A kind of Copper water stop apparatus for continous formation
Technical field
The utility model relates to a kind of Copper water stop pressurizing unit, is specifically related to a kind of Copper water stop pressurizing unit that the domatic usefulness in large and medium-sized rock slope can be clogged rubber bar automatically of making.
Background technology
In construction of hydropower facilities, the antiseepage of concrete panel is used wider, in the crack of concrete panel, replacing the antiseepage of rubber sealing with Copper water stop is a kind of advanced person's construction technology, just scale copper is made the cross section and be the W shape, its length determines as required, it is installed in to cast in the crack of two concrete panels form, to reach the effect of water seepage prevention.
Large and medium-sized at home rock, in the construction of slope Copper water stop, Copper water stop moulding length is short, the length that can not one-shot forming needs, but adopt the mode of welding to connect two sections or multistage Copper water stop, need respectively stay the welding position of 5CM in the place of each welding, waste is big, traditional rolling and forming machine for copper seal is when the flanging of the edge of a wing, have folding easily phenomenon, molding effect is relatively poor, and the rubber bar in the Copper water stop groove after the compacting needs artificial filling, speed of application is slow, can't form rapid construction.
The utility model content
The Copper water stop edge of a wing folds easily in the prior art in order to solve, rubber bar in the Copper water stop groove needs the problem of artificial filling, it is a kind of with the continuous roll forming of Copper water stop sheet that the utility model provides, a compression moulding is greater than 100M, and two edges of a wing are not folding, can load the Copper water stop pressurizing unit of rubber bar automatically, concrete scheme is as follows: a kind of Copper water stop apparatus for continous formation, its special character is: comprise bracing frame, rolling device, roll extrusion drive unit and filler member, described roll extrusion drive unit is installed in a side of bracing frame, rolling device is installed on the bracing frame, and be connected with the roll extrusion drive unit, the filler member is located at the end of rolling device, in the corresponding Copper water stop groove of filler member discharge end, filler member feed end is fixed on the bracing frame.
Preferred version of the present utility model: support frame as described above is the square cubic framework, and bracing frame is divided into prepressing units and forming unit; Described roll extrusion drive unit comprises motor and drive link, and drive link is provided with turbine; Described rolling device comprises the last roll extrusion wheels and the following roll extrusion wheels of mutual correspondence; Last roll extrusion wheels in the described prepressing units comprise the axis of rolling and spill pinch roller; Last roll extrusion wheels in the described forming unit comprise the axis of rolling, spill pinch roller, edge of a wing squeegee roller and directive wheel; Described spill pinch roller is installed in axis of rolling middle part, and edge of a wing squeegee roller is installed in the both sides of the axis of rolling, and directive wheel is installed on the bracing frame and is corresponding with edge of a wing squeegee roller; Described two ends of going up the axis of rolling are movably connected on the bracing frame; Following roll extrusion wheels in the described prepressing units comprise the axis of rolling and convex pinch roller down, and the convex pinch roller is installed in down axis of rolling middle part; The described two ends of the axis of rolling down are movably connected on the bracing frame; The described axis of rolling down stretches out the support frame end and is provided with first moving runner and second moving runner, first moving runner and turbine engagement; The described upward axis of rolling stretches out the support frame end the 3rd moving runner is installed, the 3rd moving runner and the engagement of second moving runner.
Another preferred version of the present utility model: the spill pinch roller in the described prepressing units is hourglass shape, and the axial length of spill pinch roller dwindles gradually from prepressing units import to outlet; Spill pinch roller in the described forming unit is two cylinders that the axle center links to each other.
Another preferred version of the present utility model: the convex pinch roller in the described prepressing units is the spindle shape, and the axial diameter of convex pinch roller dwindles gradually from prepressing units import to outlet; Convex pinch roller in the described forming unit is a slice of cylinder.
A preferred version more of the present utility model: the axle center of described directive wheel is vertical mutually with the axle center of edge of a wing squeegee roller, directive wheel is conical surface shape with the corresponding face of edge of a wing squeegee roller, and the tapering of directive wheel and edge of a wing squeegee roller dwindles gradually from moulding unit inlet to outlet.
A preferred version more of the present utility model: the described same axis of rolling of going up is provided with two tapered and relative edge of a wing squeegee rollers in awl bottom surface, and the tapering of edge of a wing squeegee roller dwindles gradually from moulding unit inlet to outlet.
A preferred version more of the present utility model: first moving runner and second moving runner in the described prepressing units are located at drive link the same side; First moving runner and second moving runner in the described forming unit are located at the drive link opposite side.
A preferred version more of the present utility model: the length at the convex pinch roller in forming unit exit equals the length of two edge of a wing squeegee rollers awls at the end.
