CN201552758U - Production line of infinite long latex-chip - Google Patents
Production line of infinite long latex-chip Download PDFInfo
- Publication number
- CN201552758U CN201552758U CN2009201949422U CN200920194942U CN201552758U CN 201552758 U CN201552758 U CN 201552758U CN 2009201949422 U CN2009201949422 U CN 2009201949422U CN 200920194942 U CN200920194942 U CN 200920194942U CN 201552758 U CN201552758 U CN 201552758U
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- latex
- production line
- steel band
- photoplate
- endless
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Abstract
The utility model discloses a production line of an infinite long latex-chip, which relates to a production device of the infinite long latex-chip. The production line of the infinite long latex-chip comprises a power device, a driving circulating wheel, a product shaping steel belt, a driven circulating wheel, an auxiliary reagent circulating system, a heat channel, a matched latex circulating system, another heat channel, a demoulding winding system and a latex pre-curing device which is communicated with the matched latex circulating system that are sequentially communicated with each other. The production line adopts the production mode of ring-shaped continuous rotational molding of circular motion and steel belt mold, ensures the largest length of the produced infinite long latex-chip to reach 180 m; the thickness of the product is uniform, and the thickness deviation can be controlled within negative/positive 0.02.
Description
[technical field]
The utility model relates to a kind of production equipment of endless photoplate.
[background technology]
The production of existing genuine milk film mainly is to produce by the model infusion process, and production equipment is fairly simple, and the maximum specification of producing product is 1500 * 300mm.Because existing equipment adopts is straight-line impregnation technology up and down, and in the dipping process, same mould differentiated levels immerses the asynchronism(-nization) of latex; Its rule is a slow more immersion latex when soaking under the top edge of mould, on the contrary when playing mould, up and down the time difference very big, cause the differentiated levels difference in thickness of producing product big especially, present the more and more thinner trend of product toward the mould upper end from the mould bottom.Particularly thickness is lower than 0.25mm and thickness deviation ± 0.08mm is to produce with interior product substantially, can't satisfy the demand in market.Yield rate was the highest 76% when the just existing small dimension product of producing cut, and caused raw material and social resources to waste greatly.
[summary of the invention]
The utility model aims to provide a kind ofly can produce different length, and the production line of the uniform endless photoplate of thickness.
The production line of described endless photoplate is characterized in that it is made up of the power set that are interconnected successively, active cycle wheel, formed product steel band, driven circulation wheel, the auxiliary reagent circulatory system, the passage of heat, the latex mixing circulatory system, the passage of heat, demoulding rolling system and the latex prevulcanisation-devices that is communicated with the latex mixing circulatory system.The concrete flow process that connects concerns as follows:
Wherein, above-mentioned latex prevulcanisation-devices is made up of heating circulation system, material stirring system, latex vulcanizate jar, temperature control system.
Above-mentioned power set are made up of dynamical system, power control system; Wherein, dynamical system is made up of the power supply, frequency converter, decelerator, electro-motor, the some power transmission poles that are electrically connected mutually successively; Power control system is made up of voltage stabilizing constant-voltage system, computer single-chip microcomputer intelligence control system, linkage controller, startup/shutoff device, forward and reverse pivoting controller, emergency shut-down control device device, overload protective device; Power control system is the manually-operated platform of control complete machine running, computer single-chip microcomputer intelligence control system control linkage controller, startup/shutoff device, rotating movement controller emergency shut-down control device device and overload protective device.Above-mentioned active cycle wheel by moving runner, interlock/single action controller, steel band mould fixedly key way form; Steel band mould fixedly key way is produced on the surface of moving runner, and interlock/single action controller is used to control the single rotation of moving runner or links with complete machine.
Fixedly form by key way, mould washer by moving runner, steel band mould for above-mentioned driven circulation wheel; Steel band mould fixedly key way is produced on the surface of moving runner, and the mould washer is installed in the positive arc surface of moving runner, is used for the cleaning products shaped-steel strip.
The said goods shaped-steel strip is made up of key way gim peg, flexible water-proof sealing strip; Key way gim peg and steel band mould fixedly key way link, and steel band is fixed on the rotating link chain the most at last; Flexible water-proof sealing strip is fixed on the interior arc-shaped surface of steel band.
