CN201562392U - Checking device for machine tool electric skill training - Google Patents

Checking device for machine tool electric skill training Download PDF

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Publication number
CN201562392U
CN201562392U CN2009202718586U CN200920271858U CN201562392U CN 201562392 U CN201562392 U CN 201562392U CN 2009202718586 U CN2009202718586 U CN 2009202718586U CN 200920271858 U CN200920271858 U CN 200920271858U CN 201562392 U CN201562392 U CN 201562392U
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China
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fault
module
circuit control
control module
display screen
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Expired - Fee Related
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CN2009202718586U
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Chinese (zh)
Inventor
蔡军雷
赵超
张磊
杨科
蒋海忠
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蒋海忠
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Abstract

The utility model relates to a checking device for machine tool electric skill training, which comprises a touching display screen, a PLC, a fault arranging module, a circuit control module, an interactive working station, a motor test station and a checking system module, wherein The touching display screen and the PLC are connected to transmit order information mutually; the output end of the PLC is connected with the fault arranging module; the fault arranging module is electrically connected with the circuit control module; and the circuit control module is connected with the motor test station to control the work of the motor test station. The utility model also provides the checking system module which comprises checking time and fault information. In a fault elimination process, the information of the checking time, fault arrangement, fault elimination and the like can be recorded. By the operation of the touching display screen, an operator can realize the fault arrangement and the fault elimination for the circuit control module, so the fault arrangement and the fault elimination of a machine tool circuit is more flexible; the operator can visibly view the processes of circuit faults and fault elimination, which is convenient for the operator to train and check.

