CN201543589U - Uniaxial vibration exciter of circular vibration trace for mechanical vibration screen - Google Patents

Uniaxial vibration exciter of circular vibration trace for mechanical vibration screen Download PDF

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Publication number
CN201543589U
CN201543589U CN2009202138896U CN200920213889U CN201543589U CN 201543589 U CN201543589 U CN 201543589U CN 2009202138896 U CN2009202138896 U CN 2009202138896U CN 200920213889 U CN200920213889 U CN 200920213889U CN 201543589 U CN201543589 U CN 201543589U
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China
Prior art keywords
eccentric
eccentric shaft
shaft
vibrator
shoulder
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Expired - Fee Related
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CN2009202138896U
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Chinese (zh)
Inventor
李争鸣
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Shanghai Baosteel Equipment Maintenance Co Ltd
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Shanghai Baosteel Equipment Maintenance Co Ltd
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Abstract

The utility model discloses a uniaxial vibration exciter of circular vibration trace for a mechanical vibration screen. Bearings are arranged on shaft journal parts at the two ends of an eccentric shaft, the bearings are arranged in bearing pedestals, and end covers are arranged outside the bearing pedestals. The end covers are sealed with the shaft journals of the eccentric shaft by sealing elements. Adjustable eccentric blocks and follower pulleys are orderly arranged on the shaft journals of the eccentric shaft at the outer sides of the end covers, and are connected with the eccentric shaft by flat keys. The follower pulleys are connected with the eccentric shaft through eccentric holes, and are fixed inside the shaft ends of the eccentric shaft by clamps and bolts. A cylindric casing is sheathed on the middle of the eccentric shaft, and the two ends are welded with shoulder disks. The two side walls of a vibration screen are respectively arranged between the bearing pedestals and the shoulder ends of the shoulder disks and fixed by bolts. The vibration exciter is particularly suitable for small and medium vibration screens, and can carry out effective sieving treatment for materials. The structure is simple, and manufacture cost and running energy consumption are reduced.

