CN201555767U - A Simple Tensile Testing Machine for Thin Metal Samples - Google Patents
A Simple Tensile Testing Machine for Thin Metal Samples Download PDFInfo
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- 238000009864 tensile test Methods 0.000 title claims abstract description 12
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 9
- 239000002184 metal Substances 0.000 title claims abstract description 9
- 238000012360 testing method Methods 0.000 claims abstract description 19
- 238000009434 installation Methods 0.000 claims 3
- 239000007769 metal material Substances 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 11
- 238000004154 testing of material Methods 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
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Abstract
本实用新型涉及对薄形金属材料试样拉伸性能的一种试验装置。一种简易薄形金属试样拉伸试验机,在试验机平台(8)的两端分别设置一块固定板(3)和一块固定台(7),在固定板(3)上开设一螺孔(3a),在螺孔(3a)中旋入螺杆(2),螺杆(2)的外端配置转动手柄(1),螺杆(2)的内端连接一滑块(4);滑块(4)和固定台(7)上相向分别开设梯形槽口(9a),在梯形槽口(9a)内置入两块直角楔块(9b),两楔块(9b)的直角边相向合并,楔块(9b)的斜边与梯形槽口(9a)两侧面相贴;在平台(8)上固定一百分表(5),在平台(8)面上标刻显示长度的标尺(10)。本实用新型结构简单、轻巧、装拆方便、易于操作,能方便达到测量变形度,计算临界变形度的目的,适合用于抗拉强度低的材料,且测试量大,要求测试快的场合使用。
The utility model relates to a test device for tensile properties of thin metal material samples. A simple tensile testing machine for thin metal samples, in which a fixing plate (3) and a fixing table (7) are arranged at both ends of the testing machine platform (8), and a screw hole is opened on the fixing plate (3) (3a), screw the screw rod (2) in the screw hole (3a), the outer end of the screw rod (2) is equipped with a rotating handle (1), and the inner end of the screw rod (2) is connected with a slide block (4); the slide block ( 4) Trapezoidal notches (9a) are provided opposite to each other on the fixed platform (7), and two right-angled wedges (9b) are inserted in the trapezoidal notches (9a), and the right-angled sides of the two wedges (9b) merge toward each other, and the wedges The hypotenuse of block (9b) sticks to both sides of trapezoidal notch (9a); On platform (8), dial gauge (5) is fixed, and scale (10) showing length is marked on platform (8) surface . The utility model is simple in structure, light and handy, convenient to assemble and disassemble, and easy to operate. It can conveniently achieve the purpose of measuring the degree of deformation and calculating the critical degree of deformation. .
Description
(一)技术领域(1) Technical field
本实用新型涉及材料领域的材料试验装置,特别是涉及对薄形金属材料试样拉伸性能的一种试验装置。The utility model relates to a material testing device in the field of materials, in particular to a testing device for tensile properties of thin metal material samples.
(二)背景技术(2) Background technology
金属材料受力超过弹性极限后会发生塑性变形,不但外观和尺寸发生改变,而且材料的内部组织和各种性能(如硬度、电阻率、热导率等)也将发生变化。冷变形程度对再结晶后晶粒的大小有很大的影响,而晶粒大小对材料性能将产生重要的影响。对材料而言得到特别粗大晶粒时的变形度称为临界变形度,一般金属的临界变形度约为2%-10%。在生产实践中往往不希望得到粗大的晶粒,而要求细的晶粒,由于临界变形度的存在要求金属在受力时应当避开临界变形度,以免恶化工件性能,因此要求有专门的设备测量金属材料的临界变形度。临界变形度通常是测一组材料不同的变形度,然后计算再结晶后的单位面积中的晶粒数,得到某一材料的临界变形度。When the metal material is stressed beyond the elastic limit, it will undergo plastic deformation, not only the appearance and size will change, but also the internal structure and various properties (such as hardness, resistivity, thermal conductivity, etc.) of the material will also change. The degree of cold deformation has a great influence on the grain size after recrystallization, and the grain size will have an important impact on the material properties. For materials, the degree of deformation when particularly coarse grains are obtained is called the critical degree of deformation, and the critical degree of deformation of general metals is about 2%-10%. In production practice, it is often not desirable to obtain coarse grains, but fine grains are required. Due to the existence of critical deformation, the metal should avoid the critical deformation when it is stressed, so as not to deteriorate the performance of the workpiece, so special equipment is required. Measure the critical deformation of metallic materials. The critical degree of deformation is usually to measure the different degrees of deformation of a group of materials, and then calculate the number of grains per unit area after recrystallization to obtain the critical degree of deformation of a certain material.
