CN201605579U - Tubular pile trade steel cage hoist device - Google Patents

Tubular pile trade steel cage hoist device Download PDF

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Publication number
CN201605579U
CN201605579U CN2010200036443U CN201020003644U CN201605579U CN 201605579 U CN201605579 U CN 201605579U CN 2010200036443 U CN2010200036443 U CN 2010200036443U CN 201020003644 U CN201020003644 U CN 201020003644U CN 201605579 U CN201605579 U CN 201605579U
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China
Prior art keywords
steel cage
wire rope
manipulator
tubular pile
steel
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Expired - Lifetime
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CN2010200036443U
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Chinese (zh)
Inventor
韦泽林
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Guangdong Sanhe Pile Co Ltd
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Guangdong Sanhe Tubular Pile Co Ltd
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Abstract

The utility model discloses a tubular pile trade steel cage hoist and mount method, including connecting the wire rope on the hoist, hoist and mount have the support under the wire rope, and wire rope is two or more than two, and fixed mounting on the support has clamping mechanism, and the clamping mechanism both ends are the telescopic link, and the telescopic link end-to-end connection has the manipulator, and the hoist and mount process of steel cage does not need the manual work to go to hook the cage, and adopts the manipulator centre gripping for steel cage each point atress is even, can not make the steel cage warp, perhaps desolders and appearance of phenomenons such as fracture, and the working process is safe high.

Description

一种管桩行业钢笼吊装装置 A steel cage hoisting device for pipe pile industry

技术领域technical field

本实用新型涉及一种建筑行业施工方法,特别是一种管桩行业钢笼吊装装置。The utility model relates to a construction method in the construction industry, in particular to a steel cage hoisting device in the pipe pile industry.

背景技术Background technique

中国管桩应用非常广泛,就目前掌握的资料来看,基本覆盖了整个建筑领域。如民用建筑(这个领域用的管桩最多)在地基比较差的地区5层以上的建筑就要打管桩加固地基。另外大的工业建筑工程如钢铁厂、发电厂、化工、造纸厂等等,都大量使用管桩作为基础用桩。近年来随着港口工程的快速发展,我国今年港口的吞吐量会达到世界第一港口及大型船坞的建设,使用大规格管桩的数量越来越大,管桩单节长度也越来越长。Pipe piles are widely used in China, covering the entire construction field based on the information currently available. For example, in civil buildings (the pipe piles used in this field are the most), buildings with more than 5 floors in areas with poor foundations will use pipe piles to reinforce the foundation. In addition, large industrial construction projects such as steel plants, power plants, chemical industry, paper mills, etc., all use a large number of pipe piles as foundation piles. In recent years, with the rapid development of port projects, the throughput of my country's ports this year will reach the world's largest port and the construction of large docks. The number of large-scale pipe piles used is increasing, and the length of a single section of pipe piles is also getting longer. .

钢笼在制作完成后,运输时多使用人工钩住钢笼的两端,再通过桥式起重机提升钢笼到预定地点。但是随着建筑施工要求的增加,高架桥以及水上工程使用中所使用的管桩长度越来越长,所需要的钢笼的长度也相应的增加。因此,传统的吊装运输方式中,通过人工钩住钢笼两端提升的方法,由于其受力点主要由两端承受,容易导致钢笼受力点和钢笼中部弯曲变形,严重的还会影响焊点脱离导致钢笼变形散架,带来不必要的损失,以及由于钢笼散架掉落,还会对施工人员的人身安全带来严重威胁。After the steel cage is manufactured, the two ends of the steel cage are often hooked manually during transportation, and then the steel cage is lifted to the predetermined location by a bridge crane. However, with the increase of building construction requirements, the length of pipe piles used in viaducts and water engineering is getting longer and longer, and the length of steel cages required is also correspondingly increased. Therefore, in the traditional hoisting and transportation method, by manually hooking the two ends of the steel cage to lift, since the force point is mainly borne by the two ends, it is easy to cause the force point of the steel cage and the bending deformation of the middle part of the steel cage, and in serious cases, the Affecting the detachment of solder joints will cause the steel cage to deform and fall apart, causing unnecessary losses, and the falling of the steel cage will also pose a serious threat to the personal safety of construction personnel.

实用新型内容Utility model content

为了克服现有技术的不足,本实用新型提供一种吊装快捷方便,使用安全的钢笼吊装方法In order to overcome the deficiencies of the prior art, the utility model provides a steel cage hoisting method that is quick, convenient, and safe to use

本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:

一种管桩行业钢笼吊装装置,包括连接在起重机上的钢丝绳,所述钢丝绳下吊装有支架,所述钢丝绳为两根或两根以上,支架上的固定安装有夹紧机构,所述夹紧机构两端为伸缩杆,所述伸缩杆末端连接有机械手。A steel cage hoisting device for the pipe pile industry, comprising a steel wire rope connected to a crane, a bracket is hoisted under the steel wire rope, two or more steel wire ropes are fixed, and a clamping mechanism is fixedly installed on the bracket, the clamp The two ends of the tightening mechanism are telescopic rods, and the ends of the telescopic rods are connected with manipulators.

