CN201533561U - chocolate casting machine - Google Patents

chocolate casting machine Download PDF

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Publication number
CN201533561U
CN201533561U CN2009201895403U CN200920189540U CN201533561U CN 201533561 U CN201533561 U CN 201533561U CN 2009201895403 U CN2009201895403 U CN 2009201895403U CN 200920189540 U CN200920189540 U CN 200920189540U CN 201533561 U CN201533561 U CN 201533561U
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CN
China
Prior art keywords
plunger
chocolate
casting machine
baffle plate
barrel
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2009201895403U
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Chinese (zh)
Inventor
王永兴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUZHOU GUSU GENERAL WORKS OF FOOD PROCESSING MACHINERY
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SUZHOU GUSU GENERAL WORKS OF FOOD PROCESSING MACHINERY
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Priority to CN2009201895403U priority Critical patent/CN201533561U/en
Application granted granted Critical
Publication of CN201533561U publication Critical patent/CN201533561U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a chocolate casting machine, which comprises a plunger piston driving mechanism and a plurality of plunger pistons, wherein the plunger piston driving mechanism comprises a motive power device, a support frame and a baffle plate, wherein the support frame is connected with the motive power device, the baffle plate is fixed on the support frame, each plunger piston is respectively connected with the baffle plate through a material injection fine regulating mechanism, the material injection fine regulation mechanism comprises a screw post, one end of the screw post is fixed to the plunger pistons, and the other end of the screw pot passes through the baffle plate and is sheathed and connected with at least one screw nut. The chocolate casting machine of the utility model can overcome the product quality defect generated by casting errors in the production process in time because of the adjustable stroke of the plunger pistons, can ensure the uniform weight of the chocolate and can improve the product quality.

