CN201599993U - New Centrifugal Oil Separator - Google Patents

New Centrifugal Oil Separator Download PDF

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CN201599993U
CN201599993U CN200920315763XU CN200920315763U CN201599993U CN 201599993 U CN201599993 U CN 201599993U CN 200920315763X U CN200920315763X U CN 200920315763XU CN 200920315763 U CN200920315763 U CN 200920315763U CN 201599993 U CN201599993 U CN 201599993U
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oil separation
oil
exhaust pipe
wall
oil separator
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周雷
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DUNHAM-BUSH YANTAI Co Ltd
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DUNHAM-BUSH YANTAI Co Ltd
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Abstract

本实用新型新型离心式油分离器涉及一种利用离心力从制冷剂中分离润滑液的装置。其目的是为了提供一种结构简单、分离效果好、可以使进气口和排气口在同一轴线上的新型离心式油分离器。本实用新型包括密闭的油分壳体、进气管和排气管,进气管固定连接在油分壳体的上端,排气管固定连接在油分壳体的下端,进气管的下方装有旋流挡板,旋流挡板的部分边沿与油分壳体的内壁固定连接,旋流挡板与油分壳体的空隙处装有沿油分壳体内壁旋转向下的导流板,排气管的上部外壁上通过内桶支撑杆固定装有圆柱形内桶体,内桶体的上端固定装有圆锥形内椎体,油分壳体底部装有倾斜向下的分油板,分油板的上、下边沿上开有若干缺口,油分壳体的底部设有放油孔。

Figure 200920315763

The utility model discloses a centrifugal oil separator, which relates to a device which utilizes centrifugal force to separate lubricating liquid from refrigerant. The purpose is to provide a new centrifugal oil separator with simple structure, good separation effect, and the air inlet and exhaust port can be on the same axis. The utility model comprises a closed oil separation shell, an air intake pipe and an exhaust pipe, the air intake pipe is fixedly connected to the upper end of the oil separation shell, the exhaust pipe is fixedly connected to the lower end of the oil separation shell, and a swirl baffle is installed under the air intake pipe , part of the edge of the swirl baffle is fixedly connected with the inner wall of the oil separation shell, the gap between the swirl baffle and the oil separation shell is equipped with a deflector that rotates downward along the inner wall of the oil separation shell, and on the upper outer wall of the exhaust pipe A cylindrical inner barrel is fixed through the inner barrel support rod, and the upper end of the inner barrel is fixed with a conical inner cone. The bottom of the oil separation shell is equipped with an oil separation plate inclined downward, and the upper and lower edges of the oil separation plate are opened. There are several gaps, and the bottom of the oil separator housing is provided with an oil discharge hole.

Figure 200920315763

Description

新型离心式油分离器 New Centrifugal Oil Separator

技术领域technical field

本实用新型涉及一种从制冷剂中分离润滑液的装置,特别是涉及一种上进下出式的油分离器。The utility model relates to a device for separating lubricating liquid from refrigerant, in particular to a top-in and bottom-out oil separator.

背景技术Background technique

润滑油的循环对制冷系统的安全运行起着至关重要的作用,如果随压缩机排气带出的润滑油不能充分的再回到压缩机,就会造成压缩机润滑故障,严重损坏压缩机。The circulation of lubricating oil plays a vital role in the safe operation of the refrigeration system. If the lubricating oil brought out by the compressor exhaust cannot be fully returned to the compressor, it will cause compressor lubrication failure and seriously damage the compressor. .

用于制冷系统油分离的油分离器有很多种,例如有靠重力分油的重力式油分离器,有靠内部填充填料进行分油的滤过式油分离器,有靠离心力进行分油的离心式油分离器。靠重力分油的油分离器除了安装受到限制外,其分油效率较低,在很多情况下难以满足分油的要求;填料式油分离器有很高的油分离效果,但由于其填料填充的很密,随着制冷系统的长时间使用,其阻力会逐渐增大,此外填料大多使用不锈钢丝网,造价较高;离心式油分离器是制造气流的旋转效应,通过离心力将油滴甩到分离器的桶壁上进行分油,也可以达到很好的分油效果。There are many kinds of oil separators used for oil separation in refrigeration systems, such as gravity oil separators that rely on gravity to separate oil, filter oil separators that rely on internal fillers to separate oil, and oil separators that rely on centrifugal force to separate oil. Centrifugal oil separator. The oil separator that relies on gravity to separate oil is not only limited in installation, but its oil separation efficiency is low, and it is difficult to meet the requirements of oil separation in many cases; the packing type oil separator has a high oil separation effect, but due to its packing It is very dense. With the long-term use of the refrigeration system, its resistance will gradually increase. In addition, most of the fillers use stainless steel wire mesh, which is expensive; the centrifugal oil separator is to create the rotation effect of the air flow, and the oil droplets are thrown away by centrifugal force Separating oil on the barrel wall of the separator can also achieve a good oil separation effect.

