CN201588091U - Production line for improving combining capacity of composition fiber fabric and organic matter - Google Patents
Production line for improving combining capacity of composition fiber fabric and organic matter Download PDFInfo
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- CN201588091U CN201588091U CN2009202619877U CN200920261987U CN201588091U CN 201588091 U CN201588091 U CN 201588091U CN 2009202619877 U CN2009202619877 U CN 2009202619877U CN 200920261987 U CN200920261987 U CN 200920261987U CN 201588091 U CN201588091 U CN 201588091U
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- composite fiber
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Abstract
The utility model provides a production line for improving the combining capacity of a composition fiber fabric and an organic matter, wherein the production line comprises a presoaking device, a main soaking device, a vibration device, a first positioning roller and a second positioning roller, wherein the vibration device is arranged between the presoaking device and the main soaking device; the first positioning roller is arranged between the presoaking device and the vibration device; and the second positioning roller is arranged between the vibration device and the main soaking device. For the production line for improving the combining capacity of the composition fiber fabric and the organic matter, the vibration device is additionally arranged between the presoaking device and the main soaking device, air bubbles of the composition fiber fabric can be eliminated by utilizing the high frequency vibration of a vibration source, the combining capacity of composition fibers and the organic matter can be improved, the performance of the composition fiber fabric can be improved, and the heat resistance and the CAF (ionic migration) resistance of the composition fiber fabric can be improved, so that the application prospect of the composition fiber fabric can be improved. In addition, the production line has the advantages of simple equipment, flexible and adjustable treatment capacity, stable treatment effect, low energy consumption, and suitability for continuous production.
Description
Technical field
The utility model relates to the composite manufacture field, particularly a kind of production line that increases composite fiber fabric and organic matter binding ability.
Background technology
At present in the infiltration field of composite, the production line that is commonly used to increase composite fiber fabric and organic matter binding ability mainly contains sonicated and low pressure (or vacuum) infiltration.Wherein ultrasonic processing method mainly is to utilize hyperacoustic " cavitation " effect, the composite fiber fabric that is immersed in the organic matter (as resin, paint etc.) is handled, bubble in the composite fiber fabric is broken, increase organic matter and immerse ability in the composite fiber fabric; And low pressure (or vacuum) infiltration method is that composite fiber fabric is immersed under the condition that is lower than atmospheric pressure (or near vacuum) in the organic matter (resin, paint etc.), quicken to get rid of the bubble in the composite fibre thing, increase the ability in the organic matter immersion composite fiber fabric.For above-mentioned two kinds of methods, the former is relatively poor to the large-area treatment ability, and the treatment effect uniformity is poor, and the heat energy that produces during sonicated is too much, and security is relatively poor, the equipment complexity that it needs, and performance difficulty, power consumption is high; The latter is owing to exist pressure differential, and its security is lower, difficulty in process, and the equipment complexity is difficult to realize in large-scale continuous production.
Therefore, need badly a kind of safely, equipment is simple, is applicable to that quantity-produced increases the production line of composite fiber fabric and organic matter binding ability.
The utility model content
The purpose of this utility model is, a kind of production line that increases composite fiber fabric and organic matter binding ability is provided, it utilizes dither that the bubble in the composite fiber fabric is got rid of, improve composite fiber fabric and organic binding ability, the appliance arrangement of this production line is simple, disposal ability is adjustable flexibly, and treatment effect is stable and consume energy lowly, is applicable to continuous production.
For achieving the above object, the utility model provides a kind of production line that increases composite fiber fabric and organic matter binding ability, comprising: pre-bath unit, main bath unit, be located at vibrating device between pre-bath unit and the main bath unit, be located at first registration roller between pre-bath unit and the vibrating device and be located at vibrating device and main bath unit between second registration roller.
This pre-bath unit includes pre-immersion trough, is arranged at the preimpregnation roller in the pre-immersion trough, and described preimpregnation roller is cylindric.
This main bath unit comprises main immersion trough, be located at that in the main immersion trough several are main to be soaked roller and be located at main immersion trough top to pressure roller, described several masters soak roller and all are cylindric, these several main roller that soaks is up and down and is crisscross arranged, and described is two symmetrically arranged running rollers to pressure roller, and this two running roller all is cylindric.
This vibrating device is by single or organize vibration source more and form.
This vibration source is positioned at the homonymy or the both sides of composite fiber fabric, and vibration source is that face contacts or the line contact with the way of contact of composite fiber fabric.
This vibration source vibration frequency is 10Hz-300Hz, and amplitude is 0.01mm-5mm, vibration duration 0.1 second-300 seconds.
This first and second registration roller is cylindric, and the 3rd registration roller is located at second registration roller and main soaking between the roller.
The below of this vibrating device is provided with retracting device to reclaim the organic matter that organic matter and composite fiber fabric are wandered when handling.