Description

Chocolate casting machine
Technical field
The utility model relates to a kind of food processing equipment, specifically is a kind of chocolate casting machine.
Background technology
Present common chocolate casting machine, its frame is provided with barrel and is positioned at the blanking plate of barrel below, be provided with in the described blanking plate some valve pockets and with the plunger cavity of the corresponding one by one connection of described valve pocket, below blanking plate, then be inserted with the distribution plate of changeable type, be equipped with a feed well and a discharging opening corresponding to each valve pocket on this distribution plate.Described valve pocket top communicates with corresponding blanking port on the barrel, and the valve pocket bottom then communicates with corresponding feed well on the distribution plate.Be equipped with rotational valve core in described each valve pocket, this rotational valve core is by the spool drive mechanism in the outside.And being equipped with plunger in described each plunger cavity, these plungers are arranged side by side and are driven by same plunger actuation mechanism.
Above-mentioned chocolate casting machine before operation begins, needs at first to place a chocolate template in cast below distribution plate, prefabricated on this chocolate template have a die cavity that forms predetermined chocolate shape, and each die cavity is all relative with a discharging opening on the distribution plate.During the cast beginning, spool is in first operating position, makes barrel be communicated with plunger cavity, and from barrel in suck slip plunger cavity in by moving after the actuation plunger this moment.Subsequently spool is got to second operating position, made plunger cavity be communicated with feed well on the distribution plate, advance by actuation plunger this moment, with slip in distribution plate injects die cavity on the chocolate template.
In theory, behind the casting complete, the weight of the chocolate in each chocolate template die cavity should be consistent, but actual conditions be since cast passage internal clearance and resistance influence, the long cast error that always produces of time one causes the chocolate weight finally made inconsistent.Change if in general find the chocolate weight in the chocolate template die cavity of part in process of production, so only need by regulating the stroke of the plunger corresponding, to increase or to reduce to water fluence, just can eliminate the influence that error causes product with this die cavity.Yet the stroke of each plunger all fixes in the present above-mentioned chocolate casting machine, can't regulate, and causes product to have mass defect and can't remedy.
Summary of the invention
The utility model purpose is: provide a kind of ram travel adjustable chocolate casting machine, can remedy the product quality defect that causes because of the cast error, with the chocolate weight unanimity of guaranteeing to make.
The technical solution of the utility model is: a kind of chocolate casting machine, comprise plunger actuation mechanism and some plungers, and described plunger actuation mechanism comprises power set, connect the support of power set and be fixed on baffle plate on the support; Described each plunger all links to each other with baffle plate by a material feeding micro-adjusting mechanism, and this material feeding micro-adjusting mechanism comprises double-screw bolt, and one of this double-screw bolt and plunger are fixed, and the other end is then passed baffle plate and is socketed with at least one nut.
This chocolate casting machine described in the utility model is the same with prior art, also comprise barrel of being located on the frame and the blanking plate that is positioned at the barrel below, be provided with in the described blanking plate some valve pockets and with the plunger cavity of the corresponding one by one connection of described valve pocket, described plunger is located in the plunger cavity.
The below of blanking plate described in the utility model further is inserted with the distribution plate of changeable type, be equipped with a feed well and a discharging opening corresponding to each valve pocket on this distribution plate, described valve pocket top communicates with corresponding blanking port on the barrel, and the valve pocket bottom then communicates with corresponding feed well on the distribution plate; Be equipped with rotational valve core in described each valve pocket, this rotational valve core is by the spool drive mechanism in the outside.
The driving mechanism of spool described in the utility model comprises that further spool drives cylinder and rocking arm, and described spool drives cylinder and is fixed on the barrel; Described rocking arm one end is fixed on the rotational valve core, and the other end and spool drive the piston hinge of cylinder.
The preferred studs of double-screw bolt described in the utility model, and the screwed hole that one head and plunger end are axially arranged with is spirally connected.
Power set in the mechanism of plunger actuation described in the utility model can be the plunger actuation cylinders or be the plunger actuation hydraulic cylinder, and the piston of described plunger actuation cylinder or plunger actuation hydraulic cylinder fixes with support.
Operation principle of the present utility model is as follows:
The casting process of the utility model routine is the same with prior art, before the cast operation begins, need at first to place below distribution plate a chocolate template, prefabricated on this chocolate template have a die cavity that forms predetermined chocolate shape, and each die cavity is all relative with a discharging opening on the distribution plate.
During the cast beginning, rotational valve core is in first operating position, makes barrel be communicated with plunger cavity, and power set drive this moment support retreats, and orders about plunger and moves simultaneously in nut by baffle effect simultaneously, and slip is sucked in the plunger cavity in barrel.Subsequently rotational valve core is got to second operating position, make plunger cavity be communicated with feed well on the distribution plate, power set drove support and advanced this moment, simultaneously by baffle effect in the plunger end and actuation plunger is advanced, with slip in distribution plate injects die cavity on the chocolate template.
The utility model in process of production, if finding on the chocolate template the chocolate weight in certain or the part die cavity kicks the beam, then can keep this die cavity that kicks the beam the nut location of plunger back-end of correspondence constant, and the nut back of all the other plunger ends is regulated the certain displacement amount.So when next time, cast began, because the rear nut that the nut location of regulating was not being regulated, can at first not contact the nut that these were regulated during the baffle plate rollback, but possess one section idle stroke, make the stroke of all the other plungers reduce, the ram travel of the die cavity correspondence that kicks the beam then remains unchanged.On the integral body of plunger motion, this process be actually relative increased the die cavity that kicks the beam the stroke of plunger of correspondence, balance each plunger water fluence, make that finally the chocolate weight in all die cavities can be consistent on the chocolate template.
Same, if find on the chocolate template chocolate overweight in certain or the part die cavity in the production process, so only need find the pairing plunger of this overweight die cavity immediately, and the nut back of these plunger ends regulated the certain displacement amount, and the terminal nut location of remaining plunger remains unchanged.So when next time, cast began, because the nut location of regulating is at unadjusted rear nut, to can at first not contact the nut of regulating during the baffle plate rollback, but possess one section idle stroke, this process be actually reduced overweight die cavity the stroke of plunger of correspondence, the stroke of all the other plungers then remains unchanged, final same balance water fluence, make that the chocolate weight in all die cavities can be consistent on the chocolate template.
The utility model advantage is:
1. this chocolate casting machine described in the utility model because ram travel is adjustable, so can in time remedy in process of production because of pouring into a mould the product quality defect that error produces, is guaranteed the chocolate weight unanimity that makes, improves the quality of products.
2. this chocolate casting machine described in the utility model, the slight improvements that it is just done on existing chocolate casting machine but can produce very big benefit, and easy to implement, is convenient to promote, and has advantages of high practicability.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further described:
Fig. 1 is a structural front view of the present utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the independent structure for amplifying schematic diagram of material feeding micro-adjusting mechanism described in the utility model;
Fig. 4 is the structural representation of distribution plate;
Fig. 5 is the structural representation of chocolate template.
Wherein: 1, barrel; 2, blanking plate; 3, plunger; 4, power set; 5, support; 6, baffle plate; 7, double-screw bolt; 8, nut; 9, distribution plate; 901, feed well; 902, discharging opening; 10, rotational valve core; 11, spool drives cylinder; 12, rocking arm; 13, plunger actuation cylinder; 14, nut; 15, chocolate template; 16, die cavity; A, material feeding micro-adjusting mechanism.
The specific embodiment
Embodiment: in conjunction with Fig. 1, Figure 2 shows that a kind of specific embodiment of the chocolate casting machine of the utility model, its integral body drives these assemblies by barrel 1, blanking plate 2, plunger 3, plunger actuation mechanism, material feeding micro-adjusting mechanism a, distribution plate 9, rotational valve core 10 and spool and constitutes.
Described barrel 1 and blanking plate 2 all are fixed on the frame, and barrel 1 is positioned at blanking plate 2 tops.Left-right symmetry is provided with two valve chambeies (invisible among the figure), 16 valve pockets of every row in the described blanking plate 2.Meanwhile, be provided with in the blanking plate 2 and the corresponding one by one two row's plunger cavities (invisible among the figure) that are communicated with of valve pocket, be equipped with plunger 3 in each plunger cavity, thus arrange side by side as can be seen from the vertical view shown in Figure 2 two arrange totally 32 plungers.
Plunger actuation mechanism described in the present embodiment comprises power set 4, connect the support 5 of power set 4 and be fixed on baffle plate 6 on the support 5; Described power set 4 are concrete to adopt plunger actuation cylinders 13, and the piston of this plunger actuation cylinder 13 and support 5 fix.Described each plunger 3 all links to each other with baffle plate 6 by material feeding micro-adjusting mechanism a.Specifically in conjunction with shown in Figure 3, the micro-adjusting mechanism of material feeding described in present embodiment a is made up of double-screw bolt 7, two nuts 8 and nut 14.The described double-screw bolt 7 concrete studs that adopt, a screwed hole that is axially arranged with plunger 3 ends of this studs is spirally connected, thereby fixes with plunger 3; Baffle plate 6 terminal hold-doun nuts 14 are then passed in the other end, two nuts 8 of socket then between nut 14 and baffle plate 6.
The below of described blanking plate 2 is inserted with the distribution plate 9 of changeable type, in conjunction with shown in Figure 4, be equipped with a feed well 901 and a discharging opening 902 corresponding to each valve pocket on this distribution plate 9, described valve pocket top communicates with corresponding blanking port (invisible among the figure) on the barrel 1, and the valve pocket bottom then communicates with corresponding feed well 901 on the distribution plate 9; Be equipped with rotational valve core 10 in described each valve pocket, this rotational valve core 10 is by the spool drive mechanism in the outside.The driving mechanism of spool described in the present embodiment comprises that spool drives cylinder 11 and rocking arm 12, and described spool drives cylinder 11 and is fixed on the barrel 1; Described rocking arm 12 1 ends are fixed on the rotational valve core 10, and the other end and spool drive the piston hinge of cylinder 11.
The operation principle of present embodiment is as follows:
The casting process of present embodiment routine is the same with prior art, before the cast operation begins, need at first below distribution plate 9, to place a chocolate template 15 as shown in Figure 5, prefabricated on this chocolate template 15 have a die cavity 16 that forms predetermined chocolate shape, and each die cavity 16 is all relative with a discharging opening 902 on the distribution plate 9.
During the cast beginning, rotational valve core 10 is in first operating position, makes barrel 1 be communicated with plunger cavity, and this moment, plunger actuation cylinder 13 drive supports 5 retreated, simultaneously order about plunger 3 and move simultaneously, slip is sucked in the plunger cavity in barrel 1 by baffle plate 6 acts on nut 8.Subsequently rotational valve core 10 is got to second operating position, make plunger cavity be communicated with feed well 901 on the distribution plate 9, this moment, plunger actuation cylinder 13 drive supports 5 advanced, actuation plunger 3 is advanced by baffle plate 6 acts on plunger 3 ends simultaneously, in the die cavity 16 of slip on the chocolate template 15 of distribution plate 9 injections.
Present embodiment in process of production, if finding on the chocolate template 15 the chocolate weight in certain or the part die cavity 16 kicks the beam, two nut 8 invariant positions that then can keep plunger 3 rear ends of these 16 correspondences of die cavity that kick the beam, and two nut back of all the other plunger ends are regulated the certain displacement amount.So when next time, cast began, because nut 8 rears that the nut location of regulating was not being regulated, can at first not contact the nut that these were regulated during baffle plate 6 rollbacks, but possess one section idle stroke, make the stroke of all the other plungers reduce, plunger 3 strokes of 16 correspondences of die cavity that kick the beam then remain unchanged.On the integral body of plunger motion, this process is actually the relative stroke that has increased the plunger 3 of 16 correspondences of die cavity that kick the beam, balance each plunger water fluence, make that finally the chocolate weight in all die cavities 16 can be consistent on the chocolate template 15.
Same, if find on the chocolate template 15 chocolate overweight in certain or the part die cavity 16 in the production process, so only need find this overweight die cavity 16 pairing plungers 3 immediately, and two nuts 8 of these plunger 3 ends are regulated the certain displacement amount backward, and the terminal nut location of remaining plunger remains unchanged.So when next time, cast began, because nut 8 positions of regulating are at unadjusted rear nut, to can at first not contact the nut of regulating 8 during baffle plate 6 rollbacks, but possess one section idle stroke, this process is actually the stroke of the plunger 3 that has reduced 16 correspondences of overweight die cavity, the stroke of all the other plungers then remains unchanged, final same balance water fluence, make that the chocolate weight in all die cavities 16 can be consistent on the chocolate template 15.
By the foregoing description as can be known, this chocolate casting machine described in the utility model is because ram travel is adjustable, so can in time remedy the product quality defect that produces because of the cast error in process of production, guarantee the chocolate weight unanimity that makes, improve the quality of products.And the slight improvements that the utility model is just done on existing chocolate casting machine but can produce very big benefit, and easy to implement, is convenient to promote, and has advantages of high practicability.
Certainly the foregoing description only is explanation technical conceive of the present utility model and characteristics, and its purpose is to allow the people who is familiar with this technology can understand content of the present utility model and enforcement according to this, can not limit protection domain of the present utility model with this.All equivalent transformation or modifications of doing according to the spiritual essence of the utility model main technical schemes all should be encompassed within the protection domain of the present utility model.

