CN201543481U - Pallet breaker for artificial stone blank - Google Patents
Pallet breaker for artificial stone blank Download PDFInfo
- Publication number
- CN201543481U CN201543481U CN2009202231132U CN200920223113U CN201543481U CN 201543481 U CN201543481 U CN 201543481U CN 2009202231132 U CN2009202231132 U CN 2009202231132U CN 200920223113 U CN200920223113 U CN 200920223113U CN 201543481 U CN201543481 U CN 201543481U
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- Prior art keywords
- roller
- breaker
- rotating speed
- pelletizing
- artificial stone
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Abstract
The utility model relates to a pallet breaker for artificial stone blank, which comprises a frame and a breaker arranged in the frame and capable of applying tearing force on pallets and breaking the pallets through the differential speed rotation of a roller. The breaker is a breaking roller component which comprises a first roller and a second roller which are arranged horizontally and oppositely and rotate in opposite directions, the first roller has the first rotating speed, the second roller has the second rotating speed, the first rotating speed is more than the second rotating speed, and a gap used as the tearing channel is arranged between the first roller and the second roller. The pallet breaker adopts at least a breaking roller component with rotating speed difference, the breaking roller component applies tearing force on the pallets to break the pallets through the differential speed rotation of a pair of rollers, and the pallet breaker has the advantages of simple structure, practicality and use convenience. Compared with the pallet eliminating technical proposal in prior art, the pallet breaker for artificial stone blank not only has high pallet breaking efficiency, and ensures the broken pallets to be used again, but also overcomes the defects of production raw material waste and environmental pollution in prior art.
Description
Technical field
The utility model relates to a kind of artificial stone pressing plate production equipment, pelletizing breaker in particularly a kind of artificial stone blank.
Background technology
The artificial stone pressing plate is to be primary raw material with granite powder and hardening resin, solidify and a kind of artificial building and ornament materials of moulding at the mold back warp, owing to have twice laid, processing is practical and convenient and low cost and other advantages is used widely.The process of preparation artificial stone pressing plate comprises several big steps such as weighing, stirring, cloth and compression moulding, detailed process is: after building stones and resin stir by mixer, arrive in the cylindrical shell of material distributing machine by conveyor delivery, material distributing machine is moved repeatedly blank is told in cylindrical shell, making blank become tabular is arranged on the belt conveyer, and be transported to the trigger squeeze station, trigger squeeze extracts residual gas in the sealing chamber with blank and extraneous sealing back, and blank passes through the pressure head compression moulding of the higher-order of oscillation under vacuum state.
Actual production shows that in above-mentioned process, building stones and cured resin mixed running can produce some few greatly pelletizings that do not wait, and these pelletizings have influenced the quality of artificial stone pressing plate to a great extent.Because the component difference of pelletizing varies in size, and causes the density that tabular blank is organized in the follow-up cloth process inconsistent everywhere, make artificial stone pressing plate finished product defectives such as unreal occur suppressing.Owing to be enclosed with air in the pelletizing, cause being difficult in the follow-up vacuum air in the pelletizing is discharged, make artificial stone pressing plate finished product defectives such as surface pinholes is more occur.
In order to address the above problem, modes such as the common employing of prior art is manually sieved or machinery sieves are removed pelletizing, because the viscosity of liquid blank is very high, therefore not only there are defectives such as the big and efficient of labour intensity is low in this removal pelletizing mode, and remaining pelletizing can not re-use after sieving, and also has defectives such as waste raw materials for production and contaminated environment.
The utility model content
The purpose of this utility model provides pelletizing breaker in a kind of artificial stone blank, can effectively break up pelletizing, improves artificial stone pressing plate quality.
To achieve these goals, the utility model provides pelletizing breaker in a kind of artificial stone blank, comprises frame, and the differential rotation that is provided with in the described frame by roller applies tearing power to pelletizing and makes it broken destroyer.
Described destroyer is a breaker roll cartridge module, described breaker roll cartridge module comprises first roller and second roller that level is oppositely arranged and rotate in opposite directions, described first roller has first rotating speed, described second roller has second rotating speed, and first rotating speed is provided with the gap as the tearing passage greater than second rotating speed between described first roller and second roller.