The beneficial effects of the utility model: the production line of increase composite fiber fabric of the present utility model and organic matter binding ability, between pre-bath unit and main bath unit, set up vibrating device, utilize the high-frequency vibration of vibration source, strengthen the random motion of microcosmic molecule in the composite fiber fabric, and then the bubble of composite fiber fabric got rid of, make composite fiber fabric in next step infiltration is handled, strengthen with organic binding ability, improve the apparent of composite fiber fabric, improve the heat resistance of the type composite fiber fabric, anti-CAF (ion transport) performance, thereby improve the application prospect of composite fiber fabric, and this apparatus for production line is simple, disposal ability is adjustable flexibly, and treatment effect is stable and consume energy lowly, is applicable to continuous production.
In order further to understand feature of the present utility model and technology contents, see also following about detailed description of the present utility model and accompanying drawing, yet accompanying drawing only provide with reference to and the explanation usefulness, be not to be used for the utility model is limited.
Description of drawings
Below in conjunction with accompanying drawing,, will make the technical solution of the utility model and other beneficial effect apparent by the specific embodiment of the present utility model is described in detail.
In the accompanying drawing,
Fig. 1 is the structural representation that the utility model increases the production line of composite fiber fabric and organic matter binding ability.
The specific embodiment
For further setting forth technological means and the effect thereof that the utility model is taked, be described in detail below in conjunction with preferred embodiment of the present utility model and accompanying drawing thereof.
As shown in Figure 1, a kind of production line that increases composite fiber fabric and organic matter binding ability of the present utility model comprises: pre-bath unit 1, main bath unit 3, be located at vibrating device 2 between pre-bath unit 1 and the main bath unit 3, be located at first registration roller 4 between pre-bath unit 1 and the vibrating device 2 and be located at vibrating device 2 and main bath unit 3 between second registration roller 5.
Described pre-bath unit 1 includes pre-immersion trough 11, is arranged at the preimpregnation roller 12 in the pre-immersion trough 11, and preimpregnation roller 12 is cylindric, and composite fiber fabric 10 carries out preimpregnation around being overlying on this preimpregnation roller 12.This main bath unit 3 comprises main immersion trough 31, be located at several the main rollers 32 that soak in the main immersion trough 31, and be located at main immersion trough 31 tops to pressure roller 33, described several masters soak roller 32 and all are cylindric, these several main roller 32 that soaks is up and down and is crisscross arranged, main immersion trough 31 is used for the splendid attire organic matter, composite fiber fabric 10 soaks in by main immersion trough 31 around being overlying on these several main roller 32 that soaks, described main immersion trough 31 tops also are provided with pressure roller 33, this is two symmetrically arranged running rollers to pressure roller 33, be cylindric, this is used for to pressure roller 33, and 10 extruding make it evenly smooth to the composite fiber fabric after soaking into.
Especially, the utility model is set up a vibrating device 2 between pre-bath unit 1 and main bath unit 3, this vibrating device 2 is by single or organize vibration source 21 more and form, this vibration source 21 can be positioned at the homonymy or the both sides of composite fiber fabric 10, composite fiber fabric 10 levels are positioned at the upside or the downside of composite fiber fabric 10 when advancing, be positioned at the left side or the right side of composite fiber fabric 10 when vertically advancing, and vibration source 21 can be with the direct way of contact of composite fiber fabric 10, and face contacts or the line contact, described first and second registration roller is cylindric, this first and second registration roller 4,5 is fixing to carry out vibration processing with composite fiber fabric 10, the 3rd registration roller 6 is located at second registration roller 5 and main soaking between the roller 32, and the composite fiber fabric after the vibration processing 10 is reached main bath unit 3.The below of described vibrating device 2 is provided with retracting device (not indicating) to reclaim the organic matter that organic matter and composite fiber fabric 10 are wandered when handling.
During industrial production, composite fiber fabric 10 enters pre-bath unit 1 around being overlying on the preimpregnation roller 12, preimpregnation roller 12 reaches vibrating device 2 with the composite fiber fabric after the preimpregnation 10, first and second registration roller 4,5 is fixed composite fiber fabric 10, vibration source 21 carries out vibration processing with composite fiber fabric 10 with the high-frequency vibration, the vibration frequency of this vibration source 21 is 10Hz-300Hz, amplitude is 0.01mm-5mm, the vibration duration is 0.1 second-300 seconds, the preferred 250Hz of vibration frequency in the present embodiment, the preferred 3.5mm of amplitude.Composite fiber fabric 10 wherein random motion of microcosmic molecule under high-frequency vibration is strengthened, and then the bubble in the composite fiber fabric 10 got rid of, the 3rd registration roller 6 is passed to main bath unit 3 with composite fiber fabric 10, the master soaks roller 32 and bears transmission work, composite fiber fabric 10 reached in the main immersion trough 31 soak into, the composite fiber fabric 10 of this moment is not owing to there is bubble, be enhanced with the organic matter binding ability in the main immersion trough 31, obtain better effect of impregnation may, composite fiber fabric 10 after soaking into is reached pressure roller 33 again, arrow A is the rotation direction to pressure roller, pressure roller 33 is rotated in opposite directions along arrow A, composite fiber fabric 10 after soaking into pushed make it evenly smooth, to obtain apparent better products.
