carbon black, graphite
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/002Heaters using a particular layout for the resistive material or resistive elements
    • H05B2203/003Heaters using a particular layout for the resistive material or resistive elements using serpentine layout
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/032Heaters specially adapted for heating by radiation heating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2214/00Aspects relating to resistive heating, induction heating and heating using microwaves, covered by groups H05B3/00, H05B6/00
    • H05B2214/04Heating means manufactured by using nanotechnology

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

A far infrared heating system structure for wind power blade dies mainly adopts nanometer carbon heating fabric as a heating source, during manufacturing megawatt-level wind power blade dies, the heating fabric is adhered onto an outer casing of a die, the die is heated via continuous far infrared radiation, heat conductivity is fast, and heat quantity is easy to be controlled, thereby meeting requirements of resin solidification parameters of blade products on the surface layer of the die. Heating areas and controllers are assorted, high-temperature wires of the heating fabric are connected on the controllers, two temperature sensors are respectively arranged in the heating areas and connected inside the controllers, and the controllers are centralized in a control cabinet, are integrally connected with a microprocessor so as to be controlled and can be connected with a computer to accurately control temperature by means of setting procedures. The far infrared heating system structure for wind power blade dies improves modes of heating via waterway and electric heating wires and the like in the prior art, and has the advantages of simplifying die manufacturing structure, lowering weight, leading repair to be easy, controlling temperature accurately and the like.

