CN201604253U - Foaming production line for insulating layer of water tank - Google Patents
Foaming production line for insulating layer of water tank Download PDFInfo
- Publication number
- CN201604253U CN201604253U CN2010201322086U CN201020132208U CN201604253U CN 201604253 U CN201604253 U CN 201604253U CN 2010201322086 U CN2010201322086 U CN 2010201322086U CN 201020132208 U CN201020132208 U CN 201020132208U CN 201604253 U CN201604253 U CN 201604253U
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- water tank
- foaming
- production line
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Abstract
The utility model relates to a foaming production line for an insulating layer of a water tank, which is arranged on a circular track and is divided into a water tank assembling region, a foaming working region, a foaming layer curing region and a finished product unloading region to form an automatic production line. The production line is provided with an electrical control mechanism and a foaming agent injection mechanism of the insulating layer of the water tank. The circular track of the production line is provided with a water tank conveying mechanism and a positioning locking mehanism. The circular track is provided with a foaming worktable and a foaming layer curing chamber. The middle part of the foaming worktable is provided with a working channel. The lateral surface of the upper part of the worktable is provided with a fixed track. The fixed track is movably provided with a bracket. The bracket is provided with a moving control mechanism of an injection head. The top of the foaming worktable is provided with a movable connecting mechanism for controlling a wire and an infusion tube. The production line can effectively improve automation production level of the foaming work of the insulating layer of the water tank so as to improve production efficiency, improve product quality, save production raw materials, reduce labor intensity and reduce production cost.
Description
Technical field
The utility model belongs to the heat-insulating layer foaming production line technology field of attemperater.
Background technology
The casing of attemperater is divided into three layers of shell, inner bag and the heat-insulation layers between inner bag and shell, and heat-insulation layer is filled with polyurethane foam material and formed.At present, in attemperater manufacturer, the work of filling the water tank foaming heat-insulation layer is to rely on manual mode of operation to finish basically, its course of work is: water tank is fixedly mounted on the support, again mounted support a dead lift is arrived foaming workbench periphery, operating personnel stand on the workbench, urethane raw is ejected in the shell and the interlayer between the inner bag of water tank with portable spray gun, polyurethane foams in interlayer and forms heat-insulation layer, afterwards through after a while placement, after the slaking of foaming layer nature, support is moved from the work edge of table, the injection work of attemperater blowing agent is finished again.There are a lot of shortcomings in this mode of operation, and the one: in the foaming working site, the carrying of water tank part and support and assembling are frequent, cause the working site very messy, and production efficiency is very low; The 2nd: the injection of operating personnel's hand-guided blowing agent, labour intensity is excessive, and can't accurately control the injection angles of blowing agent, cause skewness in the interlayer of blowing agent, foaming layer density less easily, cause the waste product and the defect rate of attemperater too high, the production waste of raw materials is excessive; The 3rd: in the reality of work, during manual injection's blowing agent, injection rate is situation on the high side usually, and unnecessary foam wt is lighter, after cutting at the scene, is scattering into each corner, and easy to clean does not influence health, causes potential safety hazard easily.
The utility model content
In prior art, water tank heat-insulation layers foaming working automation degree is low, the production poor continuity, intensity of workers is big, the foaming layer difficult quality guarantee, and the working site is messy, the problem that has health and potential safety hazard, the utility model provides a kind of foaming production line for water tank heat-insulation layers automated production equipment technology, improves the automated production level of water tank heat-insulation layers foaming work, to enhance productivity, improve the quality of products, save raw materials for production, reduce labour intensity, reduce production cost.This production line technology scheme is as follows:
A kind of foaming production line for water tank heat-insulation layers, this Design of Production Line are installed on the circular orbit, are divided into water tank assembly section, foaming workspace, foaming layer slaking district and finished product unload zone, form an automation production flow line.
