CN203752404U - Electro-hydraulic compound injection molding machine - Google Patents

Electro-hydraulic compound injection molding machine Download PDF

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CN203752404U
CN203752404U CN201420150061.1U CN201420150061U CN203752404U CN 203752404 U CN203752404 U CN 203752404U CN 201420150061 U CN201420150061 U CN 201420150061U CN 203752404 U CN203752404 U CN 203752404U
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injection
cylinder
motor
mold
oil
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马廷勇
付永涛
熊成刚
欧阳红群
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GUANGDONG SHUNDE LIXIN PRECISION MACHINERY CO Ltd
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GUANGDONG SHUNDE LIXIN PRECISION MACHINERY CO Ltd
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Abstract

The utility model relates to an electricity liquid combined type injection moulding machine, including fuselage, closing die device, compound die actuating system and plastify injection apparatus, the compound die actuating system is servo economizer system, plastify injection apparatus is electronic plastify injection apparatus. The die assembly driving system comprises a servo motor, a servo driver and an oil pump, wherein the servo motor is electrically connected with the servo driver, the servo motor is in transmission connection with the oil pump, a pump port of the oil pump is respectively communicated with an oil tank and a hydraulic pipeline, and the oil pump provides hydraulic driving energy for the die moving oil cylinder, the die locking oil cylinder, the ejection oil cylinder, the pressurization oil cylinder and the injection oil cylinder through the hydraulic pipeline; the plasticizing injection device comprises a machine barrel assembly, a hopper seat, a frame, a screw, a storage motor, an injection movable plate and an injection motor. The utility model discloses simple structure, accurate, response are quick, energy-conserving, environmental protection, low noise, need not transfer advantages such as mould and mould life height, and it shortens the shaping cycle 30 ~ 40% than ordinary type injection molding machine, and is energy-conserving 40 ~ 70%.

Description

电液复合式注射成型机Electro-hydraulic compound injection molding machine

技术领域 technical field

本实用新型涉及塑料成型设备,尤其涉及一种电液复合式注射成型机。 The utility model relates to plastic molding equipment, in particular to an electro-hydraulic composite injection molding machine.

背景技术 Background technique

注塑行业正面临着一个飞速发展的机遇,在注塑产品的成本构成中,电费占了相当的比例,传统的注塑机油泵马达耗电占整个设备耗电量比例高达65%~80%。随着能源问题日益受到重视,尤其是我国近些时候循环经济理念的提出,节约能源变得越来越重要。因此,环保和节能化成了当前注塑机发展的一个重要方向。长期以来,全液压注塑机在注塑机市场中占据着主导地位。但随着全电动注塑机的发展,全液压注塑机日益受到越来越大的挑战。然而,两种注塑机各具有自己的优缺点。 The injection molding industry is facing a rapid development opportunity. In the cost structure of injection molding products, electricity costs account for a considerable proportion. The power consumption of traditional injection molding machine oil pump motors accounts for as high as 65% to 80% of the total equipment power consumption. With the increasing attention to energy issues, especially the concept of circular economy in my country recently, saving energy has become more and more important. Therefore, environmental protection and energy saving have become an important direction for the development of injection molding machines. For a long time, full hydraulic injection molding machines have occupied a dominant position in the injection molding machine market. However, with the development of all-electric injection molding machines, all-hydraulic injection molding machines are increasingly challenged. However, both injection molding machines have their own advantages and disadvantages.

全液压式注塑机在成型精密、形状复杂的制品方面有许多独特优势,它从传统的单缸充液式、多缸充液式发展到现在的两板直压式,其中以两板直压式最具代表性,但其控制技术难度大,机械加工精度高,液压技术也难掌握。 The full hydraulic injection molding machine has many unique advantages in forming precision and complex-shaped products. It has developed from the traditional single-cylinder liquid-filled type and multi-cylinder liquid-filled type to the current two-platen direct pressure type, of which the two-platen direct pressure The most representative type, but its control technology is difficult, the machining precision is high, and the hydraulic technology is also difficult to master.

全电动式注塑机有一系列优点,特别是在环保和节能方面的优势,由于使用伺服电机注射控制精度高,转速也较稳定,还可以多级调节。但全电动式注塑机在使用寿命上不如全液压式注塑机,而全液压式注塑机要保证精度就必须使用带闭环控制的伺服阀,伺服阀价格昂贵,成本太高。 The all-electric injection molding machine has a series of advantages, especially in terms of environmental protection and energy saving. Due to the use of servo motors, the injection control precision is high, the speed is relatively stable, and it can be adjusted in multiple stages. However, the service life of the all-electric injection molding machine is not as good as that of the all-hydraulic injection molding machine, and the full-hydraulic injection molding machine must use a servo valve with closed-loop control to ensure accuracy. The servo valve is expensive and the cost is too high.

实用新型内容 Utility model content

本实用新型的目的在于提供一种结构简单、合理,综合了全液压机与全电动机的优势,实现了精密性和灵活性,适用范围广、快速、节能、环保、低噪音的电液复合式注射成型机,以克服现有技术的不足之处。 The purpose of this utility model is to provide an electro-hydraulic compound injection molding machine with simple and reasonable structure, which integrates the advantages of full hydraulic press and full electric motor, realizes precision and flexibility, wide application range, fast, energy saving, environmental protection and low noise. Forming machine to overcome the deficiencies of the prior art.