Described destroyer is the first breaker roll cartridge module and the second breaker roll cartridge module of arranged vertical, the described first breaker roll cartridge module comprises first roller and second roller that level is oppositely arranged and rotate in opposite directions, described first roller has first rotating speed, described second roller has second rotating speed, and first rotating speed is provided with the gap as the first tearing passage greater than second rotating speed between described first roller and second roller; The described second breaker roll cartridge module comprises the 3rd roller and the 4th roller that level is oppositely arranged and rotate in opposite directions, described the 3rd roller has the 3rd rotating speed, described the 4th roller has the 4th rotating speed, and the 4th rotating speed is provided with the gap as the second tearing passage greater than the 3rd rotating speed between described the 3rd roller and the 4th roller.
Further, described first roller and the 3rd roller are arranged above and below, and described second roller and the 4th roller are arranged above and below.Described the 4th rotating speed=(1.2～2) * 3rd rotating speed.The described first tearing width of channel=(1.5～3) * second tearing width of channel.Be slidingly equipped with on the described frame and remove the cleaning plant that overstocks clout on first roller, second roller, the 3rd roller and the 4th roller surface.The surface of described first roller, second roller, the 3rd roller and the 4th roller is pasted with ceramic slabstone.
On the technique scheme basis, described first rotating speed=(1.2～2) * second rotating speed.Described first rotating speed is 500r/min～900r/min.
The utility model provides pelletizing breaker in a kind of artificial stone blank, adopt at least one to have the breaker roll cartridge module of speed discrepancy, the differential of breaker roll cartridge module by a pair of roller rotates pelletizing applied tearing power and makes it broken, has simple in structure and advantage such as practical convenient.After pelletizing breaker break process in the utility model artificial stone blank, the pelletizing size is consistent in the blank, blanket defectives such as tissue density is inconsistent, compacting is unreal have been eliminated on the one hand everywhere, defectives such as the air in the pelletizing, blanket surface pinholes be more have been eliminated on the other hand, the artificial stone pressing plate quality of preparing is even, pore-free, has improved the product quality of artificial stone pressing plate.In addition, eliminate the technical scheme of pelletizing with prior art and compare, the not only broken pelletizing efficient of the utility model height, and still can be used as the raw material use after the pelletizing fragmentation, overcome defectives such as prior art waste raw materials for production and contaminated environment.
Description of drawings
Fig. 1 is the structural representation of pelletizing breaker first embodiment in the utility model artificial stone blank;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the structural representation of pelletizing breaker second embodiment in the utility model artificial stone blank;
Fig. 4 is the structural representation of the utility model artificial stone pressing plate production equipment.
Description of reference numerals:
The 1-frame; 2-first roller; 3-second roller;
The 4-cleaning plant; 5-pottery slabstone; 6-the 3rd roller;
7-the 4th roller; The 10-blank; The 11-mixer;
12-first conveyer; 13-pelletizing breaker; The 14-material distributing machine;
15-second conveyer; The 16-trigger squeeze.
The specific embodiment
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Fig. 1 is the structural representation of pelletizing breaker first embodiment in the utility model artificial stone blank, and Fig. 2 is the vertical view of Fig. 1.As depicted in figs. 1 and 2, the agent structure of pelletizing breaker comprises frame 1 and the destroyer that is arranged in the frame 1 in the present embodiment artificial stone blank, and destroyer is used for pelletizing being applied tearing power and making it broken by the differential rotation of roller.Particularly, the present embodiment destroyer is a breaker roll cartridge module, and the breaker roll cartridge module comprises that level is oppositely arranged and rotate in opposite directions first roller 2 and second roller, 3, the first rollers 2 have first rotation speed n
1, second roller 3 has second rotation speed n
2, and n
1=(1.2～2) * n
2, be provided with gap between first roller 2 and second roller 3 as the tearing passage.When the blank 10 that has pelletizing during by this tearing passage, pelletizing is on the one hand by the tearing channel blocking, and the tearing power that is applied by first roller 2 and second roller 3 is torn on the other hand, finally makes pelletizing broken and enter the tearing passage.The alleged tearing power of the utility model comes from the speed discrepancy between first roller 2 and second roller 3, when the pelletizing in the blank 10 during at the tearing access denial, pelletizing by the thick liquid parcel will be bonded on first roller, 2 surfaces and on second roller, 3 surfaces simultaneously, because the linear velocity on first roller, 2 surfaces is different with the linear velocity on second roller, 3 surfaces, the surface that therefore has different linear velocities produces tearing power to pelletizing.