The blowing agent injecting mechanism of electrical control mechanism and water tank heat-insulation layers is installed on this production line, and electrical control mechanism mainly is made up of electric cabinet, connecting line and gauge tap, the working condition of control whole production line; The blowing agent injecting mechanism mainly is made up of storage tank, carrier pipe and the injection head of blowing agent, is used for injecting blowing agent to the water tank interlayer; The location locking mechanism of water tank conveying mechanism and water tank conveying mechanism is installed on the circular orbit of production line, foaming workbench and foaming layer curing chamber are installed on the circular orbit, operating personnel's service aisle is installed at the middle part of foaming workbench, the side of workbench top, trapped orbit is installed, is movably installed with support on the trapped orbit, the movable controlling organization of injection head is installed on the support, at the top of foaming workbench, the movable connecting line mechanism of control electric wire and woven hose is installed.
The water tank conveying mechanism is made up of drive motors, sprocket wheel and transmission chain, sprocket wheel is installed on the circular orbit, and drive motors is connected on the sprocket wheel, drives sprocket rotation, transmission chain is sleeved on the sprocket wheel, sprocket wheel drives the driving chain transmission, and the water tank carriage is installed on the driving chain, and water tank is fixed on the carriage, water tank carriage below is equipped with wheel, water tank is driven by driving chain, rotates around circular orbit, on the side of water tank carriage a locating slot is installed.
The location locking mechanism of water tank conveying mechanism mainly is made up of position-sensing switch and locking switch, position-sensing switch is equipped with on the circular orbit of foaming workbench below, locking switch is installed in the opposite of position-sensing switch, a locking head that protracts is arranged on the locking switch, when the water tank carriage of finishing assembling is sent to foaming workbench below, location locking mechanism is locked it, so that carry out the work of blowing agent injection accurately.
The support of installing on the trapped orbit is made up of dull and stereotyped and riser two parts, fixedly connected between two parts by linking arm, the back side at riser, connector is installed, assembly pulley is installed on the connector, assembly pulley is made up of BOGEY WHEEL and side wheel, and assembly pulley is sleeved on the trapped orbit, the movable connecting line mechanism that support is used to that the movable controlling organization of injection head is installed and control electric wire and woven hose are installed.
The movable controlling organization of injection head is formed with vertical mobile controller by moving horizontally control device, moving horizontally control device mainly is made up of horizontal drive motor, horizontal teeth roller box, horizontal driving gear and horizontal rack, the horizontal drive motor is installed on the horizontal teeth roller box, the horizontal teeth roller box is fixed on the front of riser, the wheel shaft of horizontal teeth roller box extends the back side of riser, horizontal driving gear is installed on the spindle nose, horizontal rack is installed in the below of the last rail of trapped orbit, and driving gear is meshed with horizontal rack; The horizontal drive motor drives horizontal driving gear and rotates when rotating, by the engagement of horizontal driving gear and horizontal rack, drive entire bracket and move horizontally on trapped orbit.Vertically mobile device is made up of vertical drive motors, vertical gear-box, vertical driving gear, montant, montant fixed cover and vertical tooth bar, vertically drive motors is installed on the vertical gear-box, vertically gear-box is fixed on the riser, vertically on the wheel shaft spindle nose of gear-box one side, vertical driving gear is installed, and the montant fixed cover is installed in the front of riser, is movably installed with montant in the montant fixed cover, vertically tooth bar is installed on the montant, and vertically driving gear is meshed with vertical tooth bar; When vertical drive motors rotates, drive vertical driving gear and rotate, by the engagement of vertical driving gear, drive montant and move up and down with vertical tooth bar.
The movable connecting line mechanism of control electric wire and woven hose is made up of horizontal wiring crawler belt and vertical wiring crawler belt, and electric wire and woven hose are fixed in the wiring crawler belt; One end of horizontal wiring crawler belt is fixed on an end of foaming workbench top, and the other end is fixed on a side on the flat board of support, its middle bent, and the below is installed in the crawler belt bracket; Vertically wiring crawler belt one end is fixed on the flat board of support, and the other end is fixed on the montant top of the movable controlling organization of injection head, its middle bent, and both sides are separately installed with protects frame; Movable connecting line mechanism plays the effect that helps pipe complicated on the production line, line rule to move, and avoids the damage of pipeline.