本实用新型的目的是这样实现的: The purpose of this utility model is achieved in that:

一种电液复合式注射成型机,包括机身、合模装置、合模驱动系统以及塑化注射装置,合模装置依次设有支架、动模板和定模板,支架和定模板设置在机身上,支架与定模板通过拉杆连接,动模板滑动设置在拉杆上,动模板朝向支架的面上设有移模油缸、锁模油缸和顶出油缸;塑化注射装置滑动设置在机身上,定模板及注射头板之间设有用于控制塑化注射装置整体运动的射移油缸,其特征在于:所述合模驱动系统为伺服节能系统,其包括伺服电机、伺服驱动器和油泵,伺服电机和伺服驱动器电性连接,伺服电机与油泵传动连接,油泵的泵口分别与油箱和液压管路连通,油泵并通过液压管路为移模油缸、锁模油缸、顶出油缸、增压油缸和射移油缸提供液压驱动能,增压油缸为锁模油缸提供高压。所述塑化注射装置为电动塑化注射装置,其包括机筒组件、料斗座、框架、螺杆、储料电机、注射动板和注射电机,机筒组件固定设置在框架外端、并指向定模板外端面;料斗座设置在机筒组件上、并与机筒组件内部连通;螺杆插入机筒组件内、并与储料电机传动连接,储料电机设置在储料电机支架上,储料电机支架设置在注射动板上,注射动板滑动设置在框架上,框架与机身滑动配合;注射电机设置在注射电机支架上,注射电机支架设置在框架上,注射电机与注射动板传动连接,以控制注射动板在框架上滑动。 An electro-hydraulic composite injection molding machine, comprising a body, a mold clamping device, a mold clamping drive system and a plasticizing injection device, the mold clamping device is provided with a bracket, a movable platen and a fixed platen in sequence, and the bracket and the fixed platen are arranged on the body On the top, the bracket and the fixed template are connected by a tie rod, and the movable template is slidably set on the tie rod, and the surface of the movable template facing the bracket is provided with a mold-moving cylinder, a mold-locking cylinder and an ejecting cylinder; the plasticizing injection device is slidably set on the machine body, A shooting oil cylinder for controlling the overall movement of the plasticizing injection device is arranged between the fixed platen and the injection head plate, and it is characterized in that: the mold clamping drive system is a servo energy-saving system, which includes a servo motor, a servo drive and an oil pump, and the servo motor It is electrically connected with the servo driver, the servo motor is connected with the oil pump transmission, the pump port of the oil pump is respectively connected with the oil tank and the hydraulic pipeline, and the oil pump is used for the mold transfer cylinder, the mold clamping cylinder, the ejector cylinder, the booster cylinder and the hydraulic pipeline through the hydraulic pipeline. The shooting cylinder provides hydraulic driving energy, and the booster cylinder provides high pressure for the clamping cylinder. The plasticizing injection device is an electric plasticizing injection device, which includes a barrel assembly, a hopper seat, a frame, a screw, a material storage motor, an injection moving plate and an injection motor, and the barrel assembly is fixedly arranged at the outer end of the frame and points to a fixed The outer end surface of the formwork; the hopper seat is set on the barrel assembly and communicates with the inside of the barrel assembly; the screw is inserted into the barrel assembly and connected to the storage motor drive, the storage motor is set on the storage motor bracket, and the storage motor The bracket is set on the injection moving plate, the injection moving plate is slidingly set on the frame, and the frame is slidingly matched with the body; the injection motor is set on the injection motor bracket, the injection motor bracket is set on the frame, and the injection motor is connected with the injection moving plate. To control the sliding of the injection moving plate on the frame.

所述油泵的泵口包括吸油口和出油口,吸油口与油箱连通,出油口通过控制阀与各油缸的液压管路连通。 The pump port of the oil pump includes an oil suction port and an oil outlet port, the oil suction port communicates with the oil tank, and the oil outlet port communicates with the hydraulic pipelines of each oil cylinder through a control valve.

所述储料电机支架固定设置在注射动板上,储料电机支架中心与注射动板中心距离可调。 The storage motor bracket is fixedly arranged on the injection movable plate, and the distance between the center of the material storage motor support and the center of the injection movable plate is adjustable.

所述电动塑化注射装置的框架包括注射头板、导柱和注射尾板,注射头板和注射尾板固定设置在导柱两端,注射头板和注射尾板设置在直线导轨上,直线导轨与机身连接,注射动板设置在注射头板和注射尾板之间、并与导柱滑动配合。 The frame of the electric plasticizing injection device includes an injection head plate, a guide post and an injection tail plate, the injection head plate and the injection tail plate are fixedly arranged at both ends of the guide post, and the injection head plate and the injection tail plate are arranged on the linear guide rail, and the straight line The guide rail is connected with the fuselage, and the injection movable plate is arranged between the injection head plate and the injection tail plate, and is slidably matched with the guide post.

所述储料电机通过储料减速传动副与螺杆连接,注射电机依次通过注射减速传动副和滚珠丝杠传动副与注射动板传动连接,注射电机支架设置在注射尾板上,注射电机支架中心与注射尾板中心距离可调;所述滚珠丝杠传动副与注射动板之间还设有传动座和射出力量测定板。 The storage motor is connected to the screw through the storage deceleration transmission pair, the injection motor is connected to the injection moving plate through the injection deceleration transmission pair and the ball screw transmission pair in turn, the injection motor bracket is set on the injection tail plate, and the center of the injection motor bracket The distance from the center of the injection tail plate is adjustable; a transmission seat and an injection force measuring plate are also arranged between the ball screw transmission pair and the injection moving plate.