Description

Wind-powered blade mold far infrared heating system structure
Technical field
The utility model relates to a kind of wind-powered blade mold far infrared heating system structure, particularly about a kind of heating system device and structure that is used for the megawatt wind-power blade mould.
Background technology
In recent years, wind-power electricity generation is the green energy industry of state key development, wherein, trend towards maximizing under the power that is arranged on the consideration generating of wind-powered electricity generation unit and the usefulness, to capture more wind energy, produce more electric power, meet the economic benefit of wind field utilization, so the maximization megawatt wind-power blade has produced with regard to corresponding.
Wind electricity blade is shaped by large-scale blade mold making, by the glass cloth of laying plural layer on blade mold, with priming by vacuum resin is immersed back curing and makes; Prerequisite, the curing of resin has decisive influence for the making of blade, and assists resin solidification, and the heating system that then need be dependent on mould is with the temperature parameter of mold heated to the appointment of blade resin solidification; Common wind-powered blade mold heating means have two kinds of water-cycle heating and electric heating systems, are summarized as follows now:
1, water-cycle heating (mould inner fluid medium heating systems), see also Figure 1 and Figure 2: water route (or steam, deep fat etc.) loop heating system has been a kind of comparative maturity and widely used technology in the mould, the main equipment that sees through heating (or cooling) fluid media (medium), make the heating pipe line 20 of hot water (or heat medium), carry out hot fluid and circulate mould enforcement heating by being embedded in the fan blade mould inside in advance; Fig. 1 is the back side partial schematic diagram of die flip, can find out that heating pipe line 20 is between fan blade die surface layer 10 and following coating 30, and superficial layer 10 is the epoxy resin material with following coating 30, heating pipe line 20 is enclosed in the mould, following coating 30 outer side covers are with heat-preservation cotton, the blade mold structure.
Water-cycle heating applies to the fan blade mold heated, its rate of heat addition stable and controllable, the mould temperature difference is controlled, can there be the phenomenon that the subregion is overheated or do not heat, heating pipe line is longer 20 service lifes, this circulating system also has a benefit simultaneously, and oppositely (cooling) is used in parts cooling or the control exotherm that solidifies the back exactly.
The hydronic inconvenience of water (fluid media (medium)) be in: need tissue and construction circulation heating pipe line 20 and add the equipment of hot fluid medium, as shown in Figure 2, the heating pipe line 20 of circulation is set in mould, this pipeline includes water lines 23 and outlet pipeline 26, the built-in circulation heating pipe line 20 of whole group, not only increase outside the die cost, tubes rows is established and will be prolonged the cycle that mould is produced; In addition, because water circulation system need use die heater that water is externally heated in advance, and then enter fan blade mould inside heating pipe line 20 by flexible pipe, and with electrical heating water is implemented heating at die heater, there is heat energy loss in heating process, after mould is implemented to have heated, the hot water of circulatory system internal duct will emit, and causes the partial heat energy loss again, makes that the whole system energy consumption is bigger, the not high defective of heat energy efficiency is arranged, increased use cost; As water-cycle heating in heating pipe line 20 if pipe blocking or leakage, because of heating pipe line 20 is to imbed mould inside, keep in repair very difficultly, will influence die life.On the other hand, consider fluid media (medium) and pre-buried heating pipe line 20, the general copper pipes that adopt of heating pipe line 20 add the heat conductive medium (being generally the mixture of aluminium powder or copper powder and resin) that the shop is covered around the copper pipe, add mold support structure, entire die weight increases relatively, requirement to the mould support strength also improves, and causes mould steelframe supported weight also can improve, so the weight of entire die increases, compared to comparable size (1.5MW mould) electrical heating mould, weight increases by 4 tons at least.
Another obstruction is to be absorbed by mould gradually and produce temperature difference when heat, and the fluid temperature (F.T.) that causes flowing out in outlet pipeline 26 exits is starkly lower than entry pipeline 23 porch temperature, makes mold heated inhomogeneous.Though this problem can see through flowing of accelerating fluid and reduce heat output and improve, this factor often is not operated the person and ignores and form the uneven phenomenon in mold heated zone.Utilize water to be used as heat medium and also have another shortcoming: the heating-up temperature scope is subjected to (boiling point of heat medium itself) restriction, and when requiring to surpass 100 ℃ as if the resin solidification system temperature, then this system can't reach temperature requirements.
2, electric heating system (heating of mould in-built electrical heated filament): electricity (heated filament) heating system mainly sees through the heating wire 29 that is embedded in mould inside, see also shown in Figure 3, under the situation of energising, with heating wire 29 is that thermal source carries out mold heated, and combine with Numeric Control Technology, by means of computer simulation system, control a kind of mold heated system of Temperature Distribution.