所述夹紧机构的传动方式为传动轴。The transmission mode of the clamping mechanism is a transmission shaft.

所述机械手前端固定安装有弧形板。A curved plate is fixedly installed at the front end of the manipulator.

本实用新型的有益效果是:使用钢丝绳吊装支架,在支架上固定夹紧机构,通过夹紧机构控制机械手夹持钢笼的下半部分,然后提起钢笼。整个过程不需要人工去钩笼,且采用机械手夹持,使得钢笼各点受力均匀,不会使钢笼变形,或者脱焊以及断裂等现象的出现,工作过程更加安全高效。The beneficial effect of the utility model is: use the wire rope to hoist the bracket, fix the clamping mechanism on the bracket, control the manipulator to clamp the lower half of the steel cage through the clamping mechanism, and then lift the steel cage. The whole process does not require manual removal of the hook cage, and is clamped by a manipulator, so that the force on each point of the steel cage is uniform, and the steel cage will not be deformed, or desoldering and fracture will not occur, and the working process is safer and more efficient.

夹紧机构传动方式为传动轴,通过传动轴来实现对机械手动作的控制,因为采用传动轴传动更加精确,能量损失少,无传动延迟,可以实现点动点停等特点,无传动延迟,防止过度夹紧后使钢笼变形;并且采用弧形板作为机械手的延伸,加大了与钢笼的接触面积,减少了局部受力,起到保护钢笼的作用。The transmission mode of the clamping mechanism is the transmission shaft, and the control of the manipulator action is realized through the transmission shaft, because the transmission of the transmission shaft is more accurate, the energy loss is less, and there is no transmission delay. The steel cage is deformed after excessive clamping; and the arc-shaped plate is used as the extension of the manipulator, which increases the contact area with the steel cage, reduces the local force, and protects the steel cage.

附图说明Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;

图2是本实用新型的侧视图。Fig. 2 is a side view of the utility model.

具体实施方式Detailed ways

参照图1、图2,一种管桩行业钢笼吊装装置,包括连接在起重机上的钢丝绳1,钢丝绳1下吊装有支架2,钢丝绳为两根或两根以上,支架2上的固定安装有夹紧机构3,夹紧机构3两端为伸缩杆31,伸缩杆31末端连接有机械手4。With reference to Fig. 1, Fig. 2, a kind of pipe pile industry steel cage hoisting device, comprises the steel wire rope 1 that is connected on the crane, and steel wire rope 1 is hoisted with bracket 2, and steel wire rope is two or more than two, and the fixed installation on the bracket 2 has Clamping mechanism 3, the two ends of the clamping mechanism 3 are telescopic rods 31, and the ends of the telescopic rods 31 are connected with manipulators 4.

其吊装步骤如下:The hoisting steps are as follows:

a、将支架2吊装在钢丝绳1上;a. Hoist the bracket 2 on the wire rope 1;

b、通过下放钢丝绳1从而放下支架2,夹紧机构3的伸缩杆31伸长控制机械手4张开,使得机械手4能够容纳钢笼5进入;b. By lowering the steel wire rope 1 to lower the bracket 2, the telescopic rod 31 of the clamping mechanism 3 is extended to control the manipulator 4 to open, so that the manipulator 4 can accommodate the steel cage 5 to enter;

c、下放支架2使得机械手4最下端低于钢笼5上半部;使得当机械手收拢后,钢笼大半部分都会被包裹在机械手内。c. Lowering the bracket 2 makes the lowermost end of the manipulator 4 lower than the upper part of the steel cage 5; so that when the manipulator is folded, most of the steel cage will be wrapped in the manipulator.

d、控制夹紧机构3夹紧,伸缩杆31收缩,从而带动机械手4收拢,使得机械手4的间距小于钢笼5直径;d. Control the clamping mechanism 3 to clamp, and the telescopic rod 31 shrinks, thereby driving the manipulator 4 to retract, so that the distance between the manipulator 4 is smaller than the diameter of the steel cage 5;

e、提升钢丝绳1,从而带动支架2提起钢笼5。e. Lift the wire rope 1 to drive the bracket 2 to lift the steel cage 5 .

作为本实用新型的优选方式:夹紧机构3的优选的传动方式为传动轴,通过传动轴来实现对机械手动作的控制,因为采用传动轴传动更加精确,能量损失少,可以实现点动点停等特点,防止过度夹紧后使钢笼变形。As a preferred mode of the present utility model: the preferred transmission mode of the clamping mechanism 3 is the transmission shaft, and the control of the manipulator action is realized through the transmission shaft, because the transmission of the transmission shaft is more accurate and the energy loss is less, which can realize point-to-point stop And other characteristics, to prevent the deformation of the steel cage after excessive clamping.