所述储料减速传动副和注射减速传动副的减速比均为3:1。 The reduction ratios of the storage deceleration transmission pair and the injection deceleration transmission pair are both 3:1.

所述合模装置是四缸全液压结构,该结构包括四根拉杆,各拉杆平行设置并分别穿过动模板四角固定在定模板与后支架的四角上。 The mold clamping device is a four-cylinder full hydraulic structure, which includes four tie rods, each tie rod is arranged in parallel and fixed on the four corners of the fixed template and the rear support through the four corners of the movable template.

所述锁模油缸设有四个,各锁模油缸的缸体分别套在一拉杆外面并固定在动模板上,锁模油缸的活塞固定在拉杆上,活塞将缸体内部分开有前腔和后腔,前腔和后腔通过插装阀连接,插装阀在开合模或高压锁模过程中连通或断开前腔和后腔。 There are four clamping oil cylinders, and the cylinder body of each clamping cylinder is respectively set on the outside of a pull rod and fixed on the movable template. The piston of the clamping cylinder is fixed on the pull rod, and the piston divides the cylinder body into a front cavity and a The rear cavity, the front cavity and the rear cavity are connected by a cartridge valve, and the cartridge valve connects or disconnects the front cavity and the rear cavity during mold opening and closing or high-pressure mold clamping.

所述移模油缸设有两个,移模油缸安装在动模板和支架之间,移模油缸并与锁模油缸在同一水平线上,两个移模油缸的前腔相互连通,两个移模油缸的后腔相互连通。 There are two mold-moving cylinders. The mold-moving cylinders are installed between the movable template and the support. The mold-moving cylinders are on the same level as the clamping cylinders. The front cavities of the two mold-moving cylinders communicate with each other. The back cavities of the oil cylinders communicate with each other.

所述顶出油缸设有一个,其位于动模板中心上。 The ejection oil cylinder is provided with one, which is located on the center of the moving template.

所述增压油缸为四个锁模油缸提供高压,增压油缸分别通过控制阀油路与油泵和锁模油缸连通。 The booster cylinder provides high pressure for the four clamping cylinders, and the booster cylinders communicate with the oil pump and the clamping cylinder respectively through the control valve oil circuit.

所述合模装置和电动塑化注射装置卧放在机身上,伺服节能系统、增压油缸和油箱设置在机身内,其中,伺服节能系统位于电动塑化注射装置下方。 The mold clamping device and the electric plasticizing injection device lie on the fuselage, and the servo energy-saving system, pressurized oil cylinder and oil tank are arranged in the fuselage, wherein the servo energy-saving system is located under the electric plasticizing injection device.

所述射移油缸替换为电机驱动机构,以通过电机驱动机构来调节电动塑化注射装置的位移。 The shooting oil cylinder is replaced by a motor drive mechanism to adjust the displacement of the electric plasticizing injection device through the motor drive mechanism.

本实用新型的有益效果如下。 The beneficial effects of the utility model are as follows.

(1)本实用新型结构简单、精密、响应快速、节能、环保、低噪音、不用调模和模具使用寿命高等优点,它比普通型注塑机缩短成型周期30~40%,节能40~70%。 (1) The utility model has the advantages of simple structure, precision, fast response, energy saving, environmental protection, low noise, no need for mold adjustment and long service life of the mold. It shortens the molding cycle by 30-40% and saves energy by 40-70% compared with ordinary injection molding machines. .

(2)采用四缸全液压锁模结构、电动塑化注射装置以及伺服节能系统驱动的设计理念,综合了全液压机与全电动机的优势,每个动作过程中的压力、速度进行了实时闭环控制,实时检测和反馈。 (2) Adopting the design concept of four-cylinder full hydraulic clamping structure, electric plasticizing injection device and servo energy-saving system drive, combining the advantages of full hydraulic press and full electric motor, the pressure and speed of each action process are under real-time closed-loop control , real-time detection and feedback.

(3)此款电液复合式注射成型机注射压力大,精度高、动力强大,对成型一些透明、容易收缩变形的产品以及薄壁产品效果显著、质量好。 (3) This type of electro-hydraulic compound injection molding machine has high injection pressure, high precision and powerful power. It has remarkable effect and good quality on molding some transparent, easy-to-shrink and deform products and thin-walled products.

(4)适用范围广,由于开合模行程较大,且不用调模,可适合深腔或各种形状复杂的制品成型;便于安装抽插芯、铰牙等,有利于成型有特殊要求产品;在注射后保压前将模具打开少许,有利于产品排气,可成型易产生气体塑料制品。 (4) Wide range of applications. Due to the large opening and closing stroke and no need for mold adjustment, it can be suitable for deep cavity or various products with complex shapes; it is easy to install inserts, hinges, etc., which is conducive to the molding of products with special requirements. ; Open the mold a little after injection and before pressure holding, which is beneficial to the exhaust of the product, and can be used to form plastic products that are prone to gas generation.

(5)低压护模准确可靠,整机和模具寿命显著提高,且开模前已经卸压,减少了开模时的振动。 (5) The low-pressure mold protection is accurate and reliable, the service life of the whole machine and the mold is significantly improved, and the pressure has been released before the mold is opened, which reduces the vibration when the mold is opened.