A preferred version more of the present utility model: the described lubricating arrangement that on bracing frame, is equipped with, comprise oil guide pipe and atomizer, oil guide pipe is positioned at the bracing frame both sides, atomizer is connected with oil guide pipe, and first moving runner and turbine contact position, second moving runner and the 3rd moving runner contact position all are equipped with atomizer.
A preferred version more of the present utility model: described filler member is a round steel pipe, and the neoprene rod fits inside from the steel pipe feed end, comes out to embed in the Copper water stop groove from discharge end.
The beneficial effects of the utility model:
The utility model can be heightened operating efficiency greatly, time saving and energy saving, the Copper water stop of one-shot forming length greater than 100m is provided, reduced the welding waste, improve the operating efficiency that large and medium-sized rock slope Copper water stop is installed greatly, save time, this device per hour can the above Copper water stop of machine-shaping 50m, only needs 1 people operation, has saved the personnel of filling rubber bar filling, there are not welding point, quality guarantee rate height in the middle of the Copper water stop.Utilize the edge of a wing roller set of rolling mutually, pressing process relaxes continuously, has prevented the imbricate of Copper water stop.The pressing process of whole copper sheet adopts progressive mode, and moulding Copper water stop shape is uniform.
Description of drawings
Fig. 1: the utility model manufacturing installation vertical view;
Fig. 2: A-A generalized section among the utility model manufacturing installation Fig. 1;
Fig. 3: B-B generalized section among the utility model manufacturing installation Fig. 1;
Fig. 4: C-C generalized section among the utility model manufacturing installation Fig. 1;
Fig. 5: the utility model filler member schematic diagram;
Among the figure: 1, bracing frame; 2, drive link; 3, turbine; 4, go up the axis of rolling; 5, spill pinch roller; 6, edge of a wing squeegee roller; 7, directive wheel; 8, the following axis of rolling; 9, convex pinch roller; 10, first moving runner; 11, second moving runner; 12, the 3rd moving runner; 13, oil guide pipe; 14, atomizer; 15, steel pipe.
The specific embodiment
As shown in Figures 1 to 4, a kind of Copper water stop apparatus for continous formation, comprise bracing frame 1, rolling device, roll extrusion drive unit and filler member, described roll extrusion drive unit is installed in a side of bracing frame 1, rolling device is installed on the bracing frame 1, and be connected with the roll extrusion drive unit, the filler member is located at the end of rolling device, in the corresponding Copper water stop groove of filler member discharge end, filler member feed end is fixed on the bracing frame 1, the filler member is a round steel pipe 15, and the neoprene rod fits inside from steel pipe 15 feed ends, comes out to embed in the Copper water stop groove from discharge end.Can add rubber bar automatically after the Copper water stop molding procedure is finished, save the operation of personnel operation, improve the operating efficiency of Copper water stop moulding and filler greatly.
Bracing frame 1 is the square cubic framework, axially both sides are equipped with side plate, two parts before and after bracing frame 1 axially is divided into, the front portion is divided into prepressing units, the rear portion is divided into forming unit, and prepressing units is the copper sheet upstream end, and forming unit is the copper sheet output, prepressing units is shaped the nose groove of copper sheet gradually, and forming unit is copper sheet extruding vertical tail, limit; The roll extrusion drive unit comprises motor and drive link 2, and drive link 2 is provided with turbine 3; Rolling device comprises the last roll extrusion wheels and the following roll extrusion wheels of mutual correspondence.
Last roll extrusion wheels in the prepressing units comprise the axis of rolling 4 and spill pinch roller 5; Last roll extrusion wheels in the forming unit comprise the axis of rolling 4, spill pinch roller 5, edge of a wing squeegee roller 6 and directive wheel 7; Spill pinch roller 5 is installed in the axis of rolling 4 middle parts, and edge of a wing squeegee roller 6 is installed in the both sides of the axis of rolling 4, and directive wheel 7 is installed on the bracing frame 1 and is corresponding with edge of a wing squeegee roller 6; The two ends of the last axis of rolling 4 are movably connected on the bracing frame 1; Following roll extrusion wheels in the prepressing units comprise the axis of rolling 8 and convex pinch roller 9 down, and convex pinch roller 9 is installed in down the axis of rolling 8 middle parts; The two ends of the following axis of rolling 8 are movably connected on the bracing frame 1.The axis of rolling 4 and the following axis of rolling 8 on the upper and lower correspondence of the many rows of installation vertically arranged side by side on the bracing frame 1.
The same end that the following axis of rolling 8 in the prepressing units stretches out bracing frame 1 is provided with first moving runner 10 and second moving runner 11, first moving runner 10 and turbine 3 engagements, the last axis of rolling 4 stretches out bracing frame 1 end the 3rd moving runner 12, the three moving runners 12 and 11 engagements of second moving runner is installed; The two ends that the following axis of rolling 8 in the forming unit stretches out bracing frame 1 respectively are provided with first moving runner 10 and second moving runner 11, first moving runner 10 and turbine 3 engagements, the last axis of rolling 4 stretches out bracing frame 4 ends the 3rd moving runner 12, the three moving runners 12 and 11 engagements of second moving runner is installed.