Description

The single shaft circular vibration track vibrator that is used for moto-vibro screen
Technical field
The utility model relates to a kind of single shaft circular vibration track vibrator that is used for moto-vibro screen, and this vibrator is applied to materials such as colliery, iron ore and building gravel and sieves in the plant equipment of processing.
Background technology
In industries such as mine, metallurgy and road construction, usually adopt moto-vibro screen that material is screened as required, and the height of screening effeciency, then depend on the vibration mode of the core vibrator of vibratory sieve.Generally speaking, vibration mode has orthoscopic, elliptic, circular vibration path type three big kind vibrators.From the screening active force of sieve for material, mainly be normal force and the tangential forces that acts on material bed plane on the sieve internal screen, have only when producing enough big two active forces and reasonable compatibility and could really play desirable screening effect.
Because domestic what follow in the past is that former Soviet Union Europe is the straight-line oscillation theory, mostly be fabricated to the big again near vertical of orthoscopic or cost cost height, energy consumption in the moto-vibro screen of perpendicular elliptical orbit (the being elliptic) vibrator of screen plane so show the conventional machinery vibratory sieve.The former is the motion of approximate one dimension, does not almost have the tangential forces on material bed plane on the screen cloth, easily causes the high material of humidity to stop up sieve screen apertures screening effeciency is reduced; Though the latter has certain tangential forces to material bed plane on the screen cloth, this tangential force is less than normal, and effect is little, and its equipment manufacturing cost height, energy consumption is big, and cost performance is undesirable.For the vibrator of circular vibration track form, strong normal direction and tangential forces are not only arranged, and normal direction and tangential forces compatibility are reasonable, so screenability is good, the efficient height.Yet because existing research unit mainly develops towards the vibrator of the large-sized double-shaft circular vibration track vibratory sieve of strong ultra-large type integrated complex demand, thereby the research and development of the vibrator of medium-sized and following garden oscillation trajectory vibratory sieve have been ignored, and for the vibrator of large-sized double-shaft circular vibration track vibratory sieve, its complex structure, cost of manufacture height, operation energy consumption is big.And, be particularly suitable for being extensive use of of medium-sized and following vibratory sieve for the vibrator of single shaft circular vibration track.Therefore, research and development, popularization, the use for high efficiency single shaft circular vibration track vibratory sieve vibrator has the great market demand.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of single shaft circular vibration track vibrator that is used for moto-vibro screen, this vibrator is applied to middle-size and small-size vibratory sieve can effectively sieve processing to material, and simple in structure, reduced cost of manufacture and operation energy consumption.
For solving the problems of the technologies described above, the utility model is used for the single shaft circular vibration track vibrator involving vibrations sieve two side of moto-vibro screen, eccentric shaft, two bearing blocks, two bearings, two end caps, two adjustable eccentric pieces, two driven pulleies, two shoulder disks, two flat keys and cylindrical casing, described two bearings are located at the axle journal place at described eccentric shaft two ends respectively, described two bearings are located at respectively in described two bearing blocks, described two end caps are located at the outside of described two bearing blocks respectively and by seal and eccentric shaft journal packing, described two adjustable eccentric pieces are located at the axle journal place at described eccentric shaft two ends respectively and are positioned at the outside of described two end caps, described two driven pulleies are provided with eccentric orfice, described two driven pulleies are located at the axle journal place at described eccentric shaft two ends respectively by eccentric orfice and are positioned at the outside of described two adjustable eccentric pieces, described two adjustable eccentric pieces are fixedlyed connected with described eccentric shaft two ends axle journal by described two flat keys respectively with two driven pulleies, described two driven pulleies by pressing plate and bolting in described eccentric shaft axle head inboard, described cylindrical casing is placed in the middle part of the described eccentric shaft and between two bearing blocks, described two shoulder disks are placed in respectively on described two bearing blocks and between two bearing blocks in opposite directions, described two shoulder disk inner rings are by the outer ring sealing of seal and described two bearing blocks, the disk end of described two shoulder disks and described cylindrical casing two ends are welded to connect, and described vibratory sieve two side lays respectively between the shoulder end of described two bearing blocks and two shoulder disks and passes through bolted.