(6)节能,环保,噪音低,采用伺服系统后,在保压时可节约90%的能量,在其它动作下至少可节约50%。 (6) Energy saving, environmental protection, and low noise. After adopting the servo system, it can save 90% of the energy when maintaining pressure, and at least 50% in other actions.

(7)操作方便,易于维修。 (7) Easy to operate and easy to maintain.

(8)结构简单,价格便宜,利于推广,具有明显的社会效益和应用前景。 (8) The structure is simple, the price is cheap, it is good for promotion, and it has obvious social benefits and application prospects.

附图说明 Description of drawings

图1为本实用新型一实施例结构示意图。 Fig. 1 is a structural schematic diagram of an embodiment of the utility model.

图2为图1的俯视结构示意图。 FIG. 2 is a schematic top view of the structure of FIG. 1 .

图3为图1的右视结构示意图。 FIG. 3 is a schematic view of the right view of FIG. 1 .

图4为本实用新型循环工作流程框图。 Fig. 4 is a block diagram of the cyclic work flow of the utility model.

图5为本实用新型工作过程油路压力图。 Fig. 5 is a pressure diagram of the oil circuit in the working process of the utility model.

具体实施方式 Detailed ways

下面结合附图及实施例对本实用新型作进一步描述。 Below in conjunction with accompanying drawing and embodiment the utility model is described further.

参见图1至图3所示,一种电液复合式注射成型机,包括机身27、合模装置、合模驱动系统以及塑化注射装置,合模装置依次设有支架1、动模板5和定模板8,支架1和定模板8设置在机身27上,支架1与定模板8通过拉杆6连接,动模板5滑动设置在拉杆6上,动模板5朝向支架1的面上设有移模油缸2、锁模油缸3和顶出油缸4;塑化注射装置滑动设置在机身27上,定模板8及注射头板11之间设有用于控制塑化注射装置整体运动的射移油缸9,所述合模驱动系统为伺服节能系统28,其包括伺服电机29(永磁同步伺服电机29)、伺服驱动器30和油泵31,伺服电机29和伺服驱动器30电性连接,伺服电机29与油泵31传动连接,油泵31的泵口分别与油箱32和液压管路连通,油泵31并通过液压管路为移模油缸2、锁模油缸3、顶出油缸4、增压油缸34和射移油缸9提供液压驱动能,增压油缸为锁模油缸提供高压。所述塑化注射装置为电动塑化注射装置,其包括机筒组件33、料斗座10、框架、螺杆12、储料电机17、注射动板18和注射电机35,机筒组件33固定设置在框架外端、并指向定模板8外端面;料斗座10设置在机筒组件33上、并与机筒组件33内部连通;螺杆12插入机筒组件33内、并与储料电机17传动连接,储料电机17设置在储料电机支架39上,储料电机支架39设置在注射动板18上,注射动板18滑动设置在框架上,框架与机身27滑动配合;注射电机35设置在注射电机支架38上,注射电机支架38设置在框架上,注射电机35与注射动板18传动连接,以控制注射动板18在框架上滑动。 Referring to Figures 1 to 3, an electro-hydraulic composite injection molding machine includes a body 27, a mold clamping device, a mold clamping drive system, and a plasticizing injection device. The mold clamping device is provided with a bracket 1 and a movable template 5 in sequence. and the fixed template 8, the bracket 1 and the fixed template 8 are arranged on the fuselage 27, the bracket 1 is connected with the fixed template 8 through the pull rod 6, the movable template 5 is slidably arranged on the pull rod 6, and the movable template 5 is provided on the surface facing the support 1 Mold shifting cylinder 2, clamping cylinder 3 and ejecting cylinder 4; the plasticizing injection device is slidably arranged on the body 27, and a shooting device for controlling the overall movement of the plasticizing injection device is provided between the fixed platen 8 and the injection head plate 11. Oil cylinder 9, the mold clamping drive system is a servo energy-saving system 28, which includes a servo motor 29 (permanent magnet synchronous servo motor 29), a servo driver 30 and an oil pump 31, the servo motor 29 and the servo driver 30 are electrically connected, and the servo motor 29 It is connected to the oil pump 31 in transmission, and the pump port of the oil pump 31 is respectively connected with the oil tank 32 and the hydraulic pipeline. The oil cylinder 9 provides hydraulic driving energy, and the pressurized oil cylinder provides high pressure for the clamping oil cylinder. The plasticizing injection device is an electric plasticizing injection device, which includes a barrel assembly 33, a hopper seat 10, a frame, a screw 12, a storage motor 17, an injection moving plate 18 and an injection motor 35, and the barrel assembly 33 is fixedly arranged on The outer end of the frame points to the outer end surface of the fixed template 8; the hopper seat 10 is arranged on the barrel assembly 33 and communicates with the inside of the barrel assembly 33; The material storage motor 17 is arranged on the material storage motor bracket 39, and the material storage motor bracket 39 is arranged on the injection moving plate 18, and the injection moving plate 18 is slidably arranged on the frame, and the frame is slidably matched with the body 27; the injection motor 35 is arranged on the injection On the motor bracket 38, the injection motor bracket 38 is arranged on the frame, and the injection motor 35 is connected with the transmission of the injection moving plate 18 to control the sliding of the injection moving plate 18 on the frame.

