CN105149349B - A kind of water heater colored steel shell roller mill - Google Patents
A kind of water heater colored steel shell roller mill Download PDFInfo
- Publication number
- CN105149349B CN105149349B CN201510620472.1A CN201510620472A CN105149349B CN 105149349 B CN105149349 B CN 105149349B CN 201510620472 A CN201510620472 A CN 201510620472A CN 105149349 B CN105149349 B CN 105149349B
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- draw
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- traction
- movable stand
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 20
- 239000010959 steel Substances 0.000 title claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000001514 detection method Methods 0.000 claims abstract description 9
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 238000005259 measurement Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Metal Rolling (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a kind of water heater colored steel shell roller mill, including a base for being provided with guide rail, be respectively equipped with base front and rear sides one can along guide rail transverse shifting movable stand, be fixedly connected with above the movable stand one be used for support simultaneously fixed traction device, the supporting and mounting bracket of die body shaped device and transmission device, the transmission device is connected with die body shaped device and draw-gear through chain drive, die body shaped device coordinates the rolling and forming for completing sheet material with draw-gear, also include one is used to detect that sheet material quantity prevents double plates and many plates from entering the intelligent detection device of draw-gear and die body shaped device located at movable stand one end.The present invention can detect that sheet material enters situation, safe, and mould can be adjusted effectively, adapt to sheet material scope extensively, plate forming effect is good, easy to adjust, stable drive, efficiency high.
Description
Technical field
The present invention relates to roller mill technical field, more particularly to a kind of water heater colored steel shell roller mill.
Background technology
Energy-saving and emission-reduction are the developing direction that country advocates, and the product with less energy-output ratio will be the one of future development
Individual direction, and water heater is preferable as the production development impetus of low energy consumption, water heater just refers to by the various principles of chemistry, one
Cold water temperature rise is become a kind of device of hot water in fixing time, be used as a kind of family's durable goods, service life one
As more than 5 to 6 years, because it is safety-related with people, care degree very high a kind of family life articles for use when being consumer's purchase.
Wherein, outer cover of water heater is as the important component of water heater, and rolling and forming is particularly important in its process, in roller
Roll into during type often that many plates while enter roller mill, cause the damage of roller mill, and mould regulation model caused by carelessness
Sheet material involved by being with limit, distraction procedure is relatively simple, and larger phenomenon is fluctuated in transmission process effectively to be solved,
The processing of outer cover of water heater is often restricted.
The content of the invention
To solve above-mentioned problem, the present invention, which provides one kind, can detect that sheet material enters situation, safe, mould
It can effectively adjust, adapt to sheet material scope extensively, plate forming effect is good, easy to adjust, stable drive, the water heater colored steel of efficiency high
Shell roller mill.
The present invention solve the technical scheme that uses of above-mentioned technical problem for：A kind of water heater colored steel shell roller mill, bag
Include one be provided with guide rail base, be respectively equipped with base front and rear sides one can along guide rail transverse shifting movable stand, the movement
Be fixedly connected with above frame one be used for support simultaneously fixed traction device, die body shaped device and transmission device supporting and mounting bracket,
The transmission device is connected with die body shaped device and draw-gear through chain drive, and die body shaped device coordinates with draw-gear
The rolling and forming of sheet material is completed, in addition to one is used to detect that sheet material quantity prevents double plates and many plates enter from leading located at movable stand one end
The intelligent detection device of leading-in device and die body shaped device.
Above-mentioned water heater colored steel shell roller mill, the movable stand bottom is provided with the sliding block being slidably matched with guide rail,
Movable stand top is provided with the screw being threadedly coupled with the draw-gear in supporting and mounting bracket.
Above-mentioned water heater colored steel shell roller mill, supporting and mounting bracket includes front and rear symmetrically arranged polylith identical and used
In fixed conveyor device and the riser of die body shaped device, left between two adjacent risers of the left and right for being oriented to traction dress
The gap put, is fixedly connected with the connection for connecting two risers and fixed traction device above two adjacent risers of left and right
Plate, is provided with the upper plate for being used for connecting front and rear riser above rear and front end portion riser.