The injection head of blowing agent injecting mechanism is installed in the lower end of montant, and the side of injection head is equipped with an inductive head.When montant moved down, inductive head is the injection position of locating injection head accurately, reached the purpose of accurate control, avoided the waste of blowing agent, improved foaming quality.
Description of drawings
Fig. 1 is the plan structure schematic diagram of this production line;
Fig. 2 is the main TV structure schematic diagram of foaming workbench part;
Fig. 3 looks cross-sectional view for the left side of foaming workbench part.
The specific embodiment
Embodiment: as Fig. 1, Fig. 2 and shown in Figure 3, a kind of foaming production line for water tank heat-insulation layers, this Design of Production Line is installed on the circular orbit, is divided into water tank assembly section, foaming workspace, foaming layer slaking district and finished product unload zone, forms an automation production flow line.
The blowing agent injecting mechanism of electrical control mechanism and water tank heat-insulation layers is installed on this production line, electrical control mechanism is mainly by electric cabinet 14, connecting line 15 and gauge tap 41 are formed, the blowing agent injecting mechanism is mainly by the storage tank 12 of blowing agent, carrier pipe 13 and injection head 39 are formed,: a circular orbit 1 also is installed on this production line, the location locking mechanism of water tank conveying mechanism and water tank conveying mechanism is installed on the circular orbit 1, water tank conveying mechanism one side is equipped with water tank carriage 5, foaming workbench 10 and foaming layer curing chamber 6 are installed on the circular orbit 1, operating personnel's service aisle 9 is installed at the middle part of foaming workbench 10, the side of workbench 10 tops, trapped orbit 19 is installed, be movably installed with support on the trapped orbit 19, the movable controlling organization of injection head 39 is installed on the support, at the top of foaming workbench 10, the movable connecting line mechanism of control electric wire 15 and woven hose 13 is installed.
The water tank conveying mechanism is made up of sprocket wheel 29, drive motors 2 and transmission chain 28, sprocket wheel 29 is installed on the circular orbit 1, drive motors 2 is connected on the sprocket wheel 29, transmission chain 28 is sleeved on the sprocket wheel 29, water tank carriage 5 is installed on the transmission chain 28, water tank carriage 5 belows are equipped with wheel 27, on the side of water tank carriage 5 locating slot 4 are installed, and water tank 3 is fixed on the carriage 5; The location locking mechanism of water tank conveying mechanism mainly is made up of position-sensing switch 42 and locking switch 26, position-sensing switch 42 is equipped with on the circular orbit 1 of foaming workbench 10 belows, locking switch 26 is installed in the opposite of position-sensing switch 42, and a locking head that protracts 25 is arranged on the locking switch 26.
Support is made up of flat board 11 and riser 16 two parts, and is fixedly connected by linking arm 30 between two parts, at the back side of riser 16, connector 18 is installed, on the connector 18 assembly pulley is installed, assembly pulley is made up of BOGEY WHEEL 32 and side wheel 33, and assembly pulley is sleeved on the trapped orbit 19.
The movable controlling organization of injection head 39 is formed with vertical mobile controller by moving horizontally control device, move horizontally control device mainly by horizontal drive motor 24, horizontal teeth roller box 23, horizontal driving gear 35 and horizontal rack 34 are formed, horizontal drive motor 24 is installed on the horizontal teeth roller box 23, horizontal teeth roller box 23 is fixed on the front of riser 16, the rotating shaft of horizontal teeth roller box 23 extends the back side of riser 16, horizontal driving gear 35 is installed on the spindle nose, horizontal rack 34 is installed in the below of the last rail of trapped orbit 19, and horizontal driving gear 35 is meshed with horizontal rack 34; Vertically mobile device is made up of vertical drive motors 21, vertical gear-box 22, vertical driving gear 37, montant 20, montant fixed cover 38 and vertical tooth bar 36, vertically drive motors 21 is installed on the vertical gear-box 22, vertically gear-box 22 is fixed on the riser 16, vertically on the rotating shaft spindle nose of gear-box 22 1 sides, vertical driving gear 37 is installed, montant fixed cover 38 is installed in the front of riser 16, be movably installed with montant 20 in the montant fixed cover 38, vertically tooth bar 36 is installed on the montant 20, and vertically driving gear 37 is meshed with vertical tooth bar 36.