所述油泵31的泵口包括吸油口和出油口,吸油口与油箱32连通,出油口通过控制阀与各油缸(包括移模油缸2、锁模油缸3、顶出油缸4、增压油缸34和射移油缸9)的液压管路连通。所述储料电机支架39固定设置在注射动板18上,储料电机支架39中心与注射动板18中心距离可调。 The pump mouth of described oil pump 31 comprises oil suction port and oil outlet, and oil suction port is communicated with oil tank 32, and oil outlet is connected with each oil cylinder (comprising mold shifting oil cylinder 2, clamping oil cylinder 3, ejection oil cylinder 4, pressurization) through control valve. Oil cylinder 34 is communicated with the hydraulic pipeline of shooting oil cylinder 9). The storage motor support 39 is fixedly arranged on the injection movable plate 18, and the distance between the center of the storage motor support 39 and the center of the injection movable plate 18 is adjustable.

所述电动塑化注射装置的框架包括注射头板11、导柱22和注射尾板23,注射头板11和注射尾板23固定设置在导柱22两端,注射头板11和注射尾板23设置在直线导轨26上,直线导轨26与机身27连接,注射动板18设置在注射头板11和注射尾板23之间、并与导柱22滑动配合。导柱22两端面上设有螺栓,两端螺栓分别穿过注射头板11和注射尾板23与锁紧螺母24连接。 The frame of the electric plasticizing injection device includes an injection head plate 11, a guide post 22 and an injection tail plate 23, the injection head plate 11 and the injection tail plate 23 are fixedly arranged at both ends of the guide post 22, the injection head plate 11 and the injection tail plate 23 is arranged on the linear guide rail 26, and the linear guide rail 26 is connected with the fuselage 27, and the injection moving plate 18 is arranged between the injection head plate 11 and the injection tail plate 23, and is slidably matched with the guide post 22. Both ends of the guide post 22 are provided with bolts, and the bolts at both ends respectively pass through the injection head plate 11 and the injection tail plate 23 to connect with the locking nut 24 .

所述储料电机17通过储料减速传动副与螺杆12连接,注射电机35依次通过注射减速传动副和滚珠丝杠传动副21与注射动板18传动连接,注射电机支架38设置在注射尾板23上,注射电机支架38中心与注射尾板23中心距离可调;所述滚珠丝杠传动副21与注射动板18之间还设有传动座19和射出力量测定板20。 The storage motor 17 is connected to the screw 12 through the storage deceleration transmission pair, the injection motor 35 is connected to the injection moving plate 18 through the injection deceleration transmission pair and the ball screw transmission pair 21 in turn, and the injection motor bracket 38 is arranged on the injection tail plate 23, the distance between the center of the injection motor bracket 38 and the center of the injection tail plate 23 is adjustable; between the ball screw transmission pair 21 and the injection moving plate 18, a transmission seat 19 and an injection force measuring plate 20 are also provided.

所述储料减速传动副和注射减速传动副的减速比均为3:1。 The reduction ratios of the storage deceleration transmission pair and the injection deceleration transmission pair are both 3:1.

上述储料减速传动副由储料主动轮16、储料传动带15和储料从动轮14构成,储料主动轮16与储料电机17的转轴连接,储料从动轮14与传动轴13连接,螺杆12与传动轴13连接,储料传动带15将储料主动轮16的动力传递到储料从动轮14,以带动传动轴13转动,从而带动螺杆12旋转。 Above-mentioned material storage deceleration transmission pair is made of material storage driving wheel 16, material storage transmission belt 15 and material storage driven wheel 14, and material storage driving wheel 16 is connected with the rotating shaft of material storage motor 17, and material storage driven wheel 14 is connected with transmission shaft 13, The screw rod 12 is connected with the transmission shaft 13, and the storage material transmission belt 15 transmits the power of the storage material driving wheel 16 to the storage material driven wheel 14 to drive the transmission shaft 13 to rotate, thereby driving the screw rod 12 to rotate.

上述注射减速传动副由注射主动轮36、注射传动带37和注射从动轮25构成,注射主动轮36与注射电机35的转轴连接,注射从动轮25与滚珠丝杠传动副21连接,注射传动带37将注射主动轮36的动力传递到注射从动轮25,以带动滚珠丝杠传动副21运转。 The injection deceleration transmission pair is composed of an injection driving wheel 36, an injection transmission belt 37 and an injection driven wheel 25. The injection driving wheel 36 is connected to the rotating shaft of the injection motor 35, and the injection driven wheel 25 is connected to the ball screw transmission pair 21. The injection transmission belt 37 will The power of the injection driving wheel 36 is transmitted to the injection driven wheel 25 to drive the ball screw transmission pair 21 to run.

所述合模装置是四缸全液压结构,该结构包括四根拉杆6,各拉杆6平行设置并分别穿过动模板5四角固定在定模板8与后支架1的四角上。 The mold clamping device is a four-cylinder full hydraulic structure, which includes four tie rods 6, each tie rod 6 is arranged in parallel and fixed on the four corners of the fixed template 8 and the rear support 1 through the four corners of the movable template 5.