Above-mentioned water heater colored steel shell roller mill, the draw-gear is located between adjacent two riser in left and right and with connecting
Fishplate bar is fixed.
Above-mentioned water heater colored steel shell roller mill, the draw-gear includes what riser adjacent with left and right was slidably matched
And the adjustable upper traction body being fixedly connected with connecting plate and the adjustable lower traction body being fixedly connected with movable stand, adjustable upper traction body
Identical with adjustable lower traction body structure, the adjustable upper traction body coordinates with adjustable lower traction body completes traction.
Above-mentioned water heater colored steel shell roller mill, the upper traction body includes a fixed mount, and fixed mount is provided with biography
Moving axis, described power transmission shaft one end is provided with the sprocket wheel for providing power for upper traction body with transmission device chain interoperation, and power transmission shaft is another
End is provided with traction wheel, in addition to a bottom is connected with fixed mount, and top is connected to regulation traction wheel height with suitable with connecting plate
The spiral regulating device of different-thickness sheet material is answered, spiral regulating device is the screw pair that screw rod coordinates with nut.
Above-mentioned water heater colored steel shell roller mill, die body shaped device includes the main mould being mounted on power transmission shaft
Wheel and installation are fixedly connected on the auxiliary mould wheel apparatus on riser, and main mould wheel coordinates with auxiliary mould wheel apparatus completes plate forming.
Above-mentioned water heater colored steel shell roller mill, the auxiliary mould wheel apparatus includes two auxiliary being used in conjunction with each other
Mould wheel, the auxiliary mould wheel is installed on riser through support frame, and being provided with support frame is used to adjust auxiliary mould wheel and main mould wheel
The adjusting rod of spacing.
Above-mentioned water heater colored steel shell roller mill, the transmission device includes being respectively used to connection on riser
The upper tightener sprocket of sprocket wheel on upper and lower traction body and lower tightener sprocket, are respectively equipped with middle riser and are connected with decelerator
The head sprocket that power is provided for both sides draw-gear, the upper tightener sprocket, lower tightener sprocket, sprocket wheel and head sprocket are through chain
Connection.
Above-mentioned water heater colored steel shell roller mill, intelligent detection device include one detection sheet metal thickness sensor and
The processing unit being connected with sensor, the processing unit includes reception sensor and sends the receiver of sheet metal thickness signal, place
Manage the central processing unit of receiver information and the information that central processing unit is handled be sent to the feedback information device of previous procedure,
Connected between receiver, central processing unit and feedback information device for signal.
The beneficial effect that present invention solution technical problem is brought is：Entered using intelligent detection device as sheet material and led
The detector of leading-in device, can effectively prevent many sheet materials from entering, it is ensured that the reliable operating of machine, improve its security, bottom
Sliding block on guide rail and movable stand on seat coordinates realization to be slidably connected, and can effectively be directed to the sheet fabrication of different in width, traction
Device and die body shaped device, which coordinate, completes rolling and forming, and plate forming effect is good, and draw-gear provided with adjusting means and
It is adjusted between adjustable mold using adjusting rod, regulation is more facilitated, be suitable for the sheet material of multi-thickness, increase adaptation
Scope, using chain gear transmission as transmission device, makes its stable drive, efficiency high.
Brief description of the drawings
Fig. 1 is base mechanism schematic diagram；
Fig. 2 is movable stand structural representation；
Fig. 3 is fixed traction device, die body shaped device and transmission device and supporting and mounting bracket assembling front view；
Fig. 4 is fixed traction device, die body shaped device and transmission device and supporting and mounting bracket assembling left view；
Fig. 5 is fixed traction device, die body shaped device and transmission device and supporting and mounting bracket assembling plan view；
Fig. 6 is adjustable upper traction body front view；
Fig. 7 is adjustable upper traction body left view；
Fig. 8 is auxiliary mould wheel apparatus structural representation.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment is described in further details to the present invention.