The movable connecting line mechanism of control electric wire and woven hose is made up of horizontal wiring crawler belt 8 and vertical wiring crawler belt 17, and electric wire 15 and woven hose 13 are fixed in the wiring crawler belt; One end of horizontal wiring crawler belt 8 is fixed on an end of foaming workbench 10 tops, and the other end is fixed on flat board 11 1 sides of support, its middle bent, and the below is installed on the crawler belt bracket 7; Vertically wiring crawler belt 17 1 ends are fixed on the flat board 11 of support, and the other end is fixed on montant 20 tops of the movable controlling organization of injection head 39, its middle bent, and its both sides are separately installed with protects frame 31.
The injection head 39 of blowing agent injecting mechanism is installed in the lower end of montant 20, and the side of injection head 39 is equipped with an inductive head 40.
Claims (6)
1. foaming production line for water tank heat-insulation layers, the blowing agent injecting mechanism of electrical control mechanism and water tank heat-insulation layers is installed on this production line, electrical control mechanism is mainly by electric cabinet (14), connecting line (15) and gauge tap (41) are formed, the blowing agent injecting mechanism is mainly by the storage tank (12) of blowing agent, carrier pipe (13) and injection head (39) are formed, it is characterized in that: a circular orbit (1) also is installed on this production line, the location locking mechanism of water tank conveying mechanism and water tank conveying mechanism is installed on the circular orbit (1), water tank conveying mechanism one side is equipped with water tank carriage (5), foaming workbench (10) and foaming layer curing chamber (6) are installed on the circular orbit (1), operating personnel's service aisle (9) is installed at the middle part of foaming workbench (10), the side of workbench (10) top, trapped orbit (19) is installed, trapped orbit is movably installed with support on (19), the movable controlling organization of injection head (39) is installed on the support, at the top of foaming workbench (10), the movable connecting line mechanism of control electric wire (15) and woven hose (13) is installed.
2. foaming production line for water tank heat-insulation layers as claimed in claim 1, it is characterized in that: the water tank conveying mechanism is by sprocket wheel (29), drive motors (2) and transmission chain (28) are formed, sprocket wheel (29) is installed on the circular orbit (1), drive motors (2) is connected on the sprocket wheel (29), transmission chain (28) is sleeved on the sprocket wheel (29), water tank carriage (5) is installed on the transmission chain (28), water tank carriage (5) below is equipped with wheel (27), on the side of water tank carriage (5) locating slot (4) is installed, water tank (3) is fixed on the carriage (5); The location locking mechanism of water tank conveying mechanism mainly is made up of position-sensing switch (42) and locking switch (26), position-sensing switch (42) is equipped with on the circular orbit (1) of foaming workbench (10) below, locking switch (26) is installed in the opposite of position-sensing switch (42), and a locking head that protracts (25) is arranged on the locking switch (26).
3. foaming production line for water tank heat-insulation layers as claimed in claim 2, it is characterized in that: support is made up of dull and stereotyped (11) and riser (16) two parts, fixedly connected between two parts by linking arm (30), the back side in riser (16), connector (18) is installed, connector is equipped with assembly pulley on (18), and assembly pulley is made up of BOGEY WHEEL (32) and side wheel (33), and assembly pulley is sleeved on the trapped orbit (19).