The above-mentioned passage of heat is made up of heating system, constant temperature system, heat circulating system, heat-insulation system; Heating system is fixed on heat-insulation system inside, and permanent steady system is passage of heat measurement temperature and disconnection/connection of controlling heating power supply; Heat circulating system is fixed on an end of heat-insulation system, is used for hot air circulate.
The above-mentioned latex mixing circulatory system by latex circulatory pool, latex hold-up tank, mend adhesive dispenser automatically, the latex liquid-level controller is formed; The latex circulatory pool is installed in system's bottommost, guarantees that latex steadily contacts with steel band; The latex hold-up tank, mend adhesive dispenser automatically, latex liquid-level controller three is an integral body, is used to control the liquid level of latex circulatory pool.
The above-mentioned auxiliary reagent circulatory system is made up of reagent circulatory pool, reagent hold-up tank, automatic liquid supply device, reagent liquid-level controller; The reagent circulatory pool is installed in system's bottommost, guarantees that latex steadily contacts with steel band; Reagent hold-up tank, automatic liquid supply device, reagent liquid-level controller three are an integral body, are used to control the liquid level of reagent circulatory pool.
Above-mentioned demoulding rolling system is made up of product stripping deflector roll, anti-gauffer clamping system, rolling speed control system, automatically controlled adjuster, deviation-rectifying system, length measuring instrument; The product stripping deflector roll compresses by cylinder with anti-gauffer clamping system and is connected, and the rolling speed control system can be controlled the rotating speed of demoulding conduit; Automatically controlled adjuster, deviation-rectifying system and length measuring instrument are a single-chip microcomputer integral body, are installed in the side of mould emptier.
The utility model is owing to adopt circular motion and the steel band mould annular production model of rotational forming continuously, guarantees that the endless photoplate length of producing is the longest to reach 180 meters; Product thickness is even, thickness deviation can be controlled at ± 0.02 in.
[description of drawings]
Fig. 1 is the structural representation of latex prevulcanisation-devices described in the utility model.
Fig. 2 is the structural representation of the utility model except that the latex prevulcanisation-devices.
Wherein the direction of arrow indication is the direction of motion of production line.
[specific embodiment]
With reference to accompanying drawing 1, the production line of endless photoplate of the present utility model is made up of the power set that are interconnected successively (2), active cycle wheel (3), formed product steel band (5), driven circulation wheel (4), the auxiliary reagent circulatory system (8), the passage of heat (6), the latex mixing circulatory system (7), the passage of heat (6), demoulding rolling system (9) and the latex prevulcanisation-devices (1) that is communicated with the latex mixing circulatory system (7).
Wherein, latex prevulcanisation-devices 1 is made up of heating circulation system, material stirring system, latex vulcanizate jar, temperature control system; Heating circulation system provides heat for the latex vulcanizate jar, and the material stirring system is to impel latex to be heated evenly, and temperature control system is the temperature of control circulating hot water and latex.The chemical property in the latex use and the stability of micelle Brownian movement have been guaranteed.
Power set 2 are made up of dynamical system, power control system; Wherein, dynamical system is made up of the power supply, frequency converter, decelerator, electro-motor, the some power transmission poles that are electrically connected mutually successively; Power control system is made up of voltage stabilizing constant-voltage system, computer single-chip microcomputer intelligence control system, linkage controller, startup/shutoff device, forward and reverse pivoting controller, emergency shut-down control device device, overload protective device; Power control system is the manually-operated platform of control complete machine running, computer single-chip microcomputer intelligence control system control linkage controller, startup/shutoff device, rotating movement controller emergency shut-down control device device and overload protective device.The intelligence of equipment, accurate, efficient, safe operation have been guaranteed.
Active cycle wheel 3 by moving runner, interlock/single action controller, steel band mould fixedly key way form; Steel band mould fixedly key way is produced on the surface of moving runner, and interlock/single action controller is used to control the single rotation of moving runner or links with complete machine.Guarantee the accurate location of steel band mould and rotation synchronously, also guaranteed the controllability of single-wheel and complete machine operation.
