CN201618552U - Multi-functional transmission and mixing mechanism for vacuum emulsion mixers - Google Patents
Multi-functional transmission and mixing mechanism for vacuum emulsion mixers Download PDFInfo
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- CN201618552U CN201618552U CN2009201985683U CN200920198568U CN201618552U CN 201618552 U CN201618552 U CN 201618552U CN 2009201985683 U CN2009201985683 U CN 2009201985683U CN 200920198568 U CN200920198568 U CN 200920198568U CN 201618552 U CN201618552 U CN 201618552U
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Abstract
The utility model relates to an improved invention of a multi-functional transmission and mixing mechanism for vacuum emulsion mixers, which comprises a scraping frame type mixing unit, a detachable blade type mixing unit and a high-speed homogenizing emulsifier. The mechanism is characterized in that: the axes of the mixing shafts of the scraping frame type mixing unit, the detachable blade type mixing unit and the high-speed homogenizing emulsifier are superposed, the scraping frame type mixing unit, the detachable blade type mixing unit and the high-speed homogenizing emulsifier independently carry out mixing, and the three motion modes are different: the whole transmission and mixing mechanism adopts three concentric shafts, each of which can be independently adjusted for mixing. In the process of mixing, because the detachable blade type mixing unit can automatically change speed and direction and the scraping frame type mixing unit can change speed and the high-speed homogenizing emulsifier can change speed and direction, the mechanism can meet the making requirements of all cream and multi-phase solid-liquid mixed products, a user can conduct comparison and analysis according to a plurality of sets of data, such mixing time, speed and direction, in order to choose the most appropriate combination, and the combination does not exist in known mixers.
Description
Affiliated technical field
The utility model relates to the crucial transmission agitating device in a kind of vacuum emulsification mixer, be particularly useful for middle-size and small-size (50L-1000L) vacuum emulsification mixer, can fully improve performances such as the homogeneity that material stirs and the uniformity, be a new generation's multifunctional stirring device efficiently.
Background technology
The vacuum emulsification mixer is widely used in industries such as chemical industry, pharmacy, food, and raw material is carried out homogeneous, emulsification, dispersion, mixing.Along with the increasing and quality requirements is improved constantly of social development, every profession and trade product variety, thereby agitating procedure has been proposed to adapt to various different products, improved the requirement of working efficiency when can improve mixing effect again.
But at present, the transmission agitating device of known vacuum emulsification mixer is: though also be coaxial triple stirring, it is the same speed in reversed direction motion that its outer field folding oar formula of scraping wall stirring and centre stirs, and the center is high speed homogenization emulsification.Because scrape that wall stirs and folding oar formula stirs with by a bevel gear transmission, thus these two kinds to stir running can only be contrary direction, same rotating speed, this single stir mode can not satisfy complicated manufacturing technique requirent in different produce kind.
Summary of the invention
The purpose of this utility model is the above-mentioned weak point that will solve original vacuum emulsification mixer product, and a kind of stirring that on macroscopic view material is optimized, mixing are provided, and makes product reach homogeneity and homogenieity highly,
The utility model is achieved by the following scheme: the multi-functional transmission agitating device of this kind vacuum emulsification mixer, mainly comprise: scrape the frame stirring motor, yielding coupling, the seat bearing, scrape frame and stir power transmission shaft, folding oar formula stirring motor, the emulsifying motor, yielding coupling, folding oar formula stirs cone pinion, folding oar formula stirs large bevel gear at a slow speed, scrape frame and stir cone pinion, scrape frame and stir large bevel gear, motor cabinet cone bearing gland, axis of cone bearing, axis, outer shaft, the cover seat, the outer shaft adpting flange, frame stirs adpting flange, frame stirs, the oar formula stirs, central shaft and emulsifying device, it is characterized in that the described frame of scraping stirs, folding oar formula stirs and the shaft axle center of high speed homogenization emulsifier coincides, and independent the stirring, each is different for three kinds of motion modes:
A, scrape frame and stir: scrape frame and stir and comprise motor, described motor is connected with the stirring power transmission shaft by yielding coupling, described stirring power transmission shaft is provided with driving bevel pinion, and described driving bevel pinion is meshed with passive large bevel gear, and large bevel gear and outer shaft are by key connecting frame stirring arm;
B, folding oar formula stir: folding oar formula stirs and comprises motor, and described motor shaft is provided with driving bevel pinion, cone pinion and the engagement of passive large bevel gear, and large bevel gear and axis are by key connecting folding oar formula stirring arm;
C, emulsifying device: the emulsifying device comprises motor, and described motor is given central shaft by the yielding coupling transmission, and central shaft and emulsifying device are by key connecting and screw-threaded coupling;
D, described multi-functional transmission agitating device also comprise the program of PLC Programmable Logic Controller, and described PLC Programmable Logic Controller links with above-mentioned motor respectively.