所述锁模油缸3设有四个,各锁模油缸3的缸体分别套在一拉杆6外面并固定在动模板5上,锁模油缸3的活塞固定在拉杆6上,活塞将缸体内部分开有前腔和后腔,前腔和后腔通过插装阀连接,插装阀在开合模或高压锁模过程中连通或断开前腔和后腔。 The clamping oil cylinder 3 is provided with four, and the cylinder body of each clamping oil cylinder 3 is set on the outside of a pull rod 6 and fixed on the movable template 5, the piston of the clamping oil cylinder 3 is fixed on the pull rod 6, and the piston pushes the cylinder body The interior is divided into a front chamber and a rear chamber, which are connected by a cartridge valve, and the cartridge valve connects or disconnects the front chamber and the rear chamber during the process of mold opening and closing or high-pressure mold clamping.

所述移模油缸2设有两个,移模油缸2安装在动模板5和支架1之间,移模油缸2并与锁模油缸3在同一水平线上,两个移模油缸2的前腔相互连通,两个移模油缸2的后腔相互连通。 The mold-moving oil cylinder 2 is provided with two, the mold-moving oil cylinder 2 is installed between the movable template 5 and the support 1, the mold-moving oil cylinder 2 is on the same level as the mold-locking oil cylinder 3, and the front cavity of the two mold-moving oil cylinders 2 They communicate with each other, and the back chambers of the two die-moving cylinders 2 communicate with each other.

所述顶出油缸4设有一个,其位于动模板5中心上。 Described ejection oil cylinder 4 is provided with one, and it is positioned on movable template 5 center.

所述增压油缸34为四个锁模油缸3提供高压的,增压油缸34分别通过控制阀油路与油泵31和锁模油缸3连通。 The booster cylinder 34 provides high pressure for the four clamping cylinders 3 , and the booster cylinder 34 communicates with the oil pump 31 and the clamping cylinder 3 through the control valve oil circuit respectively.

所述合模装置和电动塑化注射装置卧放在机身27上,伺服节能系统28、增压油缸34和油箱32设置在机身27内,其中,伺服节能系统28位于电动塑化注射装置下方。 The mold clamping device and the electric plasticizing injection device lie on the fuselage 27, and the servo energy-saving system 28, pressurized oil cylinder 34 and oil tank 32 are arranged in the fuselage 27, wherein the servo energy-saving system 28 is located in the electric plasticizing injection device below.

所述射移油缸9可以替换为电机驱动机构,以通过电机驱动机构来调节电动塑化注射装置的位移,但是由于安装位置有限,而电机驱动机构较为复杂,还有,由于储料电机17和注射电机35均采用精度较高的伺服控制,所以,本实施例采用射移油缸9来控制电动塑化注射装置整体运动也就足够了。 The shooting oil cylinder 9 can be replaced by a motor drive mechanism to adjust the displacement of the electric plasticizing injection device through the motor drive mechanism. However, due to the limited installation position, the motor drive mechanism is relatively complicated. In addition, due to the storage motor 17 and The injection motors 35 all adopt servo control with high precision, so it is sufficient to use the shooting cylinder 9 to control the overall movement of the electric plasticizing injection device in this embodiment.

所述电液复合式注射成型机还包括电脑操作控制和启停按钮设置在外观电脑面板上,通过电脑操作控制的工作,本机处于正常工作状态(图中未标示)。 The electro-hydraulic compound injection molding machine also includes a computer operation control and a start-stop button set on the appearance computer panel, and the machine is in a normal working state (not shown in the figure) through computer operation control.

上述移模油缸2和锁模油缸3行程较大,可根据需求自由控制行程,顶出油缸4行程空间大,开合模过程中锁模油缸3不需要供能。 The mold-moving cylinder 2 and the mold-locking cylinder 3 have relatively large strokes, and the strokes can be freely controlled according to demand. The stroke space of the ejector cylinder 4 is large, and the mold-locking cylinder 3 does not need energy supply during the mold opening and closing process.

上述定模板8和支架1紧密固定在机身27上,四根拉杆6和固定在动模板5下端的滑动于机身27导轨上的滑脚共同支撑动模板5。 Above-mentioned fixed formwork 8 and support 1 are tightly fixed on the fuselage 27, and four pull rods 6 and the sliding feet fixed on the lower end of the movable formwork 5 that slide on the guide rail of the fuselage 27 jointly support the movable formwork 5.

结合图4所示,一种电液复合式注射成型机的控制方法,其特征在于。 As shown in FIG. 4 , a control method for an electro-hydraulic compound injection molding machine is characterized in that:

第一步,启动伺服节能系统28,将液压动能通过液压管路输送给各执行油缸(各执行油缸的压力变化见图5所示),在控制阀的作用下,两移模油缸2推动动模板5向定模板8靠近,同时插装阀打开,锁模油缸3在前腔、后腔油通过油管互补的情况下随动模板5一起运行,使固定在动模板5和定模板8上的模具7锁紧,然后插装阀闭合,断开锁模油缸3前腔、后腔的通路,此时,增压油缸34的高压油进入靠近动模板5的高压腔,实现模具7的最终锁紧。 The first step is to start the servo energy-saving system 28, and transmit the hydraulic kinetic energy to each actuator cylinder through the hydraulic pipeline (the pressure change of each actuator cylinder is shown in Figure 5), and under the action of the control valve, the two mold-moving cylinders 2 push The template 5 approaches the fixed template 8, and at the same time, the cartridge valve is opened, and the clamping cylinder 3 runs together with the movable template 5 under the condition that the oil in the front cavity and the rear cavity are complementary through the oil pipe, so that the fixed template 5 and the fixed template 8 The mold 7 is locked, and then the cartridge valve is closed to disconnect the passage of the front cavity and the rear cavity of the clamping cylinder 3. At this time, the high-pressure oil of the pressurized cylinder 34 enters the high-pressure cavity close to the movable platen 5 to realize the final locking of the mold 7. tight.