In sum, the production line of increase composite fiber fabric of the present utility model and organic matter binding ability, between pre-bath unit and main bath unit, set up vibrating device, utilize the high-frequency vibration of vibration source, strengthen the random motion of microcosmic molecule in the composite fiber fabric, and then the bubble of composite fiber fabric got rid of, make composite fiber fabric in next step infiltration is handled, strengthen with organic binding ability, improve the apparent of composite fiber fabric, improve the heat resistance of the type composite fiber fabric, anti-CAF (ion transport) performance, thereby improve the application prospect of composite fiber fabric, and this apparatus for production line is simple, disposal ability is adjustable flexibly, treatment effect is stable and consume energy lowly, is applicable to continuous production.
The above; for the person of ordinary skill of the art; can make other various corresponding changes and distortion according to the technical solution of the utility model and technical conceive, and all these changes and distortion all should belong to the protection domain of the utility model claim.
Claims (9)
1. production line that increases composite fiber fabric and organic matter binding ability, it is characterized in that, comprising: pre-bath unit, main bath unit, be located at vibrating device between pre-bath unit and the main bath unit, be located at first registration roller between pre-bath unit and the vibrating device and be located at vibrating device and main bath unit between second registration roller.
2. the production line of increase composite fiber fabric as claimed in claim 1 and organic matter binding ability is characterized in that, this pre-bath unit includes pre-immersion trough, is arranged at the preimpregnation roller in the pre-immersion trough, and described preimpregnation roller is cylindric.
3. the production line of increase composite fiber fabric as claimed in claim 1 and organic matter binding ability, it is characterized in that, this main bath unit comprises main immersion trough, be located at that in the main immersion trough several are main to be soaked roller and be located at main immersion trough top to pressure roller, described several main soak roller and all are cylindric, and these several main roller that soaks is up and down and is crisscross arranged.
4. the production line of increase composite fiber fabric as claimed in claim 3 and organic matter binding ability is characterized in that, described is two symmetrically arranged running rollers to pressure roller, and this two running roller all is cylindric.
5. the production line of increase composite fiber fabric as claimed in claim 1 and organic matter binding ability is characterized in that, this vibrating device is by single or organize vibration source more and form.
6. the production line of increase composite fiber fabric as claimed in claim 5 and organic matter binding ability is characterized in that, described vibration source is positioned at the homonymy or the both sides of composite fiber fabric, and this vibration source is that face contacts or the line contact with the way of contact of composite fiber fabric.
7. the production line of increase composite fiber fabric as claimed in claim 1 and organic matter binding ability is characterized in that, described first and second registration roller is cylindric, and the 3rd registration roller is located at second registration roller and main soaking between the roller.
8. the production line of increase composite fiber fabric as claimed in claim 6 and organic matter binding ability is characterized in that, described vibration source vibration frequency is 10Hz-300Hz, amplitude 0.01mm-5mm, vibration duration 0.1 second-300 seconds.
9. the production line of increase composite fiber fabric as claimed in claim 1 and organic matter binding ability is characterized in that, the below of described vibrating device is provided with retracting device to reclaim the organic matter that organic matter and composite fiber fabric are wandered when handling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202619877U CN201588091U (en) | 2009-12-24 | 2009-12-24 | Production line for improving combining capacity of composition fiber fabric and organic matter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202619877U CN201588091U (en) | 2009-12-24 | 2009-12-24 | Production line for improving combining capacity of composition fiber fabric and organic matter |
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| Publication Number | Publication Date |
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| CN201588091U true CN201588091U (en) | 2010-09-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202619877U Expired - Lifetime CN201588091U (en) | 2009-12-24 | 2009-12-24 | Production line for improving combining capacity of composition fiber fabric and organic matter |
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| CN (1) | CN201588091U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103802230A (en) * | 2014-02-25 | 2014-05-21 | 西安交通大学 | Method and device for improving permeability and homogeneity of resin and reducing pores of prepreg tape |
| CN110039679A (en) * | 2019-04-02 | 2019-07-23 | 青岛海力威新材料科技股份有限公司 | A kind of infiltration apparatus for compound sleeper preparation |
-
2009
- 2009-12-24 CN CN2009202619877U patent/CN201588091U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103802230A (en) * | 2014-02-25 | 2014-05-21 | 西安交通大学 | Method and device for improving permeability and homogeneity of resin and reducing pores of prepreg tape |
| CN103802230B (en) * | 2014-02-25 | 2016-03-30 | 西安交通大学 | Improve prepreg tape resin impregnated and uniformity and reduce method and the device of hole |
| CN110039679A (en) * | 2019-04-02 | 2019-07-23 | 青岛海力威新材料科技股份有限公司 | A kind of infiltration apparatus for compound sleeper preparation |
| WO2020199364A1 (en) * | 2019-04-02 | 2020-10-08 | 青岛海力威新材料科技股份有限公司 | Impregnation apparatus used for preparing composite railway sleepers |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100922 |
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| CX01 | Expiry of patent term |