4. foaming production line for water tank heat-insulation layers as claimed in claim 3, it is characterized in that: the movable controlling organization of injection head (39) is formed with vertical mobile controller by moving horizontally control device, move horizontally control device mainly by horizontal drive motor (24), horizontal teeth roller box (23), horizontal driving gear (35) and horizontal rack (34) are formed, horizontal drive motor (24) is installed on the horizontal teeth roller box (23), horizontal teeth roller box (23) is fixed on the front of riser (16), the rotating shaft of horizontal teeth roller box (23) extends the back side of riser (16), horizontal driving gear (35) is installed on the spindle nose, horizontal rack (34) is installed in the below of the last rail of trapped orbit (19), and horizontal driving gear (35) is meshed with horizontal rack (34); Vertically mobile device is by vertical drive motors (21), vertical gear-box (22), vertical driving gear (37), montant (20), montant fixed cover (38) and vertical tooth bar (36) are formed, vertically drive motors (21) is installed on the vertical gear-box (22), vertically gear-box (22) is fixed on the riser (16), vertically on the rotating shaft spindle nose of gear-box (22) one sides, vertical driving gear (37) is installed, montant fixed cover (38) is installed in the front of riser (16), be movably installed with montant (20) in the montant fixed cover (38), vertically tooth bar (36) is installed on the montant (20), and vertically driving gear (37) is meshed with vertical tooth bar (36).
5. foaming production line for water tank heat-insulation layers as claimed in claim 4, it is characterized in that: the movable connecting line mechanism of control electric wire and woven hose is made up of horizontal wiring crawler belt (8) and vertical wiring crawler belt (17), and electric wire (15) and woven hose (13) are fixed in the wiring crawler belt; One end of horizontal wiring crawler belt (8) is fixed on an end of foaming workbench (10) top, and the other end is fixed on flat board (11) one sides of support, its middle bent, and the below is installed on the crawler belt bracket (7); Vertically wiring crawler belt (17) one ends are fixed on the flat board (11) of support, and the other end is fixed on montant (20) top of the movable controlling organization of injection head (39), its middle bent, and its both sides are separately installed with protects frame (31).
6. foaming production line for water tank heat-insulation layers as claimed in claim 5 is characterized in that: the injection head of blowing agent injecting mechanism (39) is installed in the lower end of montant (20), and the side of injection head (39) is equipped with an inductive head (40).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201322086U CN201604253U (en) | 2010-03-11 | 2010-03-11 | Foaming production line for insulating layer of water tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201322086U CN201604253U (en) | 2010-03-11 | 2010-03-11 | Foaming production line for insulating layer of water tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201604253U true CN201604253U (en) | 2010-10-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201322086U Expired - Lifetime CN201604253U (en) | 2010-03-11 | 2010-03-11 | Foaming production line for insulating layer of water tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201604253U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101786309A (en) * | 2010-03-11 | 2010-07-28 | 云南省玉溪市太标太阳能设备有限公司 | Foaming production line for water tank heat-insulation layers |
| CN106865033A (en) * | 2017-02-27 | 2017-06-20 | 南通四方罐式储运设备制造有限公司 | A kind of integral heat insulation method of tank case |
| CN115610933A (en) * | 2022-11-09 | 2023-01-17 | 安徽尚诺捷顺智能科技有限公司 | Automatic gas and electricity receiving structure without disconnecting ground rail foaming line |
-
2010
- 2010-03-11 CN CN2010201322086U patent/CN201604253U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101786309A (en) * | 2010-03-11 | 2010-07-28 | 云南省玉溪市太标太阳能设备有限公司 | Foaming production line for water tank heat-insulation layers |
| CN101786309B (en) * | 2010-03-11 | 2013-01-02 | 云南省玉溪市太标太阳能设备有限公司 | Foaming production line for water tank heat-insulation layers |
| CN106865033A (en) * | 2017-02-27 | 2017-06-20 | 南通四方罐式储运设备制造有限公司 | A kind of integral heat insulation method of tank case |
| CN115610933A (en) * | 2022-11-09 | 2023-01-17 | 安徽尚诺捷顺智能科技有限公司 | Automatic gas and electricity receiving structure without disconnecting ground rail foaming line |
| CN115610933B (en) * | 2022-11-09 | 2024-03-12 | 安徽尚诺捷顺智能科技有限公司 | Automatic gas and electricity connection structure for ground rail foaming line without stopping line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20101013 Effective date of abandoning: 20130227 |
|
| RGAV | Abandon patent right to avoid regrant |