As shown in Fig. 1,2,3,4,5,6,7,8, a kind of water heater colored steel shell roller mill, including one provided with guide rail 2
Base 1, guide rail 2 is arranged on base 1 through screw, and screw is that present on common market, will herein be described in detail, before and after base 1
Both sides be respectively equipped with one can along the transverse shifting of guide rail 2 movable stand 11, for increase the range of work, the bottom of movable stand 11 be provided with
The sliding block 13 that guide rail 2 is slidably matched, sliding block 13 is fixed on the bottom of movable stand 11 through screw, to have movable stand 11 and draw-gear
Effect connection, the top of movable stand 11 is provided with the screw 12 that is threadedly coupled with the draw-gear in supporting and mounting bracket, for make draw-gear,
Die body shaped device and transmission device obtain effective fixed with supporting, and being fixedly connected with one in the top of movable stand 11 is used to support
And the supporting and mounting bracket of fixed traction device, die body shaped device and transmission device, prior art is fixedly connected as, is this area
Known to technical staff, be fixedly connected can using screw, bolt or in addition be fixedly connected with mode, supporting and mounting bracket
It is used for the riser 3 of fixed conveyor device and die body shaped device including front and rear symmetrically arranged polylith identical, front and rear riser 3 is total to
Two rows, often row is polylith, the gap for being oriented to draw-gear is left between two adjacent risers 3 of every row or so, in left and right
The adjacent top of two riser 3 is fixedly connected with the connecting plate 4 for connecting two risers 3 and fixed traction device, and draw-gear is set
Fixed between adjacent two riser 3 in left and right and with connecting plate 4, for increase connectivity, it is ensured that the riser 3 of front two rows forms whole
Body, in rear and front end portion, the top of riser 3 is provided with the upper plate 5 for being used for connecting front and rear riser, and draw-gear includes adjacent with left and right
Adjustable upper traction body that is that riser 3 is slidably matched and being fixedly connected with connecting plate 4 and be fixedly connected with movable stand 11 it is adjustable under
Traction body, adjustable upper traction body includes a fixed mount 17 for being used to fix miscellaneous part, and power transmission shaft 21 is provided with fixed mount 17
For providing power for traction wheel 22, the one end of power transmission shaft 21 is provided with to provide for adjustable upper traction body with transmission device chain interoperation and moved
The sprocket wheel 18 of power, the other end of power transmission shaft 21 is provided with traction wheel 22, to make draw-gear can adapt to the sheet material of multi-thickness, also sets
There is a bottom to be connected with fixed mount 17, top is connected to the regulation height of traction wheel 22 to adapt to different-thickness plate with connecting plate 4
The spiral regulating device of material, spiral regulating device is the screw pair that screw rod 19 coordinates with nut 20, by adjusting adjusting means, is made
Different spacing are produced between adjustable upper traction body and adjustable lower traction body, to draw the sheet material of different-thickness, adjustable upper traction
Body is identical with adjustable lower traction body structure, and adjustable upper traction body coordinates with adjustable lower traction body completes traction.Die body shaped device
The auxiliary mould wheel apparatus 7 on riser 3, main mould are fixedly connected on including the main mould wheel 6 being mounted on power transmission shaft 21 and installation
Wheel 6 coordinates with auxiliary mould wheel apparatus 7 completes plate forming, and the auxiliary mould wheel apparatus 7 includes two auxiliary being used in conjunction with each other
Mould wheel 14, the auxiliary mould wheel 14 is installed on riser 3 through support frame 15, and being provided with support frame 15 is used to adjust auxiliary mould wheel
14 with the adjusting rod 16 of the spacing of main mould wheel 6.By adjusting adjusting rod 16, main mould wheel 6 is set to produce different spacing from auxiliary mould wheel 14,
To adapt to the sheet material of different-thickness, transmission device includes being respectively used on riser 3 and connects the sprocket wheel on upper and lower traction body
Upper tightener sprocket 8 and lower tightener sprocket 9, being carried for both sides draw-gear of being connected with decelerator is respectively equipped with middle riser
For the head sprocket 10 of power, the upper tightener sprocket 8, lower tightener sprocket 9, sprocket wheel 18 and head sprocket 19 are connected through chain, die body
Shaped device coordinates the rolling and forming for completing sheet material with draw-gear, to prevent multi-quantity sheet material from entering, causes the damage of machine,
Also include one is used to detect that sheet material quantity prevents that double plates and many plates from entering draw-gear and die body is molded located at the one end of movable stand 11
The intelligent detection device of device, the processing that intelligent detection device includes the sensor of a detection sheet metal thickness and is connected with sensor
Unit, the processing unit includes reception sensor and sends the receiver of sheet metal thickness signal, handles the center of receiver information
Processor and the feedback information device that the information that central processing unit is handled is sent to previous procedure, receiver, central processing unit
And between feedback information device for signal connect.