为了达到气流进入分离器后的旋转效果,目前离心式油分离器的结构大都是进气和出气是垂直布置的。例如中国实用新型专利专利号为88214249.6的离心滤过式油分离器,是依靠离心力和内部滤网来达到分油效果,采用侧面进气,侧面排气的形式,体积较大,造价较高;中国发明专利公开号为CN1766466A的新型油分离器的发明专利申请,该专利采用侧面进气,上部排气,底面放油的结构形式,内部采用离心力进行分油,结构简单,造价较低。但大部分情况下压缩机排气口和冷凝器进气口并不是垂直布置,这样就会给管道的连接带来困难。In order to achieve the rotation effect after the airflow enters the separator, the structure of the current centrifugal oil separator is mostly vertically arranged for the air inlet and outlet. For example, the centrifugal filter oil separator with Chinese utility model patent No. 88214249.6 relies on centrifugal force and internal filter to achieve the oil separation effect. It adopts the form of side air intake and side exhaust, which has a large volume and high cost; The Chinese invention patent publication number is CN1766466A's invention patent application for a new type of oil separator. This patent adopts the structure of side air intake, upper part exhaust, and bottom surface oil discharge, and centrifugal force is used inside to separate oil. The structure is simple and the cost is low. However, in most cases, the exhaust port of the compressor and the air inlet of the condenser are not arranged vertically, which will bring difficulties to the connection of the pipelines.

实用新型内容Utility model content

本实用新型要解决的技术问题是提供一种结构简单、分离效果好、可以使进气口和排气口在同一轴线上的新型离心式油分离器。The technical problem to be solved by the utility model is to provide a new type of centrifugal oil separator with simple structure, good separation effect, and the air inlet and exhaust port can be on the same axis.

本实用新型新型离心式油分离器,包括密闭的油分壳体、进气管和排气管,其中所述进气管固定连接在油分壳体的上端,所述排气管固定连接在油分壳体的下端,且排气管的上端延伸至油分壳体内,所述进气管与排气管共轴,进气管的下方装有旋流挡板,所述旋流挡板的部分边沿与油分壳体的内壁固定连接,旋流挡板与油分壳体的空隙处装有沿油分壳体内壁旋转向下的导流板,所述排气管的上部外壁上通过内桶支撑杆固定装有圆柱形内桶体,所述内桶体位于排气管与油分壳体之间,内桶体的上端固定装有圆锥形内椎体,所述油分壳体底部装有倾斜向下的分油板,所述分油板的上边沿与油分壳体的内壁固定连接,分油板的下边沿与排气管的外壁固定连接,分油板的上、下边沿上开有若干缺口,所述油分壳体的底部设有放油孔。The new centrifugal oil separator of the utility model comprises a closed oil separation shell, an air intake pipe and an exhaust pipe, wherein the air intake pipe is fixedly connected to the upper end of the oil separation shell, and the exhaust pipe is fixedly connected to the top of the oil separation shell. The lower end, and the upper end of the exhaust pipe extends into the oil separation shell, the air intake pipe is coaxial with the exhaust pipe, and a swirl baffle is installed below the air intake pipe, and part of the edge of the swirl baffle is connected to the oil separation shell. The inner wall is fixedly connected, the gap between the swirl baffle and the oil separation shell is equipped with a deflector that rotates downward along the inner wall of the oil separation shell, and the upper outer wall of the exhaust pipe is fixed with a cylindrical inner barrel through the inner barrel support rod , the inner barrel is located between the exhaust pipe and the oil separation shell, the upper end of the inner barrel is fixed with a conical inner cone, the bottom of the oil separation shell is equipped with an oil separation plate inclined downward, and the oil separation plate The upper edge of the oil separation plate is fixedly connected with the inner wall of the oil separation shell, the lower edge of the oil separation plate is fixedly connected with the outer wall of the exhaust pipe, there are several gaps on the upper and lower edges of the oil separation plate, and the bottom of the oil separation shell is provided with Oil drain hole.

