Conticaster crystallizer vibration eccentric
Technical field
The utility model relates to the continuous casting of iron and steel field, particularly a kind of conticaster crystallizer vibration eccentric.
Background technology
Crystallizer is one of nucleus equipment of conticaster, and vibrating device is a key device of crystallizer, and its effect is when guaranteeing that the base shell is evenly grown, and prevents that steel billet from sticking on the crystallizer wall.In continuous casting of iron and steel, the vibration of crystallizer not only has very big influence to the quality of continuous casting steel billet, and continuous casting opened water, continuous casting installation for casting all exerts an influence.
Fig. 1 is the formation schematic diagram of conticaster crystallizer vibrating device, as shown in the figure, the conticaster crystallizer vibrating device mainly comprises eccentric 100, linkage 200 and conticaster crystallizer vibration frame 300, the longitudinal rod 201 of linkage 200 links to each other with eccentric 100, eccentric 100 links to each other with drive motors 101 by shaft coupling 102, rotation by drive motors 101 drives eccentric 100 and rotates to produce and move up and down, and drives conticaster crystallizer vibration frame 300 again by linkage 200 and move up and down.
Fig. 2 is the structural representation of existing eccentric, and Fig. 3 is that the A-A of eccentric among Fig. 2 is to cutaway view.Shown in Fig. 2 and 3, existing eccentric comprises eccentric shaft 1, eccentric bushing 2, eccentric bushing bearing 3 and contract key 4, eccentric shaft 1 is installed in fixed position on a pair of fixed bearing block 103,104, eccentric bushing 2 is enclosed within on the eccentric shaft 1, eccentric bushing bearing 3 is enclosed within on the eccentric bushing 2, and the bearing block 301 of eccentric bushing bearing 3 is used for being connected with the longitudinal rod 201 of the linkage 200 shown in Fig. 1.Eccentric bushing 2 fixes its relative position on eccentric shaft 1 by contract key 4, thereby a certain fixing eccentric throw that acquisition needs, rotation eccentric axis 1 back is by the bearing block 301 output up-down vibration amounts (being double eccentric throw) of eccentric bushing bearing 3, contract key 4 withstands by spacer ring 5, and fixing by locking nut 11.
The contract key 4 of above-mentioned eccentric and the keyway of its installation site should adopt close-fitting, to improve output eccentric throw precision, therefore, when needing to regulate eccentric throw, contract key 4 need be beaten taking-up, cause the adjusting of eccentric throw very difficult, influence ordinary production.And adopt above-mentioned eccentric, and if adding man-hour because the keyway center line of installation contract key 4 has deviation slightly, mismachining tolerance, the accumulated error of assembling often causes actual eccentric throw error very big, is difficult to guarantee precision.In case contract key 4 weares and teares with the keyway of its installation site in addition, also can make the eccentric throw error very big, and can't very fast reparation, often need integral replacing, influence ordinary production.
The utility model content
For addressing the above problem, the utility model provides a kind of conticaster crystallizer vibration eccentric, can regulate eccentric throw at an easy rate, and in generation wearing and tearing back eccentric throw is repaired.
For achieving the above object, conticaster crystallizer vibration eccentric of the present utility model, comprise eccentric shaft, eccentric bushing, eccentric bushing bearing, datum tooth cover and adjust the tooth cover, described eccentric bushing is enclosed within on the described eccentric shaft, and described eccentric bushing bearing is installed on the described eccentric bushing; Described datum tooth cover and adjustment tooth cover are enclosed within on the described eccentric shaft, and described adjustment tooth cover is connected by flat key with described eccentric shaft; One end of described datum tooth cover is provided with a circle rectangular teeth, the other end is provided with a circle stepped tooth, one end of described adjustment tooth cover is provided with a circle stepped tooth, one end of described eccentric bushing is provided with the rectangle teeth groove that the rectangular teeth with described datum tooth cover is complementary, the rectangular teeth of described datum tooth cover is inserted in the rectangle teeth groove of described eccentric bushing, the stepped tooth engagement of the stepped tooth of described datum tooth cover and described adjustment tooth cover.
Put at described adjustment tooth and to have arc-shaped slot, described adjustment tooth cover is fixed together by screw and described datum tooth cover, and described screw passes described arc-shaped slot.
By conticaster crystallizer vibration eccentric of the present utility model, compensated the Accumulated deviation of factors such as wearing and tearing, assembling, processing, therefore improved the degree of regulation of eccentric throw, and the adjusting simple and fast of eccentric throw, thereby reduced the shutdown maintenance time.
Conticaster crystallizer vibration eccentric of the present utility model can require to provide various amplitudes for the conticaster crystallizer vibration according to different process.
Description of drawings
Fig. 1 is the formation schematic diagram of conticaster crystallizer vibrating device;
Fig. 2 is the structural representation of existing eccentric;
Fig. 3 is that the A-A of eccentric among Fig. 2 is to cutaway view;
Fig. 4 is the schematic diagram of conticaster crystallizer vibration eccentric of the present utility model;
Fig. 5 is that the B-B of eccentric among Fig. 4 is to cutaway view;
Fig. 6 is that the C-C of eccentric among Fig. 4 is to cutaway view.