作为本实用新型的其他实施方式:夹紧机构3也可以采用链传动,摩擦轮传动,螺旋传动,气动传动,皮带轮传动等等方式来实现对机械手的控制。As other embodiments of the present utility model: the clamping mechanism 3 may also adopt chain transmission, friction wheel transmission, screw transmission, pneumatic transmission, belt pulley transmission and the like to realize the control of the manipulator.

作为本实用新型的优选方式:钢丝绳1为两根,分别对称固定在支架2的两端,便于保持支架2的平衡。吊运时两个吊点同时受力,徐徐起落,避免了振动,防止钢笼5损坏。机械手4采用两块弧形板41,增加了机械手4与钢笼5的接触面积,从而减小了钢笼5的局部受力。整个吊装过程不需要人工去钩笼,且采用机械手4夹持,使得钢笼各点受力均匀,不会使钢笼变形、脱焊以及断裂等现象的出现,工作过程更加安全高效。As a preferred mode of the present utility model: there are two steel wire ropes 1, which are respectively symmetrically fixed at both ends of the support 2, so as to maintain the balance of the support 2. When hoisting, the two lifting points are stressed at the same time, and rise and fall slowly, avoiding vibration and preventing the steel cage 5 from being damaged. The manipulator 4 adopts two arc-shaped plates 41, which increases the contact area between the manipulator 4 and the steel cage 5, thereby reducing the local stress on the steel cage 5. The entire hoisting process does not require manual removal of the hook cage, and the manipulator 4 is used to clamp, so that the force on each point of the steel cage is uniform, and the steel cage will not be deformed, desoldered and broken, and the working process is safer and more efficient.

采用这样的方法吊装管桩行业的钢笼,可以满足目前高架桥以及水上工程使用中所使用的管桩长度越来越长,所需要的钢笼的长度也相应的增加的要求,并且用机械替代了人工劳作,实现了劳动力密集型向集约型经济的转变过程。Using this method to hoist steel cages in the pipe pile industry can meet the requirements that the length of pipe piles used in viaducts and water projects is getting longer and longer, and the length of steel cages required is correspondingly increased, and can be replaced by machinery It eliminates manual labor and realizes the transformation process from labor-intensive to intensive economy.

Claims (4)

1. steel cage lifting device for tubular pile industry, comprise the wire rope (1) that is connected on the crane, it is characterized in that: be lifted with support (2) under the described wire rope (1), described wire rope is more than two or two, be installed with clamp mechanism (3) on the support (2), described clamp mechanism (3) two ends are expansion link (31), and described expansion link (31) end is connected with manipulator (4).
2. a kind of steel cage lifting device for tubular pile industry according to claim 1 is characterized in that: the kind of drive of described clamp mechanism (3) is a power transmission shaft.
3. a kind of steel cage lifting device for tubular pile industry according to claim 1 is characterized in that: described manipulator (4) front end is installed with arc (41).
4. a kind of steel cage lifting device for tubular pile industry according to claim 1 is characterized in that: described wire rope (1) is two, and symmetry is fixed on the two ends of support (2) respectively.
CN2010200036443U 2010-01-08 2010-01-08 Tubular pile trade steel cage hoist device Expired - Lifetime CN201605579U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010200036443U CN201605579U (en) 2010-01-08 2010-01-08 Tubular pile trade steel cage hoist device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010200036443U CN201605579U (en) 2010-01-08 2010-01-08 Tubular pile trade steel cage hoist device

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CN201605579U true CN201605579U (en) 2010-10-13

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103979412A (en) * 2014-04-04 2014-08-13 建华建材(安徽)有限公司 Steel reinforcement cage hanger
CN104294837A (en) * 2014-10-24 2015-01-21 中建六局土木工程有限公司 Reinforcement cage stirrup installation construction method achieved through supports

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103979412A (en) * 2014-04-04 2014-08-13 建华建材(安徽)有限公司 Steel reinforcement cage hanger
CN104294837A (en) * 2014-10-24 2015-01-21 中建六局土木工程有限公司 Reinforcement cage stirrup installation construction method achieved through supports

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Nanjing three and pipe pile Co., Ltd.

Assignor: Guangdong Sanhe Tubular Pile Co., Ltd.

Contract record no.: 2012440000095

Denomination of utility model: Steel cage lifting device for tubular pile industry

Granted publication date: 20101013

License type: Exclusive License

Record date: 20120316

C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: Tongxing road 528414 Guangdong city of Zhongshan Province Dongsheng Town, No. 28

Patentee after: GUANGDONG SANHE PILES CO., LTD.

Address before: Tongxing road 528414 Guangdong city of Zhongshan Province Dongsheng Town, No. 28

Patentee before: Guangdong Sanhe Tubular Pile Co., Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20101013