But the whole transmission device that stirs of the utility model is to adopt each equal independent regulation of three concentric shafts to stir.In whipping process since folding oar formula stir can fluid drive, break-in; Frame stirs can speed change; And high speed homogenization emulsification can speed change, break-in, thereby can satisfy the making demand of all cream, white class and heterogeneous solid-liquid product mix, the user can contrast, analyze by data such as many groups mixing time, speed, directions, thereby select optimal combination, this being combined in the known agitating device do not have.
The utility model scrape frame at a slow speed stirring motor start the back and drive by elasticity connection shaft coupling and scrape frame and stir the power transmission shaft rotation at a slow speed, with the driving wheel small bevel gear that is loaded on axle head, the driving wheel small bevel gear drives the passive gamp tooth of scraping in the frame assembly, passive gamp tooth and outer shaft by key connecting directly drive scrape frame and on the scraping blade rotation, realize that scraping frame stirs at a slow speed.
Described folding oar formula stirs folding oar formula at a slow speed and directly drives initiatively small bevel gear in stirring motor startup back at a slow speed, the passive gamp tooth of active small bevel gear transmission, and passive gamp tooth and axis directly drive the paddle blade rotation by key connecting, realize that folding oar formula stirs at a slow speed.Because adopt the programme-control of PLC Programmable Logic Controller, so can change speed, time, direction of rotation.
Described high speed homogenization emulsification: behind the high speed homogenization emulsification electric motor starting, give central shaft by the transmission of high speed yielding coupling, central shaft and emulsifying device are realized high speed homogenization emulsification by key connecting and screw-threaded coupling.
Adopt the programme-control of PLC Programmable Logic Controller, from the above: respectively by three rotations scrape frame, folding oar formula stirs at a slow speed and the high speed homogenization emulsifier, all any speed change, break-in can be realized, and the speed and the direction of the different time sections in total time can be set.Skin is just changeing stirring at a slow speed, the about 0-60r/min of speed for scraping frame generally speaking; Middle for rolling over the forward and backward stirring at a slow speed of oar formula, the about 0-100r/min of speed; Internal layer at a high speed just or the counter-rotating emulsifying is, the about 100-3500r/min of speed.Time and rotating speed that common setting folding oar formula stirs rotating at a slow speed are: just changeing 30 seconds, reversing 10 seconds, also (can be set at forward or reverse all the time.) so circulation.The outer field relatively frame of scraping of its speed stirs fast at a slow speed.Scraping frame is stirred in different time period speed and can sets difference.Turning to according to different emulsifying devices of high speed homogenization emulsifier can change, by this conversion direction of rotation and rotating speed and net cycle time, can obtain perfectly to make effect, with the product and different production technologies that satisfies various complexity, the demand of the motion mode of more flexible, the diversification that can satisfy that users propose, its mixing effect is compared the leap that can realize quality and quantity with original vacuum emulsification mixer product.
