CN201572823U - Rapid straightening device based on a plurality of straightening heads - Google Patents
Rapid straightening device based on a plurality of straightening heads Download PDFInfo
- Publication number
- CN201572823U CN201572823U CN2009202016935U CN200920201693U CN201572823U CN 201572823 U CN201572823 U CN 201572823U CN 2009202016935 U CN2009202016935 U CN 2009202016935U CN 200920201693 U CN200920201693 U CN 200920201693U CN 201572823 U CN201572823 U CN 201572823U
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- aligning
- oil
- straightening
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- laser sensors
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Abstract
The utility model discloses a rapid straightening device based on a plurality of straightening heads. Two sides of a transmission roller way are respectively provided with linear guides parallel with the transmission roller way and racks in sequence, and two linear guides are respectively provided with three slide blocks. One end of each slide block is provided with a stepping motor which is engaged with one rack by a gear wheel, and the other end of the slide block is provided with a straightening head. Two ends of two racks are respectively provided with a stop block. One end of one linear guide is provided with three laser sensors at one side of a transmission channel, and the three laser sensors are on the same one straight line, has equal spacing and are parallel with the transmission channel. The three laser sensors and the stepping motors are connected with a computer, and the computer determines the movement and feeding of each straightening head by analyzing the collecting data of the three laser sensors. The computer controls the stepping motors to let the slide blocks to drive the straightening heads to move along a linear-guide direction. The rapid straightening device can realize rapid straightening to single radian and S bending workpieces.
Description
Technical field
The utility model relates to the automatic flattening device, especially relates to a kind of quick straightener based on many aligning heads.
Background technology
Can produce flexural deformation after a lot of workpiece processing, have a strong impact on the quality of workpiece, therefore need align workpiece.Present hydraulic straightening machine both domestic and external generally all adopts single-point, fixing aligning pattern, during aligning with the workpiece freely-supported between two back-up blocks, middle aligning head applies certain reverse aligning load to workpiece, workpiece produces reverse flexural deformation under this load, if this distortion is mentioned the rear section resilience at the aligning head, part is permanent plastic deformation, if springback capacity equals the back-flexing amount of workpiece, then workpiece is aligned.The back-up block of such straightener and aligning head are laterally adopting stationary structures more, the differently curved degree according to workpiece that is difficult to accomplish is adjusted, and have only one or a pair of aligning head, this pattern can solve single bending curvature form, and the diastrophic form of workpiece is more, S is curved often in the distortion of workpiece in the production practices, if adopt traditional fixed, the straightener of single radian can not be bent by disposable aligning S, need to resolve into single radian and align S is curved, so then need frequent artificial adjustment back-up block, aligning efficient is lower, can not satisfy the requirement of production practices.
Summary of the invention
The purpose of this utility model provides a kind of quick straightener based on many aligning heads, and it can realize the quick aligning to single radian and the curved workpiece of S.
The technical solution adopted in the utility model is:
The utility model is equipped with respectively and transmission roller channel parallel linear guides and tooth bar successively in the transmission roller channel both sides, three slide blocks respectively are housed on two line slideways, end on each slide block all is equipped with stepper motor, stepper motor meshes by wheel and rack, the other end of slide block is equipped with the aligning head, respectively there is a limited block at the two ends of two toothed rack, line slideway one end and three laser sensors are housed therein in transmission channel one side, laser sensor is on same straight line, spacing equates, and be parallel to transmission channel, three laser sensors and stepper motor all are connected with computer, and computer is determined moving and feeding of each aligning head by the image data of analyzing three laser sensors; Computer makes slide block drive the aligning head by the control step motor and is moving along the line slideway direction.
The aligning head is the piston rod of hydraulic cylinder, the oil circuit of its hydraulic cylinder is: the hydraulic pump oil-in connects fuel tank by oil filter, a road of hydraulic pump oil-out links to each other with 3-position 4-way servo valve oil-in through first check valve, the oil return opening of 3-position 4-way servo valve meta links to each other with fuel tank, first oil-out of 3-position 4-way servo valve directly links to each other with the rodless cavity of hydraulic cylinder, and second oil-out of 3-position 4-way servo valve links to each other with the rod chamber of hydraulic cylinder with the protective device of second check valve parallel connection through first overflow valve; Second overflow valve in another road of hydraulic pump oil-out links to each other with fuel tank, and links to each other with Pressure gauge through switch.
Computer according to asking extreme point and flex point abscissa determine that each aligning head is along position that line slideway laterally moves, line slideway corresponding position, both sides, flex point place arranges that respectively an aligning head is as supporting, the strong workpiece two ends of quilt that enter the aligning district simultaneously deviate from the adjacent extreme point direction and arrange respectively that also an aligning head as supporting, is used as the aligning head that supports moves to transmission roller channel in vertical line guide rail direction centerline; Arrange an aligning head near the line slideway corresponding position of extreme point one side, its vertical line guide rail direction displacement is determined according to elastic-plastic mechanics theory by the length travel amount of this extreme point.