第二步,当模具7锁紧后,通过射移油缸9控制电动塑化注射装置运动,使机筒组件33与模具7进料口紧密接触。 In the second step, when the mold 7 is locked, the movement of the electric plasticizing injection device is controlled by the shooting cylinder 9, so that the barrel assembly 33 is in close contact with the feed port of the mold 7.

第三步,启动注射电机35,通过滚珠丝杠传动副21带动注射动板18快速向定模板8方向运动,从而推动注射动板18上的螺杆12运动,最后将螺杆12前端熔融塑料以一定速度注进锁紧的模具7;在此之前,储料电机17将转动能传递给螺杆12,使螺杆12转动达到塑料熔融塑化,同时螺杆12在熔融料的作用下后退,并推动注射动板18后退,位于注射动板18与滚珠丝杠传动副21之间的射出力量测定板20将注射动板18后退及滚珠丝杠传动副21前进的压力反馈至控制电路,然后对注射电机35及储料电机17做出调整。 The third step is to start the injection motor 35, and drive the injection moving plate 18 to move rapidly toward the fixed platen 8 through the ball screw transmission pair 21, thereby pushing the screw 12 on the injection moving plate 18 to move, and finally melt the plastic at the front end of the screw 12 at a certain speed. Speed injection into the locked mold 7; before that, the accumulator motor 17 transfers the rotation energy to the screw 12, so that the screw 12 rotates to achieve the melting and plasticization of the plastic, and at the same time the screw 12 retreats under the action of the molten material, and pushes the injection motor. The plate 18 retreats, and the injection force measurement plate 20 located between the injection movable plate 18 and the ball screw transmission pair 21 feeds back the pressure of the injection movable plate 18 and the ball screw transmission pair 21 to the control circuit, and then the injection motor 35 And storage motor 17 makes adjustments.

第四步,熔融料注满模具7里面型腔后,注射电机35继续给螺杆12提供一定压力,以保证模具7型腔制品冷却收缩补料,从而得到饱满合格的制品。 In the fourth step, after the molten material fills the cavity inside the mold 7, the injection motor 35 continues to provide a certain pressure to the screw 12 to ensure that the product in the cavity of the mold 7 is cooled and shrinks, and then filled, so as to obtain a full and qualified product.

第五步,移模油缸2启动,动模板5离开定模板8,同时插装阀打开,锁模油缸3在前腔和后腔油通过油管互补的情况下随动模板5一起运行,使固定在动模板5和定模板8上的模具7打开至一定距离。 In the fifth step, the mold-moving cylinder 2 is activated, the movable platen 5 leaves the fixed platen 8, and at the same time the cartridge valve is opened, and the clamping cylinder 3 runs together with the movable platen 5 under the condition that the oil in the front cavity and the rear cavity are complementary through the oil pipe, so that the fixed platen The mold 7 on the movable template 5 and the fixed template 8 is opened to a certain distance.

第六步,启动顶出油缸4,顶出油缸4带动其活塞杆推动顶针板向动模板5快速运动,使固定在顶针板上的顶针杆(图中未标示)穿过动模板5和模具7的阳模或阴模,顶出制品,使其与模具7脱离,并取出制品,然后顶针油缸快速带动顶针杆退回。 The sixth step is to start the ejection cylinder 4, and the ejection cylinder 4 drives its piston rod to push the ejector plate to move quickly towards the movable template 5, so that the ejector rod (not shown in the figure) fixed on the ejector plate passes through the movable template 5 and the mold The male or female mold of 7 ejects the product to separate it from the mold 7, and takes out the product, and then the thimble cylinder quickly drives the thimble rod back.

以上步骤中,伺服节能系统28一直保持运行,在电脑控制下重复上述过程,进行下一轮加工。 In the above steps, the servo energy-saving system 28 keeps running, repeats the above process under the control of the computer, and performs the next round of processing.

第四步之后,当制品冷却定型(通过模具7的冷却水使制品冷却定型)后,射移油缸9将电动塑化注射装置推离定模板8使机筒组件33与模具7进料口脱离(可以没有该动作,即保持塑化注射装置位置)。 After the fourth step, when the product is cooled and shaped (the product is cooled and shaped by the cooling water of the mold 7), the shooting cylinder 9 pushes the electric plasticizing injection device away from the fixed platen 8 to separate the barrel assembly 33 from the feed port of the mold 7 (This action can be omitted, that is, keep the position of the plasticizing injection device).

另外,因储料电机17与伺服节能系统28独立,所以除在注射和保压时间内,其它时间都可塑化熔胶。 In addition, because the storage motor 17 is independent from the servo energy-saving system 28, the molten glue can be plasticized at other times except for injection and pressure holding time.