Description of drawings
Fig. 1 the utility model internal structure schematic diagram.
The specific embodiment
As shown in the figure, the embodiment of the invention adopts: the multi-functional transmission agitating device of a kind of vacuum emulsification mixer includes and scrapes frame stirring motor 1 at a slow speed, yielding coupling 2, seat bearing 3, scrape frame and stir power transmission shaft 4 at a slow speed, folding oar formula is stirring motor 5 at a slow speed, high speed homogenization emulsification motor 6, high speed yielding coupling 7, folding oar formula stirs cone pinion 8 at a slow speed, folding oar formula stirs large bevel gear 9 at a slow speed, scrape frame and stir cone pinion 10 at a slow speed, scrape frame and stir large bevel gear 11 at a slow speed, motor cabinet 12, cone bearing gland 13, axis of cone bearing 14, axis 15, outer shaft 16, cover seat 17, outer shaft adpting flange 18, frame stirs adpting flange 19, scrape frame and stir 20, the oar formula stirs 21, central shaft 22, emulsifying device 23 and crossbeam 24.
Now do following further specifying in conjunction with the accompanying drawings:
See Fig. 1, cover seat 17 becomes one by axis of cone bearing 14 and crossbeam 24 usefulness Bolt Connection, scrape frame at a slow speed stirring motor 1 be fixedly mounted on the crossbeam, a seat bearing 3 is fixedly welded on the crossbeam by base, scrapes frame and stirs power transmission shaft 4 at a slow speed by seat bearing 3 location.After reducing motor 1 starts, drive gamp wheel 11 and outer shaft 16 by small bevel gear 10, thereby drive 20 rotations of frame stirring arm by power transmission shaft.Folding oar formula stirring motor 5 at a slow speed is fixedly connected by base and crossbeam 24, and startup folding oar formula stirring motor 5 at a slow speed directly drives straight-tooth cone pinion 8, and straight-tooth cone pinion 8 drives 9 rotations of gamps wheel, thus drive axis 15 and the 21 positive and negative rotations of oar formula stirring arm.High speed homogenization emulsification motor 6 usefulness bolts and motor cabinet 12 are connected and fixed, motor cabinet 12 is fixed by bolts on the crossbeam, thereby high-speed electric expreess locomotive 6 starts the back drives 23 rotations at a high speed of central shaft 22 drive emulsifying devices by yielding coupling, and motor 1,6,5 of the present utility model links with the PLC Programmable Logic Controller respectively.Send instruction by controller and give each motor operation.
The utility model is in rotating speed and running time that " emulsification speed of agitator " hurdle and the time fences of " parameter setting " is provided with the emulsifying device.Scrape rotating speed and the running time that frame stirs at a slow speed on " scraping the wall speed of agitator " hurdle and time fences setting.Rotating speed that folding oar formula stirs at a slow speed, total run time are set, just change time, reversing time at " speed of agitator at a slow speed " hurdle and time fences.After setting top parameters, point " " operate by operation screen.Open " quick emulsification is opened (pass) ", " scrape wall stir open (passs) " in proper order, " stir at a slow speed and open (passs) " can move coaxial triple independent stirring of rotating.