Fixedly key way, mould washer are formed by moving runner, steel band mould for driven circulation wheel 4; Steel band mould fixedly key way is produced on the surface of moving runner, and the mould washer is installed in the positive arc surface of moving runner, is used for the cleaning products shaped-steel strip.The cleaning surfaces of steel band mould and accurately location and rotation have synchronously been guaranteed.Formed product steel band 5 is made up of key way gim peg, flexible water-proof sealing strip; Key way gim peg and steel band mould fixedly key way link, and steel band is fixed on the rotating link chain the most at last; Flexible water-proof sealing strip is fixed on the interior arc-shaped surface of steel band.Guarantee auxiliary reagent and latex only at steel band mould surface forming, can not flow into devices such as active cycle wheel 3, driven circulation wheel 4.
The passage of heat 6 is made up of heating system, constant temperature system, heat circulating system, heat-insulation system; Heating system is fixed on heat-insulation system inside, and permanent steady system is passage of heat measurement temperature and disconnection/connection of controlling heating power supply; Heat circulating system is fixed on an end of heat-insulation system, is used for hot air circulate.
The latex mixing circulatory system 7 by latex circulatory pool, latex hold-up tank, mend adhesive dispenser automatically, the latex liquid-level controller is formed; The latex circulatory pool is installed in system's bottommost, guarantees that latex steadily contacts with steel band; The latex hold-up tank, mend adhesive dispenser automatically, latex liquid-level controller three is an integral body, is used to control the liquid level of latex circulatory pool.
Guarantee that the latex liquid level is permanent high, removes the impurity that floats on the surface.
The auxiliary reagent circulatory system 8 is made up of reagent circulatory pool, reagent hold-up tank, automatic liquid supply device, reagent liquid-level controller; The reagent circulatory pool is installed in system's bottommost, guarantees that latex steadily contacts with steel band; Reagent hold-up tank, automatic liquid supply device, reagent liquid-level controller three are an integral body, are used to control the liquid level of reagent circulatory pool.
Demoulding rolling system 9 is made up of product stripping deflector roll, anti-gauffer clamping system, rolling speed control system, automatically controlled adjuster, deviation-rectifying system, length measuring instrument; The product stripping deflector roll compresses by cylinder with anti-gauffer clamping system and is connected, and the rolling speed control system can be controlled the rotating speed of demoulding conduit; Automatically controlled adjuster, deviation-rectifying system and length measuring instrument are a single-chip microcomputer integral body, are installed in the side of mould emptier.Guarantee that product produces gauffer, rolling damping and speed are precisely regulated, and prevent product stretcher strain, guarantee that product size is accurate.
Claims (10)
1. the production line of endless photoplate is characterized in that it is made up of the power set that are interconnected successively (2), active cycle wheel (3), formed product steel band (5), driven circulation wheel (4), the auxiliary reagent circulatory system (8), the passage of heat (6), the latex mixing circulatory system (7), the passage of heat (6), demoulding rolling system (9) and the latex prevulcanisation-devices (1) that is communicated with the latex mixing circulatory system (7).
2. the production line of endless photoplate as claimed in claim 1 is characterized in that described latex prevulcanisation-devices (1) is made up of heating circulation system, material stirring system, latex vulcanizate jar, temperature control system.
3. the production line of endless photoplate as claimed in claim 1 is characterized in that described power set (2) are made up of dynamical system, power control system; Wherein, dynamical system is made up of the power supply, frequency converter, decelerator, electro-motor, the some power transmission poles that are electrically connected mutually successively; Power control system is made up of voltage stabilizing constant-voltage system, computer single-chip microcomputer intelligence control system, linkage controller, startup/shutoff device, forward and reverse pivoting controller, emergency shut-down control device device, overload protective device; Power control system is the manually-operated platform of control complete machine running, computer single-chip microcomputer intelligence control system control linkage controller, startup/shutoff device, rotating movement controller emergency shut-down control device device and overload protective device.
4. the production line of endless photoplate as claimed in claim 1, it is characterized in that described active cycle wheel (3) by moving runner, interlock/single action controller, steel band mould fixedly key way form; Steel band mould fixedly key way is produced on the surface of moving runner, and interlock/single action controller is used to control the single rotation of moving runner or links with complete machine.