Spill pinch roller 5 in the prepressing units is hourglass shape, and the diameter at two ends is greater than the diameter of mid point, and the axial length of spill pinch roller 5 dwindles gradually from prepressing units import to outlet; Two cylinders that spill pinch roller 5 in the forming unit links to each other for the axle center.Convex pinch roller 9 in the prepressing units is the spindle shape, and the diameter of convex pinch roller 9 axial centres is greater than the diameter at two ends, and the axial diameter of convex pinch roller 9 dwindles gradually from prepressing units import to outlet, and mid diameter increases gradually; Convex pinch roller 9 in the forming unit is a slice of cylinder.Down convex pinch roller 9 shapes on axis of rolling 8 are all relative with spill pinch roller 5 shapes on its last axis of rolling 4 arranged side by side for each, thereby with the nose groove extrusion molding of Copper water stop.Length at the convex pinch roller 9 in forming unit exit equals the length of two edge of a wing squeegee rollers, 6 awls at the end, and its effect is that Copper water stop is done last typing extruding.Gap between spill pinch roller 5 and the convex pinch roller 9 is 1~3mm.Spacing between the every pair of spill pinch roller 5 is 30~50cm.
Edge of a wing squeegee roller 6 is near 1 liang of inboard of bracing frame, the same axis of rolling 4 of going up is provided with two tapered and relative edge of a wing squeegee rollers 6 in awl bottom surface, the relative distance of squeegee roller 6 awls in the edge of a wing at the end is identical, and the tapering of edge of a wing squeegee roller 6 dwindles gradually from moulding unit inlet to outlet.Following conical surface correspondence at edge of a wing squeegee roller 6 goes out to be provided with directive wheel 7, directive wheel 7 is installed on two inner side edges of bracing frame 1 by bolt, the axle center of directive wheel 7 is vertical mutually with the axle center of edge of a wing squeegee roller 6, directive wheel 7 is conical surface shape with edge of a wing squeegee roller 6 corresponding faces, and the tapering of directive wheel 7 and edge of a wing squeegee roller 6 dwindles gradually from moulding unit inlet to outlet.
On bracing frame 1, lubricating arrangement is installed, comprise oil guide pipe 13 and atomizer 14, oil guide pipe 13 is positioned at bracing frame 1 both sides, and atomizer 14 is connected with oil guide pipe 13, and first moving runner 10 all is equipped with atomizer 14 with turbine 3 contact positions, second moving runner 11 and the 3rd moving runner 12 contact positions.Lubricating arrangement has been saved the operation of personnel operation, and atomizer 14 can spray lubricating oil uniformly, and oil spout is respond well and do not waste oil mass between the gear.
During the operation of this device, open motor, motor drives drive link 2 through decelerator and sprocket wheel, after drive link 2 rotates, simultaneously, first moving runner 10 under turbine 3 on the drive link 2 drives on the axis of rolling 8 and second moving runner 11 rotate, second moving runner 11 drives the 3rd moving runner of going up on the axis of rolling 4 12 and rotates, and then go up the axis of rolling 4 and rotate, the last axis of rolling 4, recessed squeegee roller 5 above the rotation of the following axis of rolling 8 drives and edge of a wing squeegee roller 6 also begin to rotate, copper sheet is put into from bracing frame 1 import, copper sheet is at first extruded tongue to dark in the axis from shallow with convex pinch roller 9 by the spill pinch roller 5 of prepressing units, space between spill pinch roller 5 and the convex pinch roller 9 is about 2mm, spacing between every row axis of rolling is about 40cm, finalize the design from the middle tongue flanging of copper sheet that prepressing units is come out, enter the forming unit extruding again, both sides were by edge of a wing squeegee roller 6 and directive wheel 7 clampings extruding after copper sheet entered forming unit, form one and upwards be folded to angle, in forming unit extrusion process, it is rectangular state that tongue in the middle of the copper sheet is squeezed into the cross section gradually, the edge of a wing angle on both sides becomes 90 degree right angles gradually, copper sheet is finally finalized the design in extruding to the forming unit exit, the neoprene rod fits inside from the steel pipe feed end then, come out to embed in the Copper water stop groove from discharge end, Copper water stop after the moulding is outwards motion always, steel pipe 15 is transported to rubber bar in the tongue of Copper water stop always, has saved the personnel of special filling rubber bar.
Should be noted that at last: above embodiment is only in order to illustrate that technical scheme of the present invention is not intended to limit, although the present invention is had been described in detail with reference to the foregoing description, those of ordinary skill in the field are to be understood that: still can make amendment or be equal to replacement the specific embodiment of the present invention, and do not break away from any modification of spirit and scope of the invention or be equal to replacement, it all should be encompassed in the middle of the claim scope of the present invention.