Although above-mentioned the embodiment of the present invention is described with reference to accompanying drawing, not to present invention protection model
The limitation enclosed, one of ordinary skill in the art should be understood that on the basis of technical scheme those skilled in the art are not
Need to pay various modifications or deform still within protection scope of the present invention that creative work can make.
Claims (4)
1. a kind of water heater colored steel shell roller mill, it is characterised in that：Including a base for being provided with guide rail, two before and after base
Side be respectively equipped with one can along guide rail transverse shifting movable stand, being fixedly connected with one above the movable stand is used to support and fixed
The supporting and mounting bracket of draw-gear, die body shaped device and transmission device, the transmission device and die body shaped device and traction
Device is connected through chain drive, and die body shaped device coordinates the rolling and forming for completing sheet material with draw-gear, in addition to one is located at
Movable stand one end is used to detect that sheet material quantity prevents double plates and many plates from entering the Intelligent Measurement of draw-gear and die body shaped device
Device；Supporting and mounting bracket, which includes front and rear symmetrically arranged polylith identical, is used for the vertical of fixed conveyor device and die body shaped device
The gap for being oriented to draw-gear is left between plate, two adjacent risers of the left and right, above two adjacent risers of left and right
The connecting plate for connecting two risers and fixed traction device is fixedly connected with, being provided with above rear and front end portion riser is used to connect
Connect the upper plate of front and rear riser；The draw-gear is located between adjacent two riser in left and right and fixed with connecting plate；The traction
Device includes adjustable upper traction body that is that riser adjacent with left and right is slidably matched and being fixedly connected with connecting plate and solid with movable stand
Surely the adjustable lower traction body connected, adjustable upper traction body is identical with adjustable lower traction body structure, the adjustable upper traction body with can
Adjust lower traction body to coordinate and complete traction；The adjustable upper traction body includes a fixed mount, and fixed mount is provided with power transmission shaft, the biography
Moving axis one end is provided with the sprocket wheel for providing power for adjustable upper traction body with transmission device chain interoperation, and the power transmission shaft other end is provided with and led
Running wheel, in addition to a bottom are connected with fixed mount, and top is connected to regulation traction wheel height to adapt to different thickness from connecting plate
The spiral regulating device of sheet material is spent, spiral regulating device is the screw pair that screw rod coordinates with nut；Die body shaped device includes peace
Fill the main mould wheel being fixed on power transmission shaft and the auxiliary mould wheel apparatus being fixedly connected on riser is installed, main mould wheel and auxiliary mould wheel
Device, which coordinates, completes plate forming；The auxiliary mould wheel apparatus includes the two auxiliary mould wheels being used in conjunction with each other, the auxiliary mould
Wheel is installed on riser through support frame, and being provided with support frame is used to adjust auxiliary mould wheel and the adjusting rod of main mould wheel spacing.
2. water heater colored steel shell roller mill according to claim 1, it is characterised in that：The movable stand bottom is provided with
The sliding block being slidably matched with guide rail, movable stand top is provided with the screw being threadedly coupled with the draw-gear in supporting and mounting bracket.