For guaranteeing the vibrating effect of vibratory sieve, the eccentric direction unanimity of the eccentric orfice of above-mentioned driven pulley, adjustable eccentric piece, eccentric shaft.
For guaranteeing this vibrator reliability service, each movement parts sufficient lubrication, this vibrator also comprises oil fuel tube, drain line and thermometric bar, described oil fuel tube and thermometric bar are located at respectively on the described end cap, described oil fuel tube is communicated with the cavity of described cylindrical casing, described thermometric masthead end stretches into described end cap and is positioned at the end cap inboard, and described drain line is located at described cylindrical casing bottom and is communicated with the inner chamber of cylindrical casing.
For further guaranteeing the sealing of cylindrical casing inner chamber, this vibrator also comprises two labyrinth lids, described two labyrinths lid is placed on the described eccentric shaft axle journal respectively and eccentric shaft axle journal interference fits, and described two labyrinths lid lays respectively at two end cap outsides and end cover clearance cooperates.
Seal between above-mentioned end cap and the eccentric shaft axle journal, between shoulder disk and the bearing block can adopt O-ring seals.
Because being used for the single shaft circular vibration track vibrator of moto-vibro screen, the utility model adopted technique scheme, be that axle journal place, eccentric shaft two ends is provided with bearing, bearing is positioned at bearing block, the bearing block outside is provided with end cap, end cap and eccentric shaft axle journal seal by seal, being provided with the adjustable eccentric piece successively on the eccentric shaft axle journal in the end cap outside is connected with eccentric shaft with driven pulley and by flat key, driven pulley is connected with eccentric shaft by eccentric orfice and adopts pressing plate and bolting in eccentric shaft axle head inboard, cylindrical casing is placed in eccentric shaft middle part and two ends welding shoulder disk, and the vibratory sieve two side lays respectively between the shoulder end of bearing block and shoulder disk and passes through bolting; This vibrator is applied to middle-size and small-size vibratory sieve can effectively sieve processing to material, and simple in structure, has reduced cost of manufacture and operation energy consumption.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and embodiments:
Fig. 1 is used for the single shaft circular vibration track vibrator of moto-vibro screen for the utility model.
The specific embodiment
As shown in Figure 1, the utility model is used for the single shaft circular vibration track vibrator involving vibrations sieve two side 15 of moto-vibro screen, eccentric shaft 1, two bearing blocks 2, two bearings 3, two end caps 4, two adjustable eccentric pieces 5, two driven pulleies 6, two shoulder disks 8, two flat keys 9 and cylindrical casing 7, described two bearings 3 are located at the axle journal place at described eccentric shaft 1 two ends respectively, described two bearings 3 are located at respectively in described two bearing blocks 2, described two end caps 4 are located at the outside of described two bearing blocks 2 respectively and are passed through seal 10 and eccentric shaft 1 journal packing, described two adjustable eccentric pieces 5 are located at the axle journal place at described eccentric shaft 1 two ends respectively and are positioned at the outside of described two end caps 4, described two driven pulleies 6 are provided with eccentric orfice, described two driven pulleies 6 are located at the axle journal place at described eccentric shaft 1 two ends respectively by eccentric orfice and are positioned at the outside of described two adjustable eccentric pieces 5, described two adjustable eccentric pieces 5 are fixedlyed connected with described eccentric shaft 1 two ends axle journal by described two flat keys 9 respectively with two driven pulleies 6, described two driven pulleies 6 are fixed in described eccentric shaft 1 axle head inboard by pressing plate 12 and bolt 13, described cylindrical casing 7 is placed in described eccentric shaft 1 middle part and between two bearing blocks 2, described two shoulder disks 8 are placed in respectively on described two bearing blocks 2 and between two bearing blocks 2 in opposite directions, described two shoulder disk 8 inner rings are by the outer ring sealing of seal 11 with described two bearing blocks 2, the disk end of described two shoulder disks 8 and described cylindrical casing 7 two ends are welded to connect, and described vibratory sieve two side 15 lays respectively between the shoulder end of described two bearing blocks 2 and two shoulder disks 8 and passes through bolted.