The specific embodiment
Fig. 4 is the schematic diagram of conticaster crystallizer of the present utility model vibration eccentric, Fig. 5 be the B-B of eccentric among Fig. 4 to cutaway view, Fig. 6 is that the C-C of eccentric among Fig. 4 is to cutaway view.Shown in Fig. 4~6, conticaster crystallizer vibration eccentric of the present utility model comprises eccentric shaft 10, eccentric bushing 20, eccentric bushing bearing 30, datum tooth cover 40 and adjusts tooth cover 50, eccentric shaft 10 is installed in fixed position on a pair of fixed bearing block 11,12, described eccentric bushing 20 is enclosed within on the described eccentric shaft 10, and described eccentric bushing bearing 30 is installed on the described eccentric bushing 20; The bearing block 31 of eccentric bushing bearing 30 can be connected by linkage with the vibration frame of conticaster crystallizer.
Described datum tooth cover 40 and adjustment tooth cover 50 are enclosed within on the described eccentric shaft 10, and described adjustment tooth cover 50 carries out circumferentially fixing on described eccentric shaft 10 by flat key 51.One end of described datum tooth cover 40 is provided with a circle rectangular teeth, the other end is provided with a circle stepped tooth, one end of described adjustment tooth cover 50 is provided with a circle stepped tooth, one end of described eccentric bushing 20 is provided with the rectangle teeth groove that the rectangular teeth with described datum tooth cover 40 is complementary, the rectangular teeth of described datum tooth cover 40 is inserted in the rectangle teeth groove of described eccentric bushing 20, the stepped tooth engagement of the stepped tooth of described datum tooth cover 40 and described adjustment tooth cover 50.
Circle shoulder on the end face of described eccentric bushing 20 and the eccentric shaft 10 contact, and described adjustment tooth overlaps 50 and carries out axial restraint by locking nut 60.Locking nut 60 is threaded with eccentric shaft 10.Effect by the circle of one on locking nut 60 and the eccentric shaft 10 shoulder, can will be enclosed within eccentric bushing 20 on the described eccentric shaft 10, datum tooth cover 40 and adjust tooth cover 50 and carry out axial restraint, and the effect by flat key 51, to adjust tooth cover 50 and carry out circumferentially fixing, so just can be so that eccentric bushing 20, datum tooth cover 40 and adjustment tooth cover 50 rotate with eccentric shaft 10 together.
The tooth pitch of the rectangular teeth on the datum tooth cover 40 designs according to fixed amplitude value commonly used, adjustment to normal amplitude, only need unclamp locking nut 60, the rectangular teeth on the datum tooth cover 40 is extracted from the rectangle teeth groove on the eccentric bushing 20, rotating eccentric sleeve 20 gets final product with the relative position of eccentric shaft 10.And in case when needing special amplitude, then can be by regulating the relative position of adjusting tooth cover 50 and datum tooth cover 40 simultaneously, make eccentric adjustment can realize that two-stage regulates, reach various eccentric throw, promptly obtain different amplitudes.The number of teeth of overlapping 40 upper trapezoid teeth by processing adjustment tooth cover 50 and datum tooth can improve the precision of adjusting, and the many more precision of the number of teeth are high more.Under the situation of proof strength and consideration economy, the number of teeth is The more the better.
Adjustment tooth cover 50 and 40 engagements by stepped tooth of datum tooth cover come carry-over moment.For increasing the moment of transmitting, adjust being connected firmly of tooth cover 50 and datum tooth cover 40 when keeping eccentric of the present utility model to work, the engagement of adjusting tooth cover 50 and datum tooth cover 40 simultaneously influences the degree of regulation of eccentric throw, on described adjustment tooth cover 50, have arc-shaped slot 53, described adjustment tooth cover 50 is fixed together by screw 52 and described datum tooth cover 40, and described screw 52 passes described arc-shaped slot 53.The effect of described arc-shaped slot 53 be make adjust tooth cover 50 and datum tooth cover 40 rotate to an angle mesh again after, can also be fixing by screw 52.
Conticaster crystallizer vibration eccentric of the present utility model is when using the eccentric throw adjustment always, at first unclamp locking nut 60, eccentric bushing 20 and datum tooth cover 40 are separated, after fixing eccentric bushing 20 with instrument, eccentric rotation axis 10, after needed eccentric throw, again eccentric bushing 20 and datum tooth cover 40 are worked good, screw locking nut 60 again and get final product.
If eccentric throw can be regulated according to the size of departure because the center line processing of eccentric bushing 20 and eccentric shaft 10 is after deviation is arranged.At first unclamp locking nut 60, to adjust tooth cover 50 and datum tooth cover 40 again unclamps to remove and cooperates, according to the machining deviation amount of measuring, overlap 40 certain angles according to suitable direction rotation datum tooth, it is one or several number of teeth, to adjust tooth cover 50 and datum tooth cover 40 then and work good, and tighten screw 52, and screw locking nut 60 again and get final product.So just realized the center line debugging functions of eccentric bushing 20 and eccentric shaft 10, made actual eccentric throw reach higher precision.
When eccentric bushing 20 and eccentric shaft 10 owing to regulate frequent back and wear and tear, make actual vibratory output (being double eccentric throw) when diminishing, the departure that these wearing and tearing cause also can be regulated the relative position of adjusting tooth cover 50 and datum tooth cover 40 according to the method described above, departure to wearing and tearing is revised, realized integrated abrasion compensation, prolong the service life of eccentric, saved the time that the eccentric integral replacing is spent.
Equally, when the new amplitude of technological requirement, also can regulate the relative position of adjusting tooth cover 50 and datum tooth cover 40 according to the method described above, can arrive and be different from conventional amplitude, to satisfy the different process requirement.