Electric heating system compared to the benefit of water heating system is: the heating controllability is good, (water adds two about 144KW of die heater power of thermal recovery in the energy consumption reduction, electric heating system heating general power is about 110KW), advantage such as mold weight is lighter, and comprehensive die manufacturing cost is lower.By means of computer simulation system, can accurately control Temperature Distribution, in the solidification process of leaf production, can utilize occasionally hot video picture camera of thermoelectricity and data logger to write down Temperature Distribution simultaneously.See through the controller have microprocessor, the Temperature Distribution that can obtain estimating according to zone and time, control assembly more can be programmed to step, gradient, control and chilling temperature distribution in advance, reaches the more dynamical purpose of mold heated system.
But electric heating system exists an obvious defects to be exactly: heating wire 29 is embedded in mould inside, because heating wire 29 and temperature control circuitry are easier to damage, causes this heating system maintenance cost height.The for example damage of heating wire 29, need to use thermal imaging system to search trip point, with aforementioned water heating system in the same manner, lay heating wire 29 at fan blade die surface layer 10 back side, with the mould structure of fiberglass as following coating involution, when heating wire 29 damaged, expense height, the time of maintenance die apparatus were long equally, to destroy mould structure simultaneously and change components and parts, influence die life.The components and parts of electrical heating simultaneously make the blade product surface shape occur burning if take place may cause local heat too high unusually; If do not heat, then may cause products solidifying incomplete, influence product quality and structural strength.
As mentioned above, two kinds of located by prior art all exist some careless mistakes, and demand the improver urgently; In view of all disappearance of above-mentioned located by prior art, the creator concentrates on studies by feat of the working experience in wind electricity blade field for many years, draws the utility model creation wind-powered blade mold far infrared heating system structure finally.
Summary of the invention
The main purpose of the utility model creation wind-powered blade mold far infrared heating system structure is to solve the water circulation heating of commonly using the built-in form of blade mold, the pipeline of electric heating system or the disappearance that heating components and parts damage maintenance is difficult for; What an inferior purpose was to overcome the blade mold heating system adds heat anomaly control; Another purpose is to prolong die life and avoids influencing the ordinary production situation and takes place.
Utilization the utility model creation wind-powered blade mold far infrared heating system structure, the main employing of its creation nano carbon heating cloth is thermal source, this nano carbon heating cloth is the heating material with the carbon element, and should the heating cloth widespread in floor heating aspect, house, implement mold heated by the far infrared radiation that continues, heat is controlled in the heat conduction fast and easily; During Mold Making, nano carbon heating cloth is attached at the die surface layer back side (inner surface is used for production), does not need to be embedded in mould housing inside in advance, and Ruo Jiarebu breaks down, and the heat-preservation cotton that only need remove the outer covering of heating cloth gets final product, and is easy to change; System utilizes computer simulation system by having the controller of microprocessor, accurately controls Temperature Distribution, to reach the purpose of mold heated; Far infrared heating system as thermal source, utilizes the adhesive zones territory to be fixed in the mould housing outer surface by nano carbon heating cloth, and this heating cloth and the die surface layer back side are fitted good, and is bonding firm; With scolding tin high temperature resistant wire is connected firmly with the metal electrode end points of nano carbon heating cloth respectively, will exposes the conductive region good seal with epoxy refractory seals insulating cement; Controller of a heating region configuration, insert the high temperature wire that connects heating cloth on the controller, in these two temperature sensors of heating region configuration and the access controller, all controllers concentrate in the control cabinet, insert the unified control of microprocessor, and can insert computer is implemented temperature by setting program accurate control.
Utilization the utility model creation wind-powered blade mold far infrared heating system structure, can reach main effect and advantage has: 1. the heating thermal source does not adopt mould to be embedded in the formula structure, in Mold Making, the manufacturing cycle can be saved, can not influence under the mold integral structural strength, mould can be accomplished lighter; In addition, mold repair, easy to maintenance does not need mould structure is destroyed, and die life can greatly prolong.2. adopt the thermal source of nano carbon heating cloth, simple, convenient, the removable appropriate area that is adjusted to are installed as heating system; 100% heat energy efficient, energy consumption is low, can save energy 20%~50% compared to other products; Need not preheating, programming rate is fast, need not the maintenance management in later stage; Heating cloth kind does not contain any resistance wire, uses in the installation and can punch arbitrarily, does not influence normal heating, can not get an electric shock, and adds thermal effect even the centre has breakage also not influence integral body.
This heating control system hardware components adopts NI (National Instrument) high-performance integrated circuit board for supporting; gather each regional temperature by integrated circuit board; simultaneously can take ten kinds of mode of heatings that mould is heated; temperature sensor and transmitter reach MS Military Standards; have good stable and accuracy; each thermal treatment zone is equipped with two temperature sensors; temperature is gathered and comparison; to determine that working sensor is normal; it is too high to mould cause damage (when temperature is too high, implementing power-off protection) to adopt the mode of hardware protection to prevent to heat simultaneously.