The beneficial effect that the utlity model has is:
The utility model provides a kind of quick straightener based on many aligning heads, and it can realize the quick aligning to single radian and the curved workpiece of S.
Description of drawings
Fig. 1 is the general structure principle schematic of native system.
Fig. 2 is an aligning hydraulic circuit diagram.
Fig. 3 is the single radian workpiece aligning of an aligning position distribution schematic diagram.
Fig. 4 is the curved workpiece aligning of an aligning S position distribution schematic diagram.
Among the figure: 1, laser sensor; 2, limited block; 3, gear; 4, tooth bar; 5, line slideway; 6, stepper motor; 7, aligning head; 8, slide block; 9, rectified workpiece; 10, transmission roller channel; 11, computer.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further described.
As shown in Figure 1, the utility model is equipped with respectively successively in transmission roller channel 10 both sides and transmission roller channel 10 parallel linear guides 5 and tooth bar 4, three slide blocks 8 respectively are housed on two line slideways 5, end on each slide block 8 all is equipped with stepper motor 6, stepper motor 6 is by gear 3 and tooth bar 4 engagements, the other end of slide block 8 is equipped with aligning 7, respectively there is a limited block 2 at the two ends of two toothed rack 4, line slideway 5 one end and three laser sensors 1 are housed therein in transmission channel 10 1 sides, laser sensor 1 is on same straight line, spacing equates, and be parallel to transmission channel 10, three laser sensors 1 and stepper motor 6 all are connected with computer 11, and computer 11 is determined each aligning 7 moves and feeding by the image data of analyzing three laser sensors 1; Computer 11 makes slide block 8 drive aligning 7 by control step motor 6 and is moving along line slideway 5 directions.
As shown in Figure 2, described aligning 7 is the piston rod of hydraulic cylinder, the oil circuit of its hydraulic cylinder is: the hydraulic pump oil-in connects fuel tank by oil filter, a road of hydraulic pump oil-out links to each other with 3-position 4-way servo valve oil-in through first check valve, the oil return opening of 3-position 4-way servo valve meta links to each other with fuel tank, first oil-out of 3-position 4-way servo valve directly links to each other with the rodless cavity of hydraulic cylinder, and second oil-out of 3-position 4-way servo valve links to each other with the rod chamber of hydraulic cylinder with the protective device of second check valve parallel connection through first overflow valve; Second overflow valve in another road of hydraulic pump oil-out links to each other with fuel tank, and links to each other with Pressure gauge through switch.
Operation principle of the present utility model is as follows:
Three laser sensors 1 adopt line-of-sight course to be carried out displacement measurement to rectifying workpiece 9, require transmission roller channel 10 each spacing feedings by three laser sensors 1; The data that 11 pairs of three laser sensors 1 of computer are gathered are carried out match by least square method, then a differentiate are carried out in the gained matched curve, obtain its extreme point, carry out the secondary differentiate again and obtain its flex point.
Whole aligning process can be divided into the measurement and the aligning in the later stage two big steps in early stage.At first, rectified workpiece 9 under the conveying of transmission roller channel 10 earlier successively through three laser sensors 1 of front, here transmission roller channel 10 is according to the spacing feeding of three laser sensors 1, so that laser sensor 1 can adopt line-of-sight course calculated line degree when gathering displacement, with the straightness error of cancellation element self introducing.After treating to be entered aligning district's certain-length by strong workpiece 9, transmission roller channel 10 feed-disablings, computer 11 is by adopting least square method to carry out match to measured data, draw the contour curve of being rectified workpiece 9, control step motor 6 makes aligning 7 go to the relevant position then, and the position grouping of aligning 7 is with being illustrated for example here.
Be illustrated in figure 3 as the aligning 7 positions relation when being rectified workpiece 9 for single radian.In this case, only need use three alignings 7, wherein two is as supporting a function that really plays the aligning head.An aligning 7-4 and an aligning 7-6 for being rectified the two ends that workpiece 9 enters aligning district part, are fed into position of center line place along vertical transfer roller-way 10 directions along transmission roller channel 10 direction correspondence positions, the support during as aligning.An aligning 7-2 is entered the limit of aligning district's part along transmission roller channel 10 direction correspondence positions for rectifying workpiece 9, just align a 7-2 and is determined according to elastic-plastic mechanics theory by the length travel amount of extreme point along the vertical transfer roller-way 10 direction amount of feeding at displacement absolute value maximum point place.