Description

A kind of Machine Tools Electric technical ability real training checking device
Technical field
The utility model relates to a kind of Machine Tools Electric technical ability real training checking device, particularly relates to a kind of lathe troubleshooting checking device.
Background technology
At present, lathe troubleshooting checking device has three kinds of forms substantially: car load actual training device, break line type simulated machine tool actual training device, switching regulator simulated machine tool actual training device.
The car load actual training device utilizes complete lathe to carry out the troubleshooting examination.Utilize the car load actual training device to examine, need not research and development teaching assistant teaching aid, the training site is flexible, but this method makes theory teaching disconnect mutually with field research, and fault is provided with inconvenience, and training effect is not good, imparts knowledge to students simultaneously to be difficult to guarantee with car yet.The method is not adopted by domestic and international vocational education training organization basically.
Break line type simulated machine tool actual training device adopts the method for cutting off certain section circuit to carry out the troubleshooting examination on simulated machine tool.Utilize break line type simulated machine tool actual training device to examine, real training is effective, but the setting of fault very easily damages components and parts, and the service efficiency of lathe is low, and real training efficient is not high.
Switching regulator simulated machine tool actual training device adds switch on circuit, utilize the closed and disconnected of switch to carry out the troubleshooting examination.So this method is established convenient, and the lathe utilization rate is higher, has limitation but establish event, poor effect, and not directly perceived to the display effect of establishing event and troubleshooting.
The utility model content
Technical problem to be solved in the utility model provides a kind of new lathe troubleshooting checking device, overcome and establish so limitation is big, the problem of poor effect, make that establishing of Machine Tool Circuit is former, troubleshooting is flexible more and be convenient to management, more intuitively display circuit fault and troubleshooting process are convenient to user's training and examination.
The technical scheme that the utility model solves the problems of the technologies described above is as follows: a kind of Machine Tools Electric technical ability real training checking device, comprise touch display screen, PLC (Programmable Controller, Programmable Logic Controller), fault is provided with module, circuit control module, motor experiment platform, touch display screen is connected with PLC PORT COM RS232 by data line, the output terminal of PLC is provided with module with fault and is electrically connected, fault is provided with module and is electrically connected with the circuit control module, and the circuit control module is electrically connected with the motor experiment platform.
The beneficial effects of the utility model are: utilize touch display screen to make demonstration and operation directly perceived more and convenient as human-computer interaction interface; can further improve operating personnel's efficient; also saved the learning time of operating personnel to the new equipment method of operating; only just can establish event, troubleshooting operation to malfunctioning module by instruction; avoid manual method to carry out circuit broken string or utilize the manual control switch to carry out the trouble of circuit broken string; greatly reduce the workload of establishing event, troubleshooting; protect the circuit elements device to avoid damaging, improved examination efficient.
On the basis of technique scheme, the utility model can also be done following improvement.
Further, described malfunctioning module is made up of relay.
The beneficial effect that adopts above-mentioned further scheme is that relay is installed in the circuit control module, and the instruction that PLC transmits according to human-computer interaction interface drives the open and close of relay, reaches UNICOM and cuts off the effect of certain section circuit in the circuit control module.
Further, also comprise the checking system module, the checking system module comprises examination time, failure message.
Adopt the beneficial effect of above-mentioned further scheme to be, can write down examination person's examination information, be convenient to supervision and management, improved examination efficient examination person.
Further, described motor experiment platform comprises motor and speed relay.
Further, described motor is fixed.
Adopt the beneficial effect of above-mentioned further scheme to be, on guidance panel, can operate motor, motor carries out corresponding action, by human-computer interaction interface to establishing of carrying out of circuit control module so, in the variation of the run action of the troubleshooting operation motor that can directly be reflected in, according to state of motor, infer the trouble spot of circuit control module, re-use measurement means and confirm the trouble spot, to carry out the troubleshooting operation, save failure detection time.
Description of drawings
Fig. 1 is the utility model device connection layout;
Fig. 2 is the utility model interworking control system figure;
Fig. 3 is the utility model T68 type horizontal boring machine circuit control module figure.
In the accompanying drawing, the list of parts of each label representative is as follows:
101, touch display screen, 102, PLC, 103, fault is provided with module, 104, the circuit control module, 105, the motor experiment platform, 203, relay, 204, Switching Power Supply, 205, data communication line
Embodiment
Be example now, in conjunction with the accompanying drawings principle of the present utility model and feature be described that institute gives an actual example and only is used to explain the utility model, is not to be used to limit scope of the present utility model with the electric technical ability real training intelligence of T68 type horizontal boring machine troubleshooting checking device.
The electric technical ability real training intelligence of T68 type horizontal boring machine troubleshooting checking device, comprise that touch display screen, PLC, fault are provided with module, circuit control module, motor experiment platform, touching display screen is connected with PLC PORT COM RS232 by data line, the output terminal of PLC is provided with module with fault and is electrically connected, fault is provided with module and is electrically connected with the circuit control module, and the circuit control module is electrically connected with the motor experiment platform.Touch display screen, PLC, fault are provided with module, the circuit control module is installed in the cabinet, and guidance panel is left on the cabinet surface, utilizes guidance panel, and the operator can carry out corresponding action by circuit control module control motor.
Be illustrated in figure 1 as the utility model device connection layout.The operator operates by touch display screen 101, touch display screen 101 is connected with PLC102 and the mutual command information that transmits, the PLC102 output terminal connects fault module 103 is set, fault is provided with module 103 and is electrically connected with circuit control module 104, and circuit control module 104 connects and control the work of motor experiment platform 105.
If so the time, so the operator sends by 101 pairs of circuit control modules 104 of touch display screen and establishes instruction, touch display screen 101 will be established so PLC102 is issued in instruction, the program of PLC102 by setting in advance, to establish so instruction sends to fault module 103 will be set, simultaneously the failure message that is provided with is sent to touch display screen 101, fault is provided with module 103 according to establishing so the event operation is established in instruction on circuit control module 104 that PLC102 sends, circuit control module 104 produces faults, and the fault of circuit control module 104 directly is reflected in the change of duty of motor experiment platform 105.
During troubleshooting, the operator sends the troubleshooting instruction by 101 pairs of circuit control modules 104 of touch display screen, touch display screen 101 is issued PLC102 with the troubleshooting instruction, the program of PLC102 by setting in advance, the troubleshooting instruction is sent to fault module 103 is set, simultaneously the failure message of getting rid of is sent to touch display screen 101, fault is provided with module 103 and carries out the troubleshooting operation according to the troubleshooting instruction that PLC102 sends on circuit control module 104, circuit control module 104 is fixed a breakdown, and motor experiment platform 105 transfers operate as normal to.
Be illustrated in figure 2 as the utility model interworking control system figure.This control system is made up of touch display screen 101, PLC102, relay 203, Switching Power Supply 204, Switching Power Supply 204 is to touch display screen 101 and PLC102 power supply, carry out exchanges data through COM port by data communication line 205 between touch display screen 101, the PLC102,30 relays 203 have been formed fault 30 circuit part J0-J29 that can investigate that 103,30 relays 203 of module are connected on circuit control module 104 respectively have been set.
Be illustrated in figure 3 as the utility model T68 type horizontal boring machine circuit control module figure.As shown in the figure, 30 relays 203 are connected on 30 circuit part J0-J29 that can investigate of this circuit control module respectively.
Be set to example with the J1 point failure.The operator is provided with the J1 point failure by touch display screen 101, touch display screen 101 is transferred to PLC102 to fault-signal, processing through PLC102, the relay 203 that driving links to each other with the Y0 output port of PLC102, be connected on the J1 point of circuit control module 104 because of relay 203, the relay normally closed interlock that PLC102 drives the J1 position of Y0 output terminal disconnects, and makes the J1 position produce fault.After fault appears in the J1 point, the tester is by the observation to motor experiment platform 105 duties, and to analysis and the measurement of circuit control module figure Fig. 2, judge the J1 point failure, carry out corresponding troubleshooting operation by man-machine boundary 101 faces then, remove the J1 point failure, touch display screen 101 sends to PLC102 with ring off signal, processing through PLC102, the relay that driving links to each other with the Y0 output port of PLC102, the relay recovery connection status that J1 is ordered, thus the fault of J1 position removed.
The utility model also provides the checking system module, comprises examination time, failure message, in the troubleshooting operating process, can write down the examination time, establish information such as event, troubleshooting operation.
The above only is preferred embodiment of the present utility model, and is in order to restriction the utility model, not all within spirit of the present utility model and principle, any modification of being done, is equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.