Now enumerate the description of drawings and the specific embodiment of the utility model creation wind-powered blade mold far infrared heating system structure, the technical characterictic and the content of this creation are done understanding to assist the patent examination committee member, please be referring to following statement:
Description of drawings
Fig. 1 is water route partial schematic diagram in the mould of commonly using background technology 1 blade mold upset back;
Fig. 2 is the three-dimensional schematic diagram of implementing of the 3D on blade mold liter (falling) the warm water road of commonly using background technology 1;
Fig. 3 lays the local schematic diagram of implementing for the embedded heating wire of the blade mold of commonly using background technology 2;
Fig. 4 is the part section structural representation of this creation wind-powered blade mold far infrared heating system structure;
Fig. 5 implements structural representation for the local 3D of this creation wind-powered blade mold far infrared heating system structure;
Fig. 6 implements schematic diagram for the blade heating control system of this creation wind-powered blade mold far infrared heating system structure.
The specific embodiment
Fig. 4 to Fig. 6 label declaration: die surface layer 10, heat-preservation cotton 35, nano carbon heating cloth 40, temperature sensor 45, power cathode 50, high temperature resistant wire 53, positive source 55, switch board 60, computer 70; This creation wind-powered blade mold far infrared heating system structure can apply to blade shell mould, big beam mould, web mould; Now lifting blade mold is example, sees also Fig. 4 to Fig. 6:
1. cleaning has been made the housing outer surface of the die surface layer 10 of shaping;
2. the design subregion marks off several heating regions (organizing the heating region size according to nano carbon heating cloth 40 specifications) in the housing outer surface of die surface layer 10;
3. because commercially available general nano carbon heating cloth 40 (cloth is wide to be 50cm) with specification according to the cutting of heating region size, will form heating region of several piece nano carbon heating cloth 40 compositions;
4. utilize bonding agent, nano carbon is heated the housing outer surface that cloth 40 is bonded in die surface layer 10, it is good to make it to fit, bonding firm, covers one deck heat-preservation cotton 35 afterwards on nano carbon heating cloth 40;
5. with scolding tin the metal electrode of high temperature resistant wire 53 with nano carbon heating cloth 40 is connected firmly, power cathode 50, positive source 55 are imported in the nano carbon heating cloth 40; With 40 available wire series connection of nano carbon heating cloth in zone, will expose the conductive region good seal with epoxy refractory seals insulating cement then;
6. the subregion is with high temperature resistant wire 53 Access Control cabinets 60;
7. two temperature sensors 45 are installed in each zone, and temperature sensor 45 is close to the housing outer surface of die surface layer 10, with lead Access Control cabinet 60;
8. the control circuit quantity 16 tunnel of each switch board 60; 0 ℃~150 ℃ of the temperature sensor scopes of each circuit; 0.15 ℃ of the temperature resolution of system; 1 ℃ of the control accuracy of system; 2 of the number of sensors of each control circuit; The exportable number of cables of each control circuit: 1; Switch board 60 means of communication: network interface; The temperature refresh rate: it is 12 that 3 seconds each system's maximums can connect the control cabinet number.
9. insert computer 70, temperature control program is installed, input temperature control curve is implemented the accurate control of temperature.
Before leaf production, at first mould is imposed preheating, set preheat temperature with computer 70, see through switch board 60 with high temperature resistant wire 53 input power cathodes 50, positive source 55, nano carbon heating this moment cloth 40 heat temperature raisings are to the preheating processing temperature, on blade mold superficial layer 10, lay plural layer glass cloth, after vacuum infusion resin is finished, set precuring processing procedure required temperature with computer 70 this moment, because the setting of plural piece nano carbon heating cloth 40 in the mould, die surface layer 10 can be warming up to the precuring temperature of setting very apace, and assist the curing of resin; If regional area produces temperature anomaly, only need check whether switch board 60, lead 53 line status be normal, or be nano carbon heating cloth 40 and contact problem thereof, if being defined as nano carbon heating cloth 40 damages, only needing to heat the heat-preservation cotton 35 that cloth 40 damaged locations cover outward takes off, and nano carbon is heated cloth 40 take off replacing, promptly finish fault eliminating and reparation, keep in repair very simple and convenience.
The foregoing description; preferred embodiment for the utility model creation wind-powered blade mold far infrared heating system structure; architectural feature that it disclosed and mode; non-in order to the concrete content of restriction the utility model creation; all and this creation architectural feature and the close creation of principle; all should not break away from the scope person of the utility model patent application case and protected, concrete claim by this case claims standard it.
In sum, the utility model creation wind-powered blade mold far infrared heating system structure, innovate real the genus on the kenel of space, the necessary condition that meets the patent application novelty, other improves all disappearance of located by prior art, practicality and progressive have concurrently, really are that an excellence that meets utility application is created.