Be illustrated in figure 4 as and rectified workpiece 9 and concern for aligning 7 position of S when curved.In this case, six aligning heads all will be used to, and wherein four are used as support, two functions that really play the aligning head.An aligning 7-4 and an aligning 7-3 for being rectified the two ends that workpiece 9 enters aligning district part, are fed into position of center line place along vertical transfer roller-way 10 directions at transmission roller channel 10 direction correspondence positions, the support during as aligning.An aligning 7-2 and an aligning 7-5 for being rectified the flex point place that workpiece 9 enters aligning district part, are fed into position of center line place along vertical transfer roller-way 10 directions at transmission roller channel 10 direction correspondence positions, the support during also as aligning.An aligning 7-1 and an aligning 7-6 rectify two limit places that workpiece 9 enters aligning district part along transmission roller channel 10 direction correspondence positions for quilt, just displacement absolute value maximum is aligned a 7-1 and aligns a 7-6 definite according to elastic-plastic mechanics theory by the length travel amount of extreme point along the vertical transfer roller-way 10 direction amount of feeding.
The above-mentioned specific embodiment is used for the utility model of explaining; rather than the utility model limited; in the protection domain of spirit of the present utility model and claim, any modification and change to the utility model is made all fall into protection domain of the present utility model.
Claims (2)
1. quick straighteners based on many aligning heads, it is characterized in that: be equipped with respectively and transmission roller channel (10) parallel linear guides (5) and tooth bar (4) successively transmission roller channel (10) both sides, three slide blocks (8) respectively are housed on two line slideways (5), end on each slide block (8) all is equipped with stepper motor (6), stepper motor (6) is by gear (3) and tooth bar (4) engagement, the other end of slide block (8) is equipped with aligning head (7), respectively there is a limited block (2) at the two ends of two toothed rack (4), line slideway (5) one end and three laser sensors (1) are housed therein in transmission channel (10) one sides, laser sensor (1) is on same straight line, spacing equates, and be parallel to transmission channel (10), three laser sensors (1) and stepper motor (6) all are connected with computer (11), and computer (11) is determined moving and feeding of each aligning head (7) by the image data of analyzing three laser sensors (1); Computer (11) makes slide block (8) drive aligning head (7) by control step motor (6) and is moving along line slideway (5) direction.
2. a kind of quick straightener according to claim 1 based on many aligning heads, it is characterized in that: described aligning head (7) is the piston rod of hydraulic cylinder, the oil circuit of its hydraulic cylinder is: the hydraulic pump oil-in connects fuel tank by oil filter, a road of hydraulic pump oil-out links to each other with 3-position 4-way servo valve oil-in through first check valve, the oil return opening of 3-position 4-way servo valve meta links to each other with fuel tank, first oil-out of 3-position 4-way servo valve directly links to each other with the rodless cavity of hydraulic cylinder, and second oil-out of 3-position 4-way servo valve links to each other with the rod chamber of hydraulic cylinder with the protective device of second check valve parallel connection through first overflow valve; Second overflow valve in another road of hydraulic pump oil-out links to each other with fuel tank, and links to each other with Pressure gauge through switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202016935U CN201572823U (en) | 2009-12-14 | 2009-12-14 | Rapid straightening device based on a plurality of straightening heads |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202016935U CN201572823U (en) | 2009-12-14 | 2009-12-14 | Rapid straightening device based on a plurality of straightening heads |
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| Publication Number | Publication Date |
|---|---|
| CN201572823U true CN201572823U (en) | 2010-09-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202016935U Expired - Lifetime CN201572823U (en) | 2009-12-14 | 2009-12-14 | Rapid straightening device based on a plurality of straightening heads |
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| CN (1) | CN201572823U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104001761A (en) * | 2014-06-12 | 2014-08-27 | 苏州碧野精密机械有限公司 | High-precision shaft straightening device of money detector |
| CN108555059A (en) * | 2018-05-02 | 2018-09-21 | 燕山大学 | A kind of multi-point flexibly pressure straightening device |
| JP2021151035A (en) * | 2020-03-18 | 2021-09-27 | 本田技研工業株式会社 | Method and device for wire position correction |
| WO2023020813A1 (en) * | 2021-08-18 | 2023-02-23 | Laubinger + Rickmann GmbH & Co. KG | Straightening installation and method for straightening an elongate profile component |
-
2009
- 2009-12-14 CN CN2009202016935U patent/CN201572823U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104001761A (en) * | 2014-06-12 | 2014-08-27 | 苏州碧野精密机械有限公司 | High-precision shaft straightening device of money detector |
| CN108555059A (en) * | 2018-05-02 | 2018-09-21 | 燕山大学 | A kind of multi-point flexibly pressure straightening device |
| JP2021151035A (en) * | 2020-03-18 | 2021-09-27 | 本田技研工業株式会社 | Method and device for wire position correction |
| JP7042294B2 (en) | 2020-03-18 | 2022-03-25 | 本田技研工業株式会社 | Wire position correction method and wire position correction device |
| WO2023020813A1 (en) * | 2021-08-18 | 2023-02-23 | Laubinger + Rickmann GmbH & Co. KG | Straightening installation and method for straightening an elongate profile component |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100908 Effective date of abandoning: 20091214 |