本实用新型新型离心式油分离器,其中所述旋流挡板为两块圆心重合,相对连接的半圆形板件,其中半径较大的一块板件的边沿与油分壳体的内壁固定连接。The utility model is a new type of centrifugal oil separator, wherein the swirl baffle is two semicircular plates whose centers coincide and are relatively connected, wherein the edge of the plate with a larger radius is fixedly connected to the inner wall of the oil separation shell .

本实用新型新型离心式油分离器,其中所述分油板与排气管之间的夹角α≤30°。In the centrifugal oil separator of the utility model, the angle α between the oil separating plate and the exhaust pipe is ≤30°.

本实用新型新型离心式油分离器,其中所述内椎体的圆锥角β≤45°。In the centrifugal oil separator of the utility model, the cone angle β of the inner vertebral body is less than or equal to 45°.

本实用新型新型离心式油分离器与现有技术不同之处在于本实用新型新型离心式油分离器的进气管和排气管设置在油分壳体的上、下两端,内部设置的旋流挡板、导流板、内桶体和内椎体使从上端进气管进入的气体在油分壳体内沿组合好的气道流动,然后从下端排气管排出,实现上进下出的发明目的。The difference between the new centrifugal oil separator of the utility model and the prior art lies in that the inlet pipe and the exhaust pipe of the new centrifugal oil separator of the utility model are arranged at the upper and lower ends of the oil separator shell, and the swirl flow pipe arranged inside The baffle plate, deflector, inner barrel and inner cone allow the gas entering from the upper inlet pipe to flow along the combined air passage in the oil separation shell, and then be discharged from the lower exhaust pipe to achieve the purpose of the invention.

本实用新型新型离心式油分离器中分油板与排气管之间的夹角以及内椎体的圆锥角所设定的范围是为了使气体在流动时便于转向,减小气动阻力。In the centrifugal oil separator of the utility model, the included angle between the oil separating plate and the exhaust pipe and the conical angle of the inner vertebral body are set in order to facilitate the turning of the gas when flowing and reduce the aerodynamic resistance.

下面结合附图对本实用新型的新型离心式油分离器作进一步说明。The novel centrifugal oil separator of the present utility model will be further described below in conjunction with the accompanying drawings.

附图说明Description of drawings

图1为本实用新型新型离心式油分离器的正视剖视图;Fig. 1 is the front sectional view of the utility model novel centrifugal oil separator;

图2为本实用新型新型离心式油分离器内部结构立体示意图。Fig. 2 is a three-dimensional schematic diagram of the internal structure of the new centrifugal oil separator of the present invention.