现有技术测量材料的变形度在电子万能材料试验机上进行,虽然能够由此得到比较精确的测试结果,但是在通常的使用中还是存在一定的局限和不足,主要是:①占用场地较大、设备投资昂贵,试验机最便宜的也要10万元以上;②载荷传感器容量过大,对于金属薄板材所需的拉力在200N到1000N左右,需用1000N的传感器即可,而目前测试设备配置的传感器容量为20KN、100KN,过大的传感器容量反而影响测试的精度;③引伸计标距为25mm和50mm,实际用的标距为100mm,如不装引伸计则影响测量的精度,加装引伸计既麻烦又多化钱;④装拆不方便,在试验机上试验很难一次拉到所需的变形度,需多次拆装,才能成功,要将试样从夹头上拆下来,必须先反向运行,卸去载荷,如此这般很费时,影响测试工作效率。In the prior art, the degree of deformation of materials is measured on an electronic universal material testing machine. Although relatively accurate test results can be obtained from this, there are still certain limitations and deficiencies in normal use, mainly: ① Occupies a large space, The equipment investment is expensive, and the cheapest testing machine costs more than 100,000 yuan; ②The capacity of the load sensor is too large. For thin metal sheets, the tensile force required is about 200N to 1000N, and a 1000N sensor is required. The current test equipment configuration The capacity of the sensor is 20KN, 100KN, too large sensor capacity will affect the accuracy of the test; ③The gauge length of the extensometer is 25mm and 50mm, and the actual gauge length is 100mm. If the extensometer is not installed, it will affect the accuracy of the measurement. The extensometer is cumbersome and expensive; ④ It is inconvenient to assemble and disassemble. It is difficult to pull the required degree of deformation in one test on the testing machine. It needs to be disassembled and assembled many times to succeed. It must be run in the reverse direction first to unload the load, which is time-consuming and affects the efficiency of the test.
(三)发明内容(3) Contents of the invention
本实用新型的目的拟克服现有技术电子万能材料试验机的不足,提供一种操作方便,结构简单,成本低廉,实用性强的小型拉伸材料试验机。The purpose of this utility model is to overcome the shortcomings of the electronic universal material testing machine in the prior art, and provide a small tensile material testing machine with convenient operation, simple structure, low cost and strong practicability.
本实用新型的目的是通过以下技术方案来实现的:The purpose of this utility model is achieved through the following technical solutions:
一种简易薄形金属试样拉伸试验机,其特征在于,在试验机平台的两端分别设置一块固定板和一块固定台,在固定板上开设一螺孔,在螺孔(3a)中旋入螺杆,螺杆的外端配置转动手柄,螺杆的内端连接一滑块;A simple tensile testing machine for thin metal samples is characterized in that a fixed plate and a fixed table are respectively arranged at both ends of the testing machine platform, a screw hole is opened on the fixed plate, and a screw hole is provided in the screw hole (3a). Screw in the screw, the outer end of the screw is equipped with a rotating handle, and the inner end of the screw is connected with a slider;
滑块和固定台上相向分别开设一个口部小内侧大的梯形槽口,在梯形槽口内置入两块直角楔块,两楔块的直角边相向合并,楔块的斜边与梯形槽口两侧面相贴;A trapezoidal notch with a small mouth and a large inner side is respectively provided on the slider and the fixed platform, and two right-angled wedges are inserted into the trapezoidal notch. side-to-side
在平台上固定一百分表,百分表的顶针垂直抵住滑块的移动端面,在平台面上,在固定板和固定台之间标刻显示长度的标尺。The dial indicator is fixed on the platform, and the thimble of the dial indicator is vertically against the moving end face of the slide block. On the platform surface, a ruler showing the length is marked between the fixed plate and the fixed platform.