5. the production line of endless photoplate as claimed in claim 1 is characterized in that fixedly form by key way, mould washer by moving runner, steel band mould for described driven circulation wheel (4); Steel band mould fixedly key way is produced on the surface of moving runner, and the mould washer is installed in the positive arc surface of moving runner, is used for the cleaning products shaped-steel strip.
6. the production line of endless photoplate as claimed in claim 1 is characterized in that described formed product steel band (5) is made up of key way gim peg, flexible water-proof sealing strip; Key way gim peg and steel band mould fixedly key way link, and steel band is fixed on the rotating link chain the most at last; Flexible water-proof sealing strip is fixed on the interior arc-shaped surface of steel band.
7. the production line of endless photoplate as claimed in claim 1 is characterized in that the described passage of heat (6) is made up of heating system, constant temperature system, heat circulating system, heat-insulation system; Heating system is fixed on heat-insulation system inside, and permanent steady system is passage of heat measurement temperature and disconnection/connection of controlling heating power supply; Heat circulating system is fixed on an end of heat-insulation system, is used for hot air circulate.
8. the production line of endless photoplate as claimed in claim 1, it is characterized in that the described latex mixing circulatory system (7) by latex circulatory pool, latex hold-up tank, mend adhesive dispenser automatically, the latex liquid-level controller is formed; The latex circulatory pool is installed in system's bottommost, the latex hold-up tank, mends the liquid level that adhesive dispenser, latex liquid-level controller three jointly control the latex circulatory pool automatically.
9. the production line of endless photoplate as claimed in claim 1 is characterized in that the described auxiliary reagent circulatory system (8) is made up of reagent circulatory pool, reagent hold-up tank, automatic liquid supply device, reagent liquid-level controller; The reagent circulatory pool is installed in system's bottommost, and reagent hold-up tank, automatic liquid supply device, reagent liquid-level controller three jointly control the liquid level of reagent circulatory pool.
10. the production line of endless photoplate as claimed in claim 1 is characterized in that described demoulding rolling system (9) is made up of product stripping deflector roll, anti-gauffer clamping system, rolling speed control system, automatically controlled adjuster, deviation-rectifying system, length measuring instrument; The product stripping deflector roll compresses by cylinder with anti-gauffer clamping system and is connected, the rotating speed of rolling speed control system control demoulding conduit; Automatically controlled adjuster, deviation-rectifying system and length measuring instrument are a single-chip microcomputer integral body, are installed in the side of mould emptier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201949422U CN201552758U (en) | 2009-09-18 | 2009-09-18 | Production line of infinite long latex-chip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201949422U CN201552758U (en) | 2009-09-18 | 2009-09-18 | Production line of infinite long latex-chip |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201552758U true CN201552758U (en) | 2010-08-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201949422U Expired - Fee Related CN201552758U (en) | 2009-09-18 | 2009-09-18 | Production line of infinite long latex-chip |
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| Country | Link |
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| CN (1) | CN201552758U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104552713A (en) * | 2014-12-18 | 2015-04-29 | 丹阳市华康乳胶有限公司 | Production equipment of latex tape and method for producing latex tape by using equipment |
| CN104672474A (en) * | 2015-02-13 | 2015-06-03 | 苏州久王环保科技股份有限公司 | Novel method for vulcanizing natural rubber by using byproduct ammonium thiosulfate recycled from coking desulfurization waste liquor |
-
2009
- 2009-09-18 CN CN2009201949422U patent/CN201552758U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104552713A (en) * | 2014-12-18 | 2015-04-29 | 丹阳市华康乳胶有限公司 | Production equipment of latex tape and method for producing latex tape by using equipment |
| CN104552713B (en) * | 2014-12-18 | 2017-02-22 | 丹阳市华康乳胶有限公司 | Production equipment of latex tape and method for producing latex tape by using equipment |
| CN104672474A (en) * | 2015-02-13 | 2015-06-03 | 苏州久王环保科技股份有限公司 | Novel method for vulcanizing natural rubber by using byproduct ammonium thiosulfate recycled from coking desulfurization waste liquor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100818 Termination date: 20150918 |
|
| EXPY | Termination of patent right or utility model |