3. water heater colored steel shell roller mill according to claim 1, it is characterised in that：The transmission device includes setting
The upper tightener sprocket and lower tightener sprocket of the sprocket wheel on adjustable upper and lower traction body are connected in being respectively used on riser, in centre
Be respectively equipped with the head sprocket that power is provided for both sides draw-gear being connected with decelerator on riser, the upper tightener sprocket, under
Tightener sprocket, sprocket wheel and head sprocket are connected through chain.
4. water heater colored steel shell roller mill according to claim 3, it is characterised in that：Intelligent detection device includes one
The processing unit for detecting the sensor of sheet metal thickness and being connected with sensor, the processing unit includes reception sensor and sends plate
The receiver of material thickness signal, the central processing unit for handling receiver information and before the information that central processing unit is handled is sent to
The feedback information device of one procedure, is connected between receiver, central processing unit and feedback information device for signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510620472.1A CN105149349B (en) | 2015-09-26 | 2015-09-26 | A kind of water heater colored steel shell roller mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510620472.1A CN105149349B (en) | 2015-09-26 | 2015-09-26 | A kind of water heater colored steel shell roller mill |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105149349A CN105149349A (en) | 2015-12-16 |
| CN105149349B true CN105149349B (en) | 2017-08-29 |
Family
ID=54790553
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510620472.1A Active CN105149349B (en) | 2015-09-26 | 2015-09-26 | A kind of water heater colored steel shell roller mill |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105149349B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7243519B1 (en) * | 2005-03-23 | 2007-07-17 | Sen-Jung Chuang | Roll-forming machine |
| CN201565781U (en) * | 2009-12-18 | 2010-09-01 | 江南水利水电工程公司 | Copper seal continuous molding device |
| CN202174138U (en) * | 2011-06-15 | 2012-03-28 | 安徽呈合科技有限责任公司 | Variable plate width varying structure for thin aluminum sheet cold-roll forming machine |
| CN202683672U (en) * | 2012-06-21 | 2013-01-23 | 上海汽车集团股份有限公司 | Feeding detection system for sheet metal stamping line |
| CN204953527U (en) * | 2015-09-26 | 2016-01-13 | 青岛科创智能装备有限公司 | Water heater colored steel roller for shell |
-
2015
- 2015-09-26 CN CN201510620472.1A patent/CN105149349B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7243519B1 (en) * | 2005-03-23 | 2007-07-17 | Sen-Jung Chuang | Roll-forming machine |
| CN201565781U (en) * | 2009-12-18 | 2010-09-01 | 江南水利水电工程公司 | Copper seal continuous molding device |
| CN202174138U (en) * | 2011-06-15 | 2012-03-28 | 安徽呈合科技有限责任公司 | Variable plate width varying structure for thin aluminum sheet cold-roll forming machine |
| CN202683672U (en) * | 2012-06-21 | 2013-01-23 | 上海汽车集团股份有限公司 | Feeding detection system for sheet metal stamping line |
| CN204953527U (en) * | 2015-09-26 | 2016-01-13 | 青岛科创智能装备有限公司 | Water heater colored steel roller for shell |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105149349A (en) | 2015-12-16 |
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| C06 | Publication | ||
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200630 Address after: 518000 607, building 49, No. 3, Yunfeng Road, Queshan, Gaofeng community, Dalang street, Longhua District, Shenzhen City, Guangdong Province Patentee after: Zhang Junjie Address before: 266300 No. 1 eco Avenue, industrial new district, Qingdao, Shandong, Jiaozhou Patentee before: QINGDAO KECHUANG INTELLIGENT EQUIPMENT Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201010 Address after: 239000 Fengxiang Avenue North, Fucheng Economic Development Zone, Fengyang County, Chuzhou City, Anhui Province Patentee after: Anhui kaheng Electric Appliance Co., Ltd Address before: 518000 607, building 49, No. 3, Yunfeng Road, Queshan, Gaofeng community, Dalang street, Longhua District, Shenzhen City, Guangdong Province Patentee before: Zhang Junjie |
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| TR01 | Transfer of patent right |