进一步,所述楔块的直角边为锯齿滚花边。Further, the right-angled side of the wedge is a sawtooth knurled edge.
进一步,所述楔块的斜边与平台的中心轴线夹角为30至45度。Further, the angle between the hypotenuse of the wedge and the central axis of the platform is 30 to 45 degrees.
进一步,所述梯形槽外侧开口部宽度为16至26毫米。Further, the width of the outer opening of the trapezoidal groove is 16 to 26 mm.
进一步,所述梯形槽的高度为30至44毫米。Further, the height of the trapezoidal groove is 30 to 44 mm.
进一步,测试平台的长度刻度为150至220毫米。Further, the test platform has a length scale of 150 to 220 mm.
本实用新型专利是一个实用的小型带材拉伸测试装置,达到测量变形度的目的,同时克服在电子万能材料试验机上进行拉伸的不足之处。本实用新型装置结构简单,在楔块与楔块之间放试样,接触面用滚花纹,以增加楔块与试样间的摩擦系数,夹持牢固。滑块之间的最大位移可达至220毫米,恰好满足了一般试样的要求,试样厚度一般小于1mm;所述旋转机构由手柄和螺杆副组成,所述的螺杆副可采用丝杠机构,顺时针或逆时针转动手柄,可带动滑块移动,螺杆长度一般为60至90毫米;在装置平台的底面外缘有刻度尺,从0开始标到150至220毫米,在平台近牵引机构处装有百分表,顶针顶着滑块端面,当滑块移动时,百分表的指针会发生变化,百分表的一圈是1mm,分成100小格,精度是0.01mm,根据百分表的读数,可以判断拉伸的距离(即变形量),试样长度范围为160-200mm。The utility model patent is a practical small strip tensile test device, which can achieve the purpose of measuring the degree of deformation and overcome the shortcomings of stretching on an electronic universal material testing machine. The device of the utility model has a simple structure, and the sample is placed between the wedges, and the contact surface is knurled to increase the friction coefficient between the wedges and the sample, and the clamping is firm. The maximum displacement between sliders can reach 220mm, which just meets the requirements of general samples, and the thickness of samples is generally less than 1mm; the rotating mechanism is composed of a handle and a screw pair, and the screw pair can use a screw mechanism , turning the handle clockwise or counterclockwise can drive the slider to move. The length of the screw is generally 60 to 90 mm; there is a scale on the outer edge of the bottom surface of the device platform, starting from 0 and marking to 150 to 220 mm. The traction mechanism near the platform There is a dial indicator at the center, and the thimble is against the end face of the slider. When the slider moves, the pointer of the dial indicator will change. The circle of the dial indicator is 1mm, divided into 100 small divisions, and the accuracy is 0.01mm. According to the dial indicator The reading of the sub-meter can judge the stretching distance (that is, the amount of deformation), and the length of the sample is in the range of 160-200mm.
当试样被夹持在夹持机构的两楔块的直角边之间,旋转手柄,滑块和固定台之间距离加大,楔梯形槽口两侧斜面的分力提供了楔块两直角面上的正压力,夹紧试样,直角边上锯齿滚花边提高了夹持的摩擦力和夹持牢度,不易脱落和滑出,旋转螺杆,观看试样的变化情况直至断裂的临界位置,确认百分表的数值,然后计算出试样的材料变形度。When the sample is clamped between the right-angled sides of the two wedges of the clamping mechanism, the distance between the rotating handle, the slider and the fixed table increases, and the component force of the inclined surfaces on both sides of the trapezoidal notch of the wedge provides two right-angled sides of the wedge. The positive pressure on the surface clamps the sample, and the serrated knurled edge on the right-angle side improves the clamping friction and clamping fastness, and it is not easy to fall off and slip out. Rotate the screw to watch the change of the sample until the critical position of fracture , confirm the value of the dial indicator, and then calculate the material deformation of the sample.