Claims (5)

1. wind-powered blade mold far infrared heating system structure, constitutive requirements system includes blade mold, nano carbon heating cloth, controller, control cabinet etc., and its feature is to be: adopting nano carbon heating cloth is thermal source; When wind-powered blade mold is made, nano carbon is heated cloth applying mould housing outer surface, divide section nano carbon heating cloth to connect controller, concentrate and carry out the temperature control heating.
2. wind-powered blade mold far infrared heating system structure according to claim 1, wherein, high temperature wire system is in order to connect nano carbon heating cloth and controller.
3. wind-powered blade mold far infrared heating system structure according to claim 1, wherein, the nano carbon of each heating region of division heating cloth respectively is provided with in two temperature sensor access controllers.
4. wind-powered blade mold far infrared heating system structure according to claim 1, wherein, all controllers concentrate in the control cabinet, and unified connecting into microprocessor controlled.
5. wind-powered blade mold far infrared heating system structure according to claim 1 wherein, can insert computer is implemented temperature by setting program accurate control.
CN2009202861391U 2009-12-23 2009-12-23 Far infrared heating system structure for wind power blade dies Expired - Fee Related CN201633213U (en)

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Application Number Priority Date Filing Date Title
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102303412A (en) * 2011-08-10 2012-01-04 蓝星(北京)化工机械有限公司 Far infrared heating method and device for pull extrusion pre-forming area
WO2012172094A1 (en) * 2011-06-17 2012-12-20 Futurecarbon Gmbh Heatable device and method for heating a medium
CN102848493A (en) * 2012-10-09 2013-01-02 洛阳双瑞风电叶片有限公司 Heating device for reinforcing and molding front edge and rear edge of large-sized wind power blade
CN105799158A (en) * 2016-03-23 2016-07-27 吉林重通成飞新材料股份公司 Wind power blade reinforced heating device
JP2017114110A (en) * 2015-10-07 2017-06-29 ザ・ボーイング・カンパニーThe Boeing Company Composite manufacturing with multi-dimensional array of independently controllable thermal zones
CN114347757A (en) * 2020-10-14 2022-04-15 通用汽车环球科技运作有限责任公司 Class A surface radiation heating system
CN115157492A (en) * 2022-06-27 2022-10-11 东台迈盛智能科技有限公司 Rolling assembly type wind power blade die

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012172094A1 (en) * 2011-06-17 2012-12-20 Futurecarbon Gmbh Heatable device and method for heating a medium
CN102303412A (en) * 2011-08-10 2012-01-04 蓝星(北京)化工机械有限公司 Far infrared heating method and device for pull extrusion pre-forming area
CN102303412B (en) * 2011-08-10 2014-08-27 蓝星(北京)化工机械有限公司 Far infrared heating method and device for pull extrusion pre-forming area
CN102848493A (en) * 2012-10-09 2013-01-02 洛阳双瑞风电叶片有限公司 Heating device for reinforcing and molding front edge and rear edge of large-sized wind power blade
JP2017114110A (en) * 2015-10-07 2017-06-29 ザ・ボーイング・カンパニーThe Boeing Company Composite manufacturing with multi-dimensional array of independently controllable thermal zones
CN105799158A (en) * 2016-03-23 2016-07-27 吉林重通成飞新材料股份公司 Wind power blade reinforced heating device
CN105799158B (en) * 2016-03-23 2018-07-31 吉林重通成飞新材料股份公司 Wind electricity blade reinforcement heating device
CN114347757A (en) * 2020-10-14 2022-04-15 通用汽车环球科技运作有限责任公司 Class A surface radiation heating system
CN115157492A (en) * 2022-06-27 2022-10-11 东台迈盛智能科技有限公司 Rolling assembly type wind power blade die
CN115157492B (en) * 2022-06-27 2023-06-09 东台迈盛智能科技有限公司 Rolling assembly type wind power blade die

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GR01 Patent grant
DD01 Delivery of document by public notice

Addressee: Red Blades Windtek (Shanghai) Corporation

Document name: Notification of Termination of Patent Right

C17 Cessation of patent right
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Granted publication date: 20101117

Termination date: 20111223