Claims (1)
1. multi-functional transmission agitating device of vacuum emulsification mixer, mainly comprise: scrape the frame stirring motor, yielding coupling, the seat bearing, scrape frame and stir power transmission shaft, folding oar formula stirring motor, the emulsifying motor, yielding coupling, folding oar formula stirs cone pinion, folding oar formula stirs large bevel gear at a slow speed, scrape frame and stir cone pinion, scrape frame and stir large bevel gear, motor cabinet cone bearing gland, axis of cone bearing, axis, outer shaft, the cover seat, the outer shaft adpting flange, frame stirs adpting flange, frame stirs, the oar formula stirs, central shaft and emulsifying device, it is characterized in that the described frame of scraping stirs, folding oar formula stirs and the shaft axle center of high speed homogenization emulsifier coincides, and independent the stirring, each is different for three kinds of motion modes:
A, scrape frame and stir: scrape frame and stir and comprise motor, described motor is connected with the stirring power transmission shaft by yielding coupling, described stirring power transmission shaft is provided with driving bevel pinion, and described driving bevel pinion is meshed with passive large bevel gear, and large bevel gear and outer shaft are by key connecting frame stirring arm;
B, folding oar formula stir: folding oar formula stirs and comprises motor, and described motor shaft is provided with driving bevel pinion, cone pinion and the engagement of passive large bevel gear, and large bevel gear and axis are by key connecting folding oar formula stirring arm;
C, emulsifying device: the emulsifying device comprises motor, and described motor is given central shaft by the yielding coupling transmission, and central shaft and emulsifying device are by key connecting and screw-threaded coupling;
D, described multi-functional transmission agitating device also comprise the program of PLC Programmable Logic Controller, and described PLC Programmable Logic Controller links with above-mentioned motor respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201985683U CN201618552U (en) | 2009-10-14 | 2009-10-14 | Multi-functional transmission and mixing mechanism for vacuum emulsion mixers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201985683U CN201618552U (en) | 2009-10-14 | 2009-10-14 | Multi-functional transmission and mixing mechanism for vacuum emulsion mixers |
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| Publication Number | Publication Date |
|---|---|
| CN201618552U true CN201618552U (en) | 2010-11-03 |
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| CN2009201985683U Expired - Fee Related CN201618552U (en) | 2009-10-14 | 2009-10-14 | Multi-functional transmission and mixing mechanism for vacuum emulsion mixers |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102499893A (en) * | 2011-09-30 | 2012-06-20 | 常州市盛辉药业有限公司 | Special stirring container for medicaments |
| CN104001442A (en) * | 2014-05-01 | 2014-08-27 | 铜陵钱谊化工设备有限责任公司 | Emulsification stirring apparatus |
| CN104549029A (en) * | 2015-01-07 | 2015-04-29 | 南京健友生化制药股份有限公司 | Asynchronous stirring tank |
| CN108499431A (en) * | 2018-05-28 | 2018-09-07 | 东阿阿胶股份有限公司 | A kind of auger tank |
| CN110227287A (en) * | 2019-06-20 | 2019-09-13 | 广州市欧树环保科技有限公司 | A kind of rotational flow grit chamber with speed regulation and sand discharge function |
| CN110898708A (en) * | 2019-11-29 | 2020-03-24 | 望江县江华设备制造有限公司 | Concentric biax area scrapes dispenser of wall function |
-
2009
- 2009-10-14 CN CN2009201985683U patent/CN201618552U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102499893A (en) * | 2011-09-30 | 2012-06-20 | 常州市盛辉药业有限公司 | Special stirring container for medicaments |
| CN104001442A (en) * | 2014-05-01 | 2014-08-27 | 铜陵钱谊化工设备有限责任公司 | Emulsification stirring apparatus |
| CN104001442B (en) * | 2014-05-01 | 2016-04-13 | 铜陵钱谊化工设备有限责任公司 | A kind of emulsion mixing device |
| CN104549029A (en) * | 2015-01-07 | 2015-04-29 | 南京健友生化制药股份有限公司 | Asynchronous stirring tank |
| CN108499431A (en) * | 2018-05-28 | 2018-09-07 | 东阿阿胶股份有限公司 | A kind of auger tank |
| CN110227287A (en) * | 2019-06-20 | 2019-09-13 | 广州市欧树环保科技有限公司 | A kind of rotational flow grit chamber with speed regulation and sand discharge function |
| CN110898708A (en) * | 2019-11-29 | 2020-03-24 | 望江县江华设备制造有限公司 | Concentric biax area scrapes dispenser of wall function |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101103 Termination date: 20131014 |