本装置卸载试样方便,卸载时只需将手柄逆时针转动即可,前后不过1、2秒钟时间,如在材料试验机上进行,卸载是有个过程的,最快也要近1分钟,再则一般测量变形度,需测一组变形度,同一变形度又需要测几个试样,一个变形度需要反复数次,这样本装置的装拆时间优势就明显显现出来了。This device is convenient to unload the sample. When unloading, you only need to turn the handle counterclockwise, and it takes only 1 or 2 seconds. If it is carried out on a material testing machine, there is a process of unloading, and it will take nearly 1 minute at the fastest. Furthermore, for the general measurement of deformation degree, a group of deformation degree needs to be measured, and several samples need to be measured for the same deformation degree, and one deformation degree needs to be repeated several times, so the advantage of the assembly and disassembly time of this device is obvious.
本装置的最大好处是测量那些抗拉强度低的材料。如铝片等的变形度,也即使用的拉力比较小的材料,如100N-200N的力,这不是一般以拉大吨位的电子万能材料试验机的合理测试范围。The biggest advantage of this device is to measure those materials with low tensile strength. For example, the degree of deformation of aluminum sheets, that is, materials with relatively small tensile force, such as 100N-200N force, is not a reasonable test range for electronic universal material testing machines with large tonnage.
本实用新型的优点和有益效果,整套装置的特点是结构简单、轻巧、装拆方便、易于操作,便于很好地控制变形度,提高使用效率。本专利装置能达到使用要求,克服了电子万能材料试验机测变形度的不足,结构简单、实用,花费不多,成本500元左右,仅是材料试验机花费的几百分之一,且不受有无大型试验机的限制,能方便达到测量变形度,计算临界变形度的目的。特别适用于抗拉强度低的材料测试用,且测试量大,要求测试快的场合使用。The advantages and beneficial effects of the utility model are that the whole set of devices is characterized by simple structure, light weight, convenient assembly and disassembly, and easy operation, which is convenient to well control the degree of deformation and improve the use efficiency. The patented device can meet the requirements of use and overcome the deficiency of the electronic universal material testing machine for measuring the degree of deformation. The structure is simple and practical, and the cost is not much. Restricted by the presence or absence of a large testing machine, the purpose of measuring the degree of deformation and calculating the critical degree of deformation can be easily achieved. It is especially suitable for testing materials with low tensile strength, and the test volume is large, and it is required to be used in occasions where fast testing is required.
(四)附图说明(4) Description of drawings
图1是本实用新型简易薄形金属试样拉伸试验机的一种实施方式的主视结构示意图;Fig. 1 is the schematic diagram of the front view of an embodiment of the utility model simple thin metal sample tensile testing machine;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是本实用新型梯形槽口、楔块夹持试样几个部件的局部放大结构视图,其中显示楔块直角边为锯齿滚花边形状。Fig. 3 is a partially enlarged structural view of several parts of the trapezoidal notch and the wedge clamping the sample of the utility model, in which it is shown that the right-angled side of the wedge is in the shape of a sawtooth knurled edge.
图中,1手柄,2螺杆,3固定板,3a螺孔,4滑块,5百分表,6滑槽,7固定台,8平台,9a梯形槽口,9b楔块,10标尺,G试样。In the figure, 1 handle, 2 screw rod, 3 fixed plate, 3a screw hole, 4 slider, 5 dial indicator, 6 chute, 7 fixed table, 8 platform, 9a trapezoidal notch, 9b wedge, 10 ruler, G sample.