具体实施方式Detailed ways

如图1所示,本实用新型新型离心式油分离器包括密闭的油分壳体1、进气管2和排气管3,进气管2纵向焊接在油分壳体1的上端,排气管3纵向焊接在油分壳体1的下端,且排气管3的上端延伸至油分壳体1内,进气管2与排气管3共轴,进气管2的下方装有旋流挡板4,旋流挡板4的部分边沿与油分壳体1的内壁焊接,旋流挡板4与油分壳体1的空隙处装有沿油分壳体1内壁旋转向下的导流板5,排气管3的上部外壁上通过内桶支撑杆6焊接有圆柱形内桶体7,内桶体7位于排气管3与油分壳体1之间,内桶体7的上端焊接有圆锥形内椎体8,内椎体8的圆锥角β≤45°,油分壳体1底部装有倾斜向下的分油板9,分油板9的上边沿与油分壳体1的内壁焊接,分油板9的下边沿与排气管3的外壁焊接,分油板9与排气管3之间的夹角α≤30°,分油板9的上、下边沿上开有若干缺口10,油分壳体1的底部设有放油孔11。As shown in Figure 1, the utility model centrifugal oil separator includes a closed oil separation shell 1, an air intake pipe 2 and an exhaust pipe 3, the air intake pipe 2 is longitudinally welded on the upper end of the oil separation shell 1, and the exhaust pipe 3 is longitudinally welded to the upper end of the oil separation shell 1. Welded on the lower end of the oil separation shell 1, and the upper end of the exhaust pipe 3 extends into the oil separation shell 1, the air intake pipe 2 and the exhaust pipe 3 are coaxial, and a swirl flow baffle 4 is installed under the air intake pipe 2, and the swirl flow Part of the edge of the baffle 4 is welded to the inner wall of the oil separation shell 1, and the gap between the swirl baffle 4 and the oil separation shell 1 is equipped with a deflector 5 that rotates downward along the inner wall of the oil separation shell 1, and the exhaust pipe 3 The upper outer wall is welded with a cylindrical inner barrel 7 through the inner barrel support rod 6. The inner barrel 7 is located between the exhaust pipe 3 and the oil separation shell 1. The upper end of the inner barrel 7 is welded with a conical inner cone 8, and the inner cone 8 The cone angle β≤45°, the bottom of the oil separation shell 1 is equipped with an oil separation plate 9 inclined downward, the upper edge of the oil separation plate 9 is welded with the inner wall of the oil separation shell 1, the lower edge of the oil separation plate 9 is connected with the exhaust The outer wall of the pipe 3 is welded, the angle between the oil separator 9 and the exhaust pipe 3 is α≤30°, there are several gaps 10 on the upper and lower edges of the oil separator 9, and the bottom of the oil separator shell 1 is provided with a drain Oil hole 11.

如图2所示,旋流挡板4为两块圆心重合,相对连接的半圆形板件,其中半径较大的一块板件的边沿与油分壳体1的内壁焊接。As shown in FIG. 2 , the swirl baffle 4 is two semicircular plates whose centers coincide and are relatively connected. The edge of the plate with a larger radius is welded to the inner wall of the oil separation shell 1 .

本实用新型新型离心式油分离机的工作过程简述如下:带有润滑油的气体从进气管2进入油分壳体1内,经过旋流挡板4和导流板5,气体在油分壳体1内产生旋转,气体内的油在离心力的作用下附着在油分壳体1的内壁上,然后流入下方的分油板9上,或者直接流入到油分壳体1底部,气体在分油板9的反射下进入内桶体7内,部分油滴也会在离心力作用下附着在内桶体7的内壁上,然后滴落在分油板9上,再集中流入油分壳体1底部,气体在经过内椎体8反射进入排气管3内,从排气管3排出油分壳体1。汇集在油分壳体1底部的油可以从放油孔11排出。The working process of the new centrifugal oil separator of the utility model is briefly described as follows: the gas with lubricating oil enters the oil separation shell 1 from the intake pipe 2, passes through the swirl baffle 4 and the deflector 5, and the gas enters the oil separation shell Rotation occurs in 1, and the oil in the gas adheres to the inner wall of the oil separation shell 1 under the action of centrifugal force, and then flows into the oil separation plate 9 below, or directly flows into the bottom of the oil separation shell 1, and the gas is on the oil separation plate 9 Under the reflection of the inner body 7, some oil droplets will also adhere to the inner wall of the inner body 7 under the action of centrifugal force, and then drop on the oil separation plate 9, and then flow into the bottom of the oil separation shell 1 concentratedly, and the gas will pass through the inner body The cone 8 is reflected into the exhaust pipe 3, and the oil separation case 1 is discharged from the exhaust pipe 3. The oil collected at the bottom of the oil separator housing 1 can be drained from the oil drain hole 11 .

以上所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通技术人员对本实用新型的技术方案作出的各种变形和改进,均应落入本实用新型权利要求书确定的保护范围内。The above-mentioned embodiments are only described to the preferred implementation of the utility model, and are not limited to the scope of the utility model. Various modifications and improvements made should fall within the scope of protection determined by the claims of the utility model.