For guaranteeing the vibrating effect of vibratory sieve, the eccentric direction unanimity of the eccentric orfice of above-mentioned driven pulley 6, adjustable eccentric piece 5, eccentric shaft 1.
For guaranteeing this vibrator reliability service, each movement parts sufficient lubrication, this vibrator also comprises oil fuel tube 17, drain line 16 and thermometric bar 18, described oil fuel tube 17 and thermometric bar 18 are located at respectively on the described end cap, described oil fuel tube 17 is communicated with the cavity of described cylindrical casing 7, described thermometric bar 18 tops are stretched into described end cap and are positioned at the end cap inboard, and described drain line 16 is located at described cylindrical casing 7 bottoms and is communicated with the inner chamber of cylindrical casing 7.This vibrator cylindrical casing 7 inner chambers can inject lubricating oil by oil fuel tube 17, guarantee the lubricated operation of each movement parts; And can be by the lubricating oil of drain line 16 replacing cylindrical casings 7 inner chambers behind equipment operation some cycles or lubricant pollution; The lubricating oil of thermometric bar 18 monitoring cylindrical casings 7 inner chambers is used for early warning vibrator fault.
For further guaranteeing the sealing of cylindrical casing 7 inner chambers, this vibrator also comprises two labyrinth lids 14, described two labyrinths lid 14 be placed in respectively on described eccentric shaft 1 axle journal and with eccentric shaft 1 axle journal interference fits, described two labyrinths lid 14 lays respectively at two end cap 4 outsides and cooperates with end cover clearance.
Seal 10 and 11 between above-mentioned end cap 4 and eccentric shaft 1 axle journal, between shoulder disk 8 and the bearing block 2 can adopt the O-ring seals sealing.
During the work of this vibrator, adopt motor to connect in the driven pulley at eccentric shaft two ends one by belt so that vibrator power to be provided, because the eccentric orfice of driven pulley is connected with eccentric shaft by flat key with the adjustable eccentric piece, therefore drive the eccentric shaft rotation, eccentric shaft eccentric orfice with driven pulley in rotation is made the circle orbiting motion around the driven pulley center, so eccentric shaft drives bearing block by the circle orbiting motion, because the vibratory sieve two side is fixed on the bearing block, so the circle orbiting motion is made with bearing block in the vibratory sieve two side, this circle orbiting motion amplitude is by the degree of eccentricity of driven pulley eccentric orfice, the degree of eccentricity of eccentric shaft and the decision of the barycenter of eccentric block, the motion of vibratory sieve two side drive the screening processing that vibratory sieve is made circle track vibration realizing material; The round track vibration of vibratory sieve imposes enough normal forces and tangential forces and makes reasonable compatibility by adjusting the adjustable eccentric piece the material on material bed plane on the screen cloth, has guaranteed effective screening of material, and is especially effective equally at the higher material of humidity.
The adjustable eccentric piece can adopt round eccentric block in this vibrator, the recess of some band screws be can have on it, matter piece, i.e. metal weights piece in some recesses, increased or reduce by bolt, thereby change the quality of adjustable eccentric piece, to adjust the eccentric throw and the rotary inertia of eccentric block; So according to the technological parameter of vibratory sieve, normal force and tangential forces that screen cloth is acted on the material are made reasonable compatibility, and adjust the vibratory sieve amplitude, reach good screening effect.
Theoretical design of plane motion inertia-type off-resonance mechanical kinetics during the utility model is learned according to vibrating machine adopted the vibratory sieve high efficiency of this vibrator, is difficult for the material plug-hole, especially is difficult for making wet material plug-hole.The vibratory sieve of its relative twin shaft circular vibration track does not have synchronizing wheel and synchronous band, only with a Motor Drive, more need not consider the homophase parallactic angle after twin shaft makes up, the problem of rotating in the same way, working asynchronously.The synchronizing wheel that has not particularly had vibrator both sides is different with driven pulley, solves because of the different different problems of rotary inertia that cause of above-mentioned both shapes thereby save.From its mechanical characteristic, the relative twin shaft of whole sieve of single shaft circular vibration track laterally rocks greatly during its vibration and reduces, and has promptly improved the stability of vibrator and vibratory sieve operation.
This exciter structure is simple, and runnability is stable, and diligent performance is good, and the work energy consumption is low, and equipment manufacturing cost is cheap, is widely used in the material screening operation of all kinds of middle-size and small-size vibratory sieves.