As depicted in figs. 1 and 2, the pelletizing breaker also is provided with cleaning plant 4 in the present embodiment artificial stone blank, cleaning plant 4 is slidingly arranged on the frame 1, and contact with the outer surface of first roller 2 and the outer surface of second roller 3 respectively, when first roller 2 and 3 rotations of second roller, cleaning plant 4 is by the reciprocating motion along first roller 2 and second roller, 3 axial directions, removing is overstock at first roller, 2 surface and second roller, 3 lip-deep overstocked clouts, prevent effectively that not only blank from sticking to cylinder surface, and prevent that effectively blank from overstocking the curing that causes.Further, first roller, 2 surfaces and second roller, 3 surfaces also are pasted with ceramic slabstone 5, and ceramic slabstone 5 can guarantee that white blank can not destroy original color and luster of blank because of friction dyeing.In the practical application, the tearing width of channel can be set according to the actual size of pelletizing, guarantee that the tearing passage can block pelletizing, preferably, the tearing width of channel is 3mm～10mm.The diameter of first roller 2 and second roller 3 can be identical, also can be different.First rotating speed of first roller 2 can determine that preferably, first rotating speed of first roller 2 is 500r/min～900r/min, can guarantee enough tearing power according to the parameters such as hardness of pelletizing.
Present embodiment provides pelletizing breaker in a kind of artificial stone blank, adopts the differential of breaker roll cartridge module by a pair of roller to rotate pelletizing is applied tearing power and makes it broken, has simple in structure and advantage such as practical convenient.After pelletizing breaker break process in the present embodiment artificial stone blank, the pelletizing size is consistent in the blank, blanket defectives such as tissue density is inconsistent, compacting is unreal have been eliminated on the one hand everywhere, defectives such as the air in the pelletizing, blanket surface pinholes be more have been eliminated on the other hand, the artificial stone pressing plate quality of preparing is even, pore-free, has improved the product quality of artificial stone pressing plate.In addition, eliminate the technical scheme of pelletizing with prior art and compare, the not only broken pelletizing efficient of present embodiment height, and still can be used as the raw material use after the pelletizing fragmentation, overcome defectives such as prior art waste raw materials for production and contaminated environment.
Fig. 3 is the structural representation of pelletizing breaker second embodiment in the utility model artificial stone blank.As shown in Figure 3, the pelletizing breaker is a kind of structure expansion of aforementioned first embodiment in the present embodiment artificial stone blank, comprise frame 1 and the destroyer that is arranged in the frame 1, destroyer is used for pelletizing being applied tearing power and making it broken by the differential rotation of roller, destroyer is the first breaker roll cartridge module and the second breaker roll cartridge module of arranged vertical, and two breaker roll cartridge modules are used for successively pelletizing being applied tearing power and make it broken.Particularly, the present embodiment first breaker roll cartridge module is positioned at top, comprises that level is oppositely arranged and rotate in opposite directions first roller 2 and second roller, 3, the first rollers 2 have first rotation speed n
1, second roller 3 has second rotation speed n
2, and n
1=(1.2～2) * n
2, be provided with gap between first roller 2 and second roller 3 as the first tearing passage.The present embodiment second breaker roll cartridge module is positioned at the bottom, comprise level is oppositely arranged and rotate in opposite directions the 3rd roller 6 and the 4th roller 7, the 3rd roller 6 is corresponding with the position of first roller 2, and the 4th roller 7 is corresponding with the position of second roller 3, and the 3rd roller 6 has the 3rd rotation speed n
3, the 4th roller 7 has the 4th rotation speed n
4, and n
4=(1.2～2) * n
3, being provided with gap between the 3rd roller 6 and the 4th roller 7 as the second tearing passage, the second tearing width of channel is less than the first tearing width of channel.The effect of each breaker roll cartridge module is identical with the breaker roll cartridge module of aforementioned first embodiment, but because two breaker roll cartridge modules of present embodiment are the antisymmetry layout, promptly the 3rd roller 6 that higher first roller 2 of the first breaker roll cartridge module medium speed and the second breaker roll cartridge module medium speed are lower is arranged above and below, the 4th higher roller 7 of second roller 3 that the first breaker roll cartridge module medium speed is lower and the second breaker roll cartridge module medium speed is arranged above and below, make two pairs of rollers have the opposite speed difference of direction, therefore two breaker roll cartridge modules of present embodiment apply the opposite tearing power of direction to pelletizing successively, further improve the effect of broken pelletizing, reduced the pelletizing size.