Claims (6)

1. a chocolate casting machine comprises plunger actuation mechanism and some plungers (3), and described plunger actuation mechanism comprises power set (4), connect the support (5) of power set (4) and be fixed on baffle plate (6) on the support (5); It is characterized in that described each plunger (3) all links to each other with baffle plate (6) by a material feeding micro-adjusting mechanism (a), this material feeding micro-adjusting mechanism (a) comprises double-screw bolt (7), (7) one of this double-screw bolts are fixing with plunger (3), and the other end is then passed baffle plate (6) and is socketed with at least one nut (8).
2. chocolate casting machine according to claim 1, it is characterized in that also comprising the barrel of being located on the frame (1) and be positioned at the blanking plate (2) of barrel (1) below, be provided with in the described blanking plate (2) some valve pockets and with the plunger cavity of the corresponding one by one connection of described valve pocket, described plunger (3) is located in the plunger cavity.
3. chocolate casting machine according to claim 2, it is characterized in that the below of described blanking plate (2) is inserted with the distribution plate (9) of changeable type, this distribution plate (9) is gone up and is equipped with a feed well (901) and a discharging opening (902) corresponding to each valve pocket, described valve pocket top is gone up corresponding blanking port with barrel (1) and is communicated, and the valve pocket bottom is then gone up corresponding feed well (901) with distribution plate (9) and communicated; Be equipped with rotational valve core (10) in described each valve pocket, this rotational valve core (10) is by the spool drive mechanism in the outside.
4. chocolate casting machine according to claim 3 is characterized in that described spool driving mechanism comprises that spool drives cylinder (11) and rocking arm (12), and described spool drives cylinder (11) and is fixed on the barrel (1); Described rocking arm (12) one ends are fixed on the rotational valve core (10), and the other end and spool drive the piston hinge of cylinder (11).
5. according to claim 1 or 2 or 3 or 4 described chocolate casting machines, it is characterized in that described double-screw bolt (7) is a studs, the screwed hole that one head and plunger (3) end is axially arranged with is spirally connected.
6. according to claim 1 or 2 or 3 or 4 described chocolate casting machines, it is characterized in that described power set (4) are plunger actuation cylinder (13) or plunger actuation hydraulic cylinder, the same support of piston (5) of described plunger actuation cylinder (13) or plunger actuation hydraulic cylinder fixes.
CN2009201895403U 2009-10-19 2009-10-19 chocolate casting machine Expired - Fee Related CN201533561U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009201895403U CN201533561U (en) 2009-10-19 2009-10-19 chocolate casting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009201895403U CN201533561U (en) 2009-10-19 2009-10-19 chocolate casting machine

Publications (1)

Publication Number Publication Date
CN201533561U true CN201533561U (en) 2010-07-28

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CN2009201895403U Expired - Fee Related CN201533561U (en) 2009-10-19 2009-10-19 chocolate casting machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103039674A (en) * 2013-01-04 2013-04-17 张彩玲 Chain-free automatic casting machine for chocolate
CN106578272A (en) * 2017-01-04 2017-04-26 江油市丹阳机电设备有限责任公司 Chocolate pouring device
CN107439766A (en) * 2016-05-31 2017-12-08 苏州姑苏食品机械有限公司 Chocolate drop pours machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103039674A (en) * 2013-01-04 2013-04-17 张彩玲 Chain-free automatic casting machine for chocolate
CN107439766A (en) * 2016-05-31 2017-12-08 苏州姑苏食品机械有限公司 Chocolate drop pours machine
CN106578272A (en) * 2017-01-04 2017-04-26 江油市丹阳机电设备有限责任公司 Chocolate pouring device
CN106578272B (en) * 2017-01-04 2018-05-08 江油市丹阳机电设备有限责任公司 A kind of chocolate casting device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100728

Termination date: 20151019

EXPY Termination of patent right or utility model