Claims (5)

1. single shaft circular vibration track vibrator that is used for moto-vibro screen, involving vibrations sieve two side, it is characterized in that: also comprise eccentric shaft, two bearing blocks, two bearings, two end caps, two adjustable eccentric pieces, two driven pulleies, two shoulder disks, two flat keys and cylindrical casing, described two bearings are located at the axle journal place at described eccentric shaft two ends respectively, described two bearings are located at respectively in described two bearing blocks, described two end caps are located at the outside of described two bearing blocks respectively and by seal and eccentric shaft journal packing, described two adjustable eccentric pieces are located at the axle journal place at described eccentric shaft two ends respectively and are positioned at the outside of described two end caps, described two driven pulleies are provided with eccentric orfice, described two driven pulleies are installed in the axle journal place at described eccentric shaft two ends respectively by eccentric orfice and are positioned at the outside of described two adjustable eccentric pieces, described two adjustable eccentric pieces and two driven pulleies are fixedly connected into one by described two flat keys and described eccentric shaft two ends axle journal respectively, described two driven pulleies by pressing plate and bolting in described eccentric shaft axle head inboard, described cylindrical casing is placed in the middle part of the described eccentric shaft and between two bearing blocks, described two shoulder disks are placed in respectively on described two bearing blocks and between two bearing blocks in opposite directions, described two shoulder disk inner rings are by the outer ring sealing of seal and described two bearing blocks, the disk end of described two shoulder disks and described cylindrical casing two ends are welded to connect, and described vibratory sieve two side lays respectively between the shoulder end of described two bearing blocks and two shoulder disks and passes through bolted.
2. the single shaft circular vibration track vibrator that is used for moto-vibro screen according to claim 1 is characterized in that: the eccentric direction unanimity of the eccentric orfice of described driven pulley, adjustable eccentric piece, eccentric shaft.
3. the single shaft circular vibration track vibrator that is used for moto-vibro screen according to claim 1, it is characterized in that: this vibrator also comprises oil fuel tube, drain line and thermometric bar, described oil fuel tube and thermometric bar are located at respectively on the described end cap, described oil fuel tube is communicated with the cavity of described cylindrical casing, described thermometric masthead end stretches into described end cap and is positioned at the end cap inboard, and described drain line is located at described cylindrical casing bottom and is communicated with the inner chamber of cylindrical casing.
4. the single shaft circular vibration track vibrator that is used for moto-vibro screen according to claim 1, it is characterized in that: this vibrator also comprises two labyrinth lids, described two labyrinths lid be placed in respectively on the described eccentric shaft axle journal and with eccentric shaft axle journal interference fits, described two labyrinths lid lays respectively at two end caps outsides and cooperates with end cover clearance.
5. the single shaft circular vibration track vibrator that is used for moto-vibro screen according to claim 1, it is characterized in that: described seal is an O-ring seals.
CN2009202138896U 2009-11-19 2009-11-19 Uniaxial vibration exciter of circular vibration trace for mechanical vibration screen Expired - Fee Related CN201543589U (en)

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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102836816A (en) * 2011-06-23 2012-12-26 李卓 Resonance screen
CN107442410A (en) * 2017-10-12 2017-12-08 张宏强 Centering type vibrating shaft in a kind of vibratory sieve
CN108480202A (en) * 2018-04-13 2018-09-04 中国矿业大学 A kind of modularization self-balancing exciter for vibration screen and excitation system
CN109046962A (en) * 2018-08-03 2018-12-21 温州市特种设备检测研究院 Electric-liquid type frequency vibration shape purifier
CN109928152A (en) * 2017-12-19 2019-06-25 迁安市富诚工贸有限公司 A kind of novel ore drawing machine vibration excitor
CN111229586A (en) * 2019-08-09 2020-06-05 济南豪特创新管理咨询合伙企业(有限合伙) Vibrating screen device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102836816A (en) * 2011-06-23 2012-12-26 李卓 Resonance screen
CN107442410A (en) * 2017-10-12 2017-12-08 张宏强 Centering type vibrating shaft in a kind of vibratory sieve
CN109928152A (en) * 2017-12-19 2019-06-25 迁安市富诚工贸有限公司 A kind of novel ore drawing machine vibration excitor
CN108480202A (en) * 2018-04-13 2018-09-04 中国矿业大学 A kind of modularization self-balancing exciter for vibration screen and excitation system
CN109046962A (en) * 2018-08-03 2018-12-21 温州市特种设备检测研究院 Electric-liquid type frequency vibration shape purifier
CN109046962B (en) * 2018-08-03 2023-10-20 温州市特种设备检测研究院 Electrohydraulic frequency vibration type purifier
CN111229586A (en) * 2019-08-09 2020-06-05 济南豪特创新管理咨询合伙企业(有限合伙) Vibrating screen device

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20100811

Termination date: 20161119