In the practical application, the first tearing passage and the second tearing width of channel ratio can be set according to the actual size of pelletizing, make pelletizing broken successively, preferably, the first tearing width of channel is 1.5 times～3 times of the second tearing channel width.Further, the first breaker roll cartridge module can adopt identical parameter with the second breaker roll cartridge module, i.e. first rotation speed n
1=the four rotation speed n
4, second rotation speed n
2=the three rotation speed n
3
The utility model the foregoing description has only illustrated that destroyer is the technical scheme of a breaker roll cartridge module and two breaker roll cartridge modules, in the practical application, the breaker roll cartridge module of a plurality of arranged verticals can be set according to actual needs, along feedstock direction, the tearing width of channel reduces successively in each breaker roll cartridge module, forms the structure of broken pelletizing step by step.Preferably, destroyer comprises 2～5 breaker roll cartridge modules.
Fig. 4 is the structural representation of the utility model artificial stone pressing plate production equipment.As shown in Figure 4, artificial stone pressing plate production equipment comprises pelletizing breaker 13, material distributing machine 14, second conveyer 15 and trigger squeeze 16 in the mixer 11 that sets gradually, first conveyer 12, the artificial stone blank, wherein the technical scheme of aforementioned second embodiment of pelletizing breaker 13 employings in the artificial stone blank is arranged between first conveyer 12 and the material distributing machine 14.The course of work of the utility model artificial stone pressing plate production equipment is: raw material is sent into pelletizing breaker 13 in the artificial stone blank by first conveyer 12 after stirring into blank through mixer 11.Because the speed discrepancy of the first breaker roll cartridge module is opposite with the speed discrepancy of the second breaker roll cartridge module, the first tearing width of channel is greater than the second tearing width of channel in the second breaker roll cartridge module in the first breaker roll cartridge module, therefore the first breaker roll cartridge module applies the tearing power of first direction and makes it fragmentation to the pelletizing in the blank after, the second breaker roll cartridge module applies the tearing power of second direction and makes it further fragmentation the pelletizing in the blank, first direction is opposite with second direction, makes through the pelletizing size after broken the breaing up consistent.Afterwards, blank enters material distributing machine 14, and material distributing machine 14 is arranged to tabular back with blank and is transported to trigger squeeze 16 by second conveyer 15, is pressed into blanket through after the extracting vacuum.In the said process, because each roller surface all is pasted with ceramic slabstone, the white blank can not destroy original color and luster of blank because of friction dyeing, cleaning plant contacts with the surface of ceramic slabstone simultaneously, the overstocked clout that will stick to ceramic stone plate surface by axially reciprocating is cleaned out, and prevents that blank from overstocking and curing.
It should be noted that at last: above embodiment is only unrestricted in order to the explanation the technical solution of the utility model, although the utility model is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement the technical solution of the utility model, and not break away from the spirit and scope of technical solutions of the utility model.
Claims (10)
1. pelletizing breaker in the artificial stone blank comprises frame, it is characterized in that, is provided with differential by roller in the described frame and rotates pelletizing is applied tearing power and makes it broken destroyer.