Claims (4)

1.一种新型离心式油分离器,包括密闭的油分壳体(1)、进气管(2)和排气管(3),其特征在于:所述进气管(2)固定连接在油分壳体(1)的上端,所述排气管(3)固定连接在油分壳体(1)的下端,且排气管(3)的上端延伸至油分壳体(1)内,所述进气管(2)与排气管(3)共轴,进气管(2)的下方装有旋流挡板(4),所述旋流挡板(4)的部分边沿与油分壳体(1)的内壁固定连接,旋流挡板(4)与油分壳体(1)的空隙处装有沿油分壳体(1)内壁旋转向下的导流板(5),所述排气管(3)的上部外壁上通过内桶支撑杆(6)固定装有圆柱形内桶体(7),所述内桶体(7)位于排气管(3)与油分壳体(1)之间,内桶体(7)的上端固定装有圆锥形内椎体(8),所述油分壳体(1)底部装有倾斜向下的分油板(9),所述分油板(9)的上边沿与油分壳体(1)的内壁固定连接,分油板(9)的下边沿与排气管(3)的外壁固定连接,分油板(9)的上、下边沿上开有若干缺口(10),所述油分壳体(1)的底部设有放油孔(11)。1. A novel centrifugal oil separator, comprising an airtight oil separation housing (1), an air intake pipe (2) and an exhaust pipe (3), characterized in that: the air intake pipe (2) is fixedly connected to the oil separation housing The upper end of the body (1), the exhaust pipe (3) is fixedly connected to the lower end of the oil separation casing (1), and the upper end of the exhaust pipe (3) extends into the oil separation casing (1), the air intake pipe (2) Coaxial with the exhaust pipe (3), a swirl baffle (4) is installed under the intake pipe (2), and part of the edge of the swirl baffle (4) is connected to the oil separator housing (1) The inner wall is fixedly connected, and the gap between the swirl baffle (4) and the oil separation casing (1) is equipped with a deflector (5) that rotates downward along the inner wall of the oil separation casing (1), and the exhaust pipe (3) The upper outer wall of the cylinder is fixed with a cylindrical inner barrel (7) through the inner barrel support rod (6). The inner barrel (7) is located between the exhaust pipe (3) and the oil separation shell (1), and the inner barrel (7) ) is fixedly equipped with a conical inner cone (8), and the bottom of the oil separation shell (1) is equipped with an oil separation plate (9) inclined downward, and the upper edge of the oil separation plate (9) is in contact with the oil separation The inner wall of the housing (1) is fixedly connected, the lower edge of the oil separator (9) is fixedly connected with the outer wall of the exhaust pipe (3), and there are several gaps (10) on the upper and lower edges of the oil separator (9) , the bottom of the oil separation housing (1) is provided with an oil drain hole (11). 2.根据权利要求1所述的新型离心式油分离器,其特征在于:所述旋流挡板(4)为两块圆心重合,相对连接的半圆形板件,其中半径较大的一块板件的边沿与油分壳体(1)的内壁固定连接。2. The novel centrifugal oil separator according to claim 1, characterized in that: the swirl baffle (4) is two half-circular plates whose centers coincide and are relatively connected, and the one with the larger radius The edge of the plate is fixedly connected with the inner wall of the oil separation case (1). 3.根据权利要求2所述的新型离心式油分离器,其特征在于:所述分油板(9)与排气管(3)之间的夹角α≤30°。3. The novel centrifugal oil separator according to claim 2, characterized in that: the angle α between the oil separator plate (9) and the exhaust pipe (3) is ≤30°. 4.根据权利要求3所述的新型离心式油分离器,其特征在于:所述内椎体(8)的圆锥角β≤45°。4. The novel centrifugal oil separator according to claim 3, characterized in that: the cone angle β of the inner cone (8) is ≤45°.
CN200920315763XU 2009-11-25 2009-11-25 New Centrifugal Oil Separator Expired - Fee Related CN201599993U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104019592A (en) * 2014-06-26 2014-09-03 吉首大学 Novel ammonia refrigeration oil-removing separator
CN104454446A (en) * 2014-11-14 2015-03-25 柳州市安龙机械设备有限公司 Buffer tank

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104019592A (en) * 2014-06-26 2014-09-03 吉首大学 Novel ammonia refrigeration oil-removing separator
CN104019592B (en) * 2014-06-26 2016-06-01 吉首大学 Ammonia refrigeration is except oil separator
CN104454446A (en) * 2014-11-14 2015-03-25 柳州市安龙机械设备有限公司 Buffer tank

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