(五)具体实施方法(5) Specific implementation methods
以下结合附图,对本实用新型作详细说明:Below in conjunction with accompanying drawing, the utility model is described in detail:
一种简易薄形金属试样拉伸试验机,在试验机平台8的两端分别设置一块固定板3和一块固定台7,在固定板3上开设一螺孔3a,在螺孔3a中旋入螺杆2,螺杆2的外端配置转动手柄1,螺杆2的内端连接一滑块4;A simple tensile testing machine for thin metal samples. A
滑块4和固定台7上相向分别开设一个口部小内侧大的倒梯形槽口9a,在梯形槽口9a内置入两块直角楔块9b,两楔块9b的直角边相向合并,楔块9b的斜边与梯形槽口9a两侧面相贴;On the
在平台8上固定一百分表5,百分表5的顶针垂直抵住滑块4的移动端面,在平台8面上,在固定板3和固定台7之间标刻显示长度的标尺10。Fix the
标尺10的长度为180毫米,螺杆2的螺距为1毫米。The length of the
楔块9b的直角边为锯齿滚花边,利于楔块9b的直角边提供较强的摩擦力夹持试样G。The right-angled side of the
楔块9b的斜边与平台8的中心轴线夹角为30度,如此角度既利于夹持试样G,又便于旋转手柄1拉紧滑块4。The angle between the hypotenuse of the
梯形槽口9a外侧开口部宽度为22毫米,梯形槽口9a的梯形高度为36毫米。如此结构和尺寸既便于夹持试样G,又利于操作手柄1拉紧滑块4。The width of the outer opening of the
本实用新型结构简单、轻巧、装拆方便、易于操作,能方便达到测量变形度,计算临界变形度的目的,适合用于抗拉强度低的材料,且测试量大,要求测试快的场合使用。The utility model is simple in structure, light and handy, convenient to assemble and disassemble, easy to operate, and can conveniently achieve the purpose of measuring the degree of deformation and calculating the critical degree of deformation. .
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| CN110672050A (en) * | 2019-08-22 | 2020-01-10 | 上海航天设备制造总厂有限公司 | Device and method capable of accurately adjusting and measuring length of telescopic rod of ring head screw |
| CN112393980A (en) * | 2020-11-11 | 2021-02-23 | 南通德众科技发展有限公司 | 3000-ton large-scale multifunctional structure test platform |
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- 2009-11-06 CN CN2009202119664U patent/CN201555767U/en not_active Expired - Fee Related
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| CN105547830A (en) * | 2015-12-29 | 2016-05-04 | 太仓椿盟链传动有限公司 | Tensile force adjusting device for chain detection device |
| CN107991178A (en) * | 2016-10-27 | 2018-05-04 | 中国建材检验认证集团股份有限公司 | A kind of sample tensile property test device and sample tensile property test method |
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| CN108907340A (en) * | 2018-07-09 | 2018-11-30 | 江苏宁兴恒力智能设备有限公司 | A kind of horizontal wedge mechanism |
| CN110672050A (en) * | 2019-08-22 | 2020-01-10 | 上海航天设备制造总厂有限公司 | Device and method capable of accurately adjusting and measuring length of telescopic rod of ring head screw |
| CN110672050B (en) * | 2019-08-22 | 2021-08-10 | 上海航天设备制造总厂有限公司 | Device and method capable of accurately adjusting and measuring length of telescopic rod of ring head screw |
| CN110530719A (en) * | 2019-08-30 | 2019-12-03 | 湖北三江航天江河化工科技有限公司 | Propellant Uniaxial Tensile Test Apparatus and Method |
| CN112393980A (en) * | 2020-11-11 | 2021-02-23 | 南通德众科技发展有限公司 | 3000-ton large-scale multifunctional structure test platform |
| KR102402575B1 (en) * | 2020-11-23 | 2022-05-26 | 국방과학연구소 | Apparatus for inspecting sensor |
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