2. pelletizing breaker in the artificial stone blank according to claim 1, it is characterized in that, described destroyer is a breaker roll cartridge module, described breaker roll cartridge module comprises first roller and second roller that level is oppositely arranged and rotate in opposite directions, described first roller has first rotating speed, described second roller has second rotating speed, and first rotating speed is provided with the gap as the tearing passage greater than second rotating speed between described first roller and second roller.
3. pelletizing breaker in the artificial stone blank according to claim 1, it is characterized in that, described destroyer is the first breaker roll cartridge module and the second breaker roll cartridge module of arranged vertical, the described first breaker roll cartridge module comprises first roller and second roller that level is oppositely arranged and rotate in opposite directions, described first roller has first rotating speed, described second roller has second rotating speed, and first rotating speed is provided with the gap as the first tearing passage greater than second rotating speed between described first roller and second roller; The described second breaker roll cartridge module comprises the 3rd roller and the 4th roller that level is oppositely arranged and rotate in opposite directions, described the 3rd roller has the 3rd rotating speed, described the 4th roller has the 4th rotating speed, and the 4th rotating speed is provided with the gap as the second tearing passage greater than the 3rd rotating speed between described the 3rd roller and the 4th roller.
4. pelletizing breaker in the artificial stone blank according to claim 3 is characterized in that, described first roller and the 3rd roller are arranged above and below, and described second roller and the 4th roller are arranged above and below.
5. pelletizing breaker in the artificial stone blank according to claim 3 is characterized in that, described the 4th rotating speed=(1.2～2) * 3rd rotating speed.
6. pelletizing breaker in the artificial stone blank according to claim 3 is characterized in that, the described first tearing width of channel=(1.5～3) * second tearing width of channel.
7. pelletizing breaker in the artificial stone blank according to claim 3 is characterized in that, is slidingly equipped with on the described frame to remove the cleaning plant that overstocks clout on first roller, second roller, the 3rd roller and the 4th roller surface.
8. pelletizing breaker in the artificial stone blank according to claim 3 is characterized in that, the surface of described first roller, second roller, the 3rd roller and the 4th roller is pasted with ceramic slabstone.
9. according to pelletizing breaker in the described artificial stone blank of arbitrary claim in the claim 2～8, it is characterized in that described first rotating speed=(1.2～2) * second rotating speed.
10. pelletizing breaker in the artificial stone blank according to claim 9 is characterized in that, described first rotating speed is 500r/min～900r/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202231132U CN201543481U (en) | 2009-09-25 | 2009-09-25 | Pallet breaker for artificial stone blank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202231132U CN201543481U (en) | 2009-09-25 | 2009-09-25 | Pallet breaker for artificial stone blank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201543481U true CN201543481U (en) | 2010-08-11 |
Family
ID=42598639
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202231132U Expired - Fee Related CN201543481U (en) | 2009-09-25 | 2009-09-25 | Pallet breaker for artificial stone blank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201543481U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103196314A (en) * | 2013-03-26 | 2013-07-10 | 北京广厦环能科技有限公司 | Powder flow cooler capable of blanking evenly |
| CN107715963A (en) * | 2017-11-02 | 2018-02-23 | 嘉善中奥复合材料有限公司 | The reducing mechanism of amino film plastics |
-
2009
- 2009-09-25 CN CN2009202231132U patent/CN201543481U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103196314A (en) * | 2013-03-26 | 2013-07-10 | 北京广厦环能科技有限公司 | Powder flow cooler capable of blanking evenly |
| CN107715963A (en) * | 2017-11-02 | 2018-02-23 | 嘉善中奥复合材料有限公司 | The reducing mechanism of amino film plastics |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160325 Address after: 528313 Guangdong City, Shunde province Chencun Town, industrial park, long Ring Road West Town, No. 1 Patentee after: KEDA CLEAN ENERGY CO., LTD. Address before: 528313 Guangdong City, Shunde province Chencun Town, industrial park, long Ring Road West Town, No. 1 Patentee before: Foshan Keda Stone-Machine Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100811 Termination date: 20170925 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |