A kind of stalk fibre alcohol production suite of equipment
Technical field
The utility model belongs to the alcohol production technical field, is specifically related to a kind of stalk fibre alcohol production suite of equipment.
Background technology
Utilizing producing liquid fuel using biomass is one of trend of world's renewable energy source development.In recent years, to concentrate on resourceful lignocellulose be on the raw material to various countries' research emphasis.Because lignocellulose bio-transformation alcohol fuel has potential tremendous economic and social benefit, more and more cause the extensive concern of countries in the world, be considered to the effective way that 21 century develops a circular economy.
Existing sophisticated alcohol production device all is to be based upon on starchiness or the saccharine material basis, reach seasonal strong characteristics and biomass material has wide material sources, composition and complex structure, energy resource density is low, thereby biomass fiber alcohol production system must be based upon on the basis of its characteristic.At present, the cellulose ethanol technology is the emphasis of various countries' research, is in the industrialization process experimental stage.Domestic R﹠D institution obtains in various degree progress at this area research.For example: what the alcohol production device that the Chen Hong chapter seminar of the Chinese Academy of Sciences sets up adopted is continuous coupled process for solid state fermentation; It is that raw material adopts advanced solid fermentation (ASSF) technology to produce the alcoholic acid pilot production line that Tsing-Hua University has set up with the sorgo stalk; Shandong University utilizes xylose residue (main component Mierocrystalline cellulose and xylogen) to set up production alcohol production device.But the level of automation of above device is not ideal enough, can not be applied to suitability for industrialized production fully.
The utility model content
The purpose of this utility model is the stalk fibre alcohol production suite of equipment of a kind of level of automation height and suitable suitability for industrialized production.
For achieving the above object, the utility model is by the following technical solutions: a kind of stalk fibre alcohol production suite of equipment comprises the shredding unit, feeding device, infiltration tank, pre-treatment jar, saccharifying tank, fermentor tank, water distilling apparatus and the ethanol storage tank that connect successively.
Described water distilling apparatus comprises the one-level still kettle and the secondary distillation tower of connection.
Be connected by lift between described shredding unit and the feeding device, be connected by the vacuum handling equipment between infiltration tank and the feeding device.
The lower end of described feeding device is provided with electronic weighing balance and dedusting equipment for removing ferric ion.
All be connected between described infiltration tank and pre-treatment jar, pre-treatment jar and saccharifying tank, saccharifying tank and fermentor tank, fermentor tank and the one-level still kettle by the transport pipe that is provided with slush pump.
Be provided with primary distillation liquid cooling tank between described one-level still kettle and the secondary distillation tower, be provided with top refrigerating unit and secondary refrigerating unit between secondary distillation tower and the ethanol storage tank; The waste liquid outlet of one-level still kettle is connected with solid-liquid separating machine, and the waste liquid outlet of solid-liquid separating machine is connected with methane-generating pit.
Described infiltration tank top is provided with fly-ash separator, and upper side wall is provided with water inlet pipe; Described pre-treatment jar is provided with the jacket steam heating unit, and the pre-treatment tank top is provided with relief valve device, and pre-treatment jar upper side wall is provided with acid inlet tube; Be provided with the coil pipe heat exchanger in the described saccharifying tank, the saccharifying tank top is provided with enzyme import and alkali lye import; Be provided with the coil pipe heat exchanger in the described fermentor tank, the fermentor tank top is provided with sterile air import and seed liquor import.
The sterile air import of described fermentor tank is connected with the sterile air production system, and described sterile air production system comprises compressor, gas-holder, air filter unit and the sterile air pipeline of connection.
The seed liquor import of described fermentor tank is connected with the seed culture device, the seed culture device comprises the first class seed pot and the secondary seed jar of connection, all be connected between first class seed pot and secondary seed jar and secondary seed jar and the seed liquor import by the transport pipe that is provided with slush pump, be equipped with the sterile air import on first class seed pot and the secondary seed jar, the sterile air pipe connection of sterile air import and sterile air production system.
The enzyme import of described saccharifying tank is connected with enzyme spawn culture device, enzyme spawn culture device comprises the enzyme culture tank and the enzymic fermentation jar of connection, all be connected between the enzyme import of enzyme culture tank and enzymic fermentation jar and enzymic fermentation jar and saccharifying tank by the transport pipe that is provided with slush pump, be equipped with the sterile air import on enzyme culture tank and the enzymic fermentation jar, the sterile air pipe connection of sterile air import and sterile air production system.
Stalk fibre alcohol production suite of equipment of the present utility model has formed complete production equipment system according to stalk inherent physicochemical property, this suite of equipment through engineering approaches that possesses skills, reasonable in design, the level of automation height, energy consumption is low, operating performance is good continuously, and the technical characterstic that unfailing performance is good helps promoting Future in China stalk fibre alcoholic acid industry conversion process.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Embodiment
Stalk fibre alcohol production suite of equipment as shown in Figure 1, comprise the shredding unit 1, feeding device 5, infiltration tank 7, pre-treatment jar 12, saccharifying tank 16, fermentor tank 20, one-level still kettle 23, secondary distillation tower 27 and the ethanol storage tank 30 that connect successively, be connected by lift 2 between shredding unit 1 and the feeding device 5, the lower end of feeding device 5 is provided with electronic weighing balance 3 and dedusting equipment for removing ferric ion 4, is connected by vacuum handling equipment 8 between infiltration tank 7 and the feeding device 5; All be connected between infiltration tank 7 and pre-treatment jar 12, pre-treatment jar 12 and saccharifying tank 16, saccharifying tank 16 and fermentor tank 20, fermentor tank 20 and the one-level still kettle 23 by the transport pipe that is provided with slush pump 10; Be provided with primary distillation liquid cooling tank 26 between one-level still kettle 23 and the secondary distillation tower 27, be provided with top refrigerating unit 28 and secondary refrigerating unit 29 between secondary distillation tower 27 and the ethanol storage tank 30; The waste liquid outlet 25 of one-level still kettle 23 is connected with solid-liquid separating machine 41, and the waste liquid outlet of solid-liquid separating machine 41 is connected with methane-generating pit 42.
Infiltration tank 7 tops are provided with fly-ash separator 9, and upper side wall is provided with water inlet pipe 6; Pre-treatment jar 12 is provided with jacket steam heating unit 11, and pre-treatment jar 12 tops are provided with relief valve device 13, and pre-treatment jar 12 upper side walls are provided with acid inlet tube 14; Be provided with coil pipe heat exchanger 15 in the saccharifying tank 16, saccharifying tank 16 tops are provided with enzyme import 17 and alkali lye import 18; Be provided with coil pipe heat exchanger 21 in the fermentor tank 20, fermentor tank 20 tops are provided with sterile air import 19 and seed liquor import 22.
The sterile air production system comprises compressor 31, gas-holder 32, air filter unit 33 and the sterile air pipeline 35 of connection, and the sterile air import 19 of fermentor tank 20 is connected with sterile air pipeline 35.
The seed liquor import 22 of fermentor tank 20 is connected with the seed culture device, the seed culture device comprises the first class seed pot 39 and the secondary seed jar 40 of connection, all be connected between first class seed pot 39 and secondary seed jar 40 and secondary seed jar 40 and the seed liquor import 22 by the transport pipe that is provided with slush pump 10, be respectively equipped with sterile air import 43,44 on first class seed pot 39 and the secondary seed jar 40, sterile air import 43,44 all is connected with sterile air pipeline 35.
The enzyme import 17 of saccharifying tank 16 is connected with enzyme spawn culture device, enzyme spawn culture device comprises the enzyme culture tank 34 and the enzymic fermentation jar 36 of connection, all be connected between enzyme culture tank 34 and enzymic fermentation jar 36 and enzymic fermentation jar 36 and the enzyme import 17 by the transport pipe that is provided with slush pump 10, be respectively equipped with sterile air import 37,38 on enzyme culture tank 34 and the enzymic fermentation jar 36, sterile air import 37,38 all is connected with sterile air pipeline 35.
During this stalk fibre alcohol production suite of equipment operation, straw-like materials is pulverized through shredding unit 1 earlier, material after the pulverizing is delivered to feeding device 5 through lift 2, material is delivered to infiltration tank 7 by vacuum handling equipment 8 after dedusting equipment for removing ferric ion 4 purifies, material carries out acid treatment through water infiltration after slush pump 10 is sent into pre-treatment jar 12 in infiltration tank 7, pump into saccharifying tank 16 then, and the enzyme that adds enzymic fermentation jar 36 carries out enzymatic saccharification, after finishing, saccharification pumps into fermentor tank 20, and the seed liquor that adds in the secondary seed jar 40 is fermented, tunning pumps into one-level still kettle 23 and distills, distillate continues to carry out second distillation in secondary distillation tower 27, distillate is stored in ethanol storage tank 30 after top refrigerating unit 28 and 29 coolings of secondary refrigerating unit.The waste liquid of one-level still kettle 23 separates through solid-liquid separating machine 41, and waste liquid is sent into methane-generating pit 42 and produced biogas, and the air-dry back of solid part is as other raw materials.