Claims (5)

1. Machine Tools Electric technical ability real training checking device, it is characterized in that: comprise that touch display screen, PLC, fault are provided with module, circuit control module, motor experiment platform, described touch display screen is connected with described PLC PORT COM RS232 by data line, the output terminal of described PLC is provided with module with described fault and is electrically connected, described fault is provided with module and is electrically connected with described circuit control module, and described circuit control module is electrically connected with described motor experiment platform.
2. Machine Tools Electric technical ability real training checking device according to claim 1, it is characterized in that: described fault is provided with module and is made up of relay.
3. Machine Tools Electric technical ability real training checking device according to claim 2 is characterized in that: also comprise the checking system module, described checking system module comprises examination time, failure message.
4. Machine Tools Electric technical ability real training checking device according to claim 3, it is characterized in that: described motor experiment platform comprises motor and speed relay.
5. Machine Tools Electric technical ability real training checking device according to claim 4, it is characterized in that: described motor is fixed.
CN2009202718586U 2009-11-19 2009-11-19 Checking device for machine tool electric skill training Expired - Fee Related CN201562392U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009202718586U CN201562392U (en) 2009-11-19 2009-11-19 Checking device for machine tool electric skill training

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009202718586U CN201562392U (en) 2009-11-19 2009-11-19 Checking device for machine tool electric skill training

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CN201562392U true CN201562392U (en) 2010-08-25

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102117564A (en) * 2011-02-23 2011-07-06 广州市铭珠电控设备科技有限公司 Vehicle failure intelligent setting, practical training and check-out system and realization method thereof
CN102237008A (en) * 2011-07-21 2011-11-09 山西汾西煤化高级技工学校 Comprehensive training and testing device based on coal mining machine and elevator
CN103400531A (en) * 2013-07-03 2013-11-20 上海工程技术大学 Teaching system for machine tool troubleshooting
CN103680236A (en) * 2013-12-29 2014-03-26 广州亚普机电设备科技有限公司 Electrical circuit fault-setting checking system and method
CN104966457A (en) * 2015-07-02 2015-10-07 柳州铁道职业技术学院 MCGS interface based maintenance electrician intelligent training and examination system
CN105355121A (en) * 2015-10-28 2016-02-24 苏州市远极智能科技有限公司 Intelligent wire-breaking module and wire-breaking practical training detection system
CN106530886A (en) * 2016-12-29 2017-03-22 武汉华育诺为信息技术有限公司 Training equipment remote fault setting assessment system and method
CN106683516A (en) * 2017-01-19 2017-05-17 张旻 Practical training examination integrated system for electrical circuit faults of machine tools
CN108036959A (en) * 2017-12-20 2018-05-15 马鞍山市恒永利机械科技有限公司 A kind of combined machine planker kinematic system method for testing performance
CN109872596A (en) * 2019-03-30 2019-06-11 孙保海 A kind of real integrated classroom multi-media control system of reason

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102117564A (en) * 2011-02-23 2011-07-06 广州市铭珠电控设备科技有限公司 Vehicle failure intelligent setting, practical training and check-out system and realization method thereof
CN102237008A (en) * 2011-07-21 2011-11-09 山西汾西煤化高级技工学校 Comprehensive training and testing device based on coal mining machine and elevator
CN103400531A (en) * 2013-07-03 2013-11-20 上海工程技术大学 Teaching system for machine tool troubleshooting
CN103400531B (en) * 2013-07-03 2016-04-06 上海工程技术大学 Machine failure investigation tutoring system
CN103680236A (en) * 2013-12-29 2014-03-26 广州亚普机电设备科技有限公司 Electrical circuit fault-setting checking system and method
CN104966457A (en) * 2015-07-02 2015-10-07 柳州铁道职业技术学院 MCGS interface based maintenance electrician intelligent training and examination system
CN105355121A (en) * 2015-10-28 2016-02-24 苏州市远极智能科技有限公司 Intelligent wire-breaking module and wire-breaking practical training detection system
CN106530886A (en) * 2016-12-29 2017-03-22 武汉华育诺为信息技术有限公司 Training equipment remote fault setting assessment system and method
CN106683516A (en) * 2017-01-19 2017-05-17 张旻 Practical training examination integrated system for electrical circuit faults of machine tools
CN108036959A (en) * 2017-12-20 2018-05-15 马鞍山市恒永利机械科技有限公司 A kind of combined machine planker kinematic system method for testing performance
CN108036959B (en) * 2017-12-20 2020-05-08 马鞍山市恒永利机械科技有限公司 Performance test method for carriage motion system of composite machine tool
CN109872596A (en) * 2019-03-30 2019-06-11 孙保海 A kind of real integrated classroom multi-media control system of reason

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100825

Termination date: 20111119