Claims (8)

1.一种电液复合式注射成型机,包括机身、合模装置、合模驱动系统以及塑化注射装置,合模装置依次设有支架、动模板和定模板,支架和定模板设置在机身上,支架与定模板通过拉杆连接,动模板滑动设置在拉杆上,动模板朝向支架的面上设有移模油缸、锁模油缸和顶出油缸;塑化注射装置滑动设置在机身上,定模板及注射头板之间设有用于控制塑化注射装置整体运动的射移油缸,其特征在于: 1. An electro-hydraulic composite injection molding machine, comprising a fuselage, a mold clamping device, a mold clamping drive system and a plasticizing injection device, the mold clamping device is provided with a bracket, a movable template and a fixed template in turn, and the bracket and the fixed template are arranged on On the fuselage, the bracket and the fixed template are connected by tie rods, the movable template is slidably set on the tie rod, and the surface of the movable template facing the bracket is provided with a mold-moving cylinder, a mold-locking cylinder and an ejecting cylinder; the plasticizing injection device is slidably set on the fuselage On the top, there is a shooting cylinder used to control the overall movement of the plasticizing injection device between the fixed platen and the injection head plate, which is characterized in that: 所述合模驱动系统为伺服节能系统,其包括伺服电机、伺服驱动器和油泵,伺服电机和伺服驱动器电性连接,伺服电机与油泵传动连接,油泵的泵口分别与油箱和液压管路连通,油泵并通过液压管路为移模油缸、锁模油缸、顶出油缸、增压油缸和射移油缸提供液压驱动能,增压油缸为锁模油缸提供高压; The mold clamping drive system is a servo energy-saving system, which includes a servo motor, a servo driver and an oil pump, the servo motor and the servo driver are electrically connected, the servo motor is connected to the oil pump, and the pump port of the oil pump is connected to the oil tank and the hydraulic pipeline respectively. The oil pump provides hydraulic driving energy for the mold transfer cylinder, mold clamping cylinder, ejector cylinder, booster cylinder and shooting cylinder through the hydraulic pipeline, and the booster cylinder provides high pressure for the mold clamping cylinder; 所述塑化注射装置为电动塑化注射装置,其包括机筒组件、料斗座、框架、螺杆、储料电机、注射动板和注射电机,机筒组件固定设置在框架外端、并指向定模板外端面;料斗座设置在机筒组件上、并与机筒组件内部连通;螺杆插入机筒组件内、并与储料电机传动连接,储料电机设置在储料电机支架上,储料电机支架设置在注射动板上,注射动板滑动设置在框架上,框架与机身滑动配合;注射电机设置在注射电机支架上,注射电机支架设置在框架上,注射电机与注射动板传动连接,以控制注射动板在框架上滑动。 The plasticizing injection device is an electric plasticizing injection device, which includes a barrel assembly, a hopper seat, a frame, a screw, a material storage motor, an injection moving plate and an injection motor, and the barrel assembly is fixedly arranged at the outer end of the frame and points to a fixed The outer end surface of the formwork; the hopper seat is set on the barrel assembly and communicates with the inside of the barrel assembly; the screw is inserted into the barrel assembly and connected to the storage motor drive, the storage motor is set on the storage motor bracket, and the storage motor The bracket is set on the injection moving plate, the injection moving plate is slidingly set on the frame, and the frame is slidingly matched with the body; the injection motor is set on the injection motor bracket, the injection motor bracket is set on the frame, and the injection motor is connected with the injection moving plate. To control the sliding of the injection moving plate on the frame. 2.根据权利要求1所述的电液复合式注射成型机,其特征在于:所述油泵的泵口包括吸油口和出油口,吸油口与油箱连通,出油口通过控制阀与各油缸的液压管路连通; 2. The electro-hydraulic compound injection molding machine according to claim 1, characterized in that: the pump port of the oil pump includes an oil suction port and an oil outlet, the oil suction port is connected to the fuel tank, and the oil outlet is connected to each oil cylinder through a control valve. The hydraulic pipeline connection; 所述储料电机支架固定设置在注射动板上,储料电机支架中心与注射动板中心距离可调。 The storage motor bracket is fixedly arranged on the injection movable plate, and the distance between the center of the material storage motor support and the center of the injection movable plate is adjustable. 3.根据权利要求1所述的电液复合式注射成型机,其特征在于:所述电动塑化注射装置的框架包括注射头板、导柱和注射尾板,注射头板和注射尾板固定设置在导柱两端,注射头板和注射尾板设置在直线导轨上,直线导轨与机身连接,注射动板设置在注射头板和注射尾板之间、并与导柱滑动配合。 3. The electro-hydraulic compound injection molding machine according to claim 1, characterized in that: the frame of the electric plasticizing injection device includes an injection head plate, a guide post and an injection tail plate, and the injection head plate and the injection tail plate are fixed It is arranged at both ends of the guide post, the injection head plate and the injection tail plate are arranged on the linear guide rail, and the linear guide rail is connected with the fuselage, and the injection moving plate is arranged between the injection head plate and the injection tail plate, and is slidably matched with the guide post. 4.根据权利要求3所述的电液复合式注射成型机,其特征在于:所述储料电机通过储料减速传动副与螺杆连接,注射电机依次通过注射减速传动副和滚珠丝杠传动副与注射动板传动连接,注射电机支架设置在注射尾板上,注射电机支架中心与注射尾板中心距离可调; 4. The electro-hydraulic compound injection molding machine according to claim 3, characterized in that: the storage motor is connected to the screw through the storage deceleration transmission pair, and the injection motor is sequentially passed through the injection deceleration transmission pair and the ball screw transmission pair It is connected with the injection moving plate drive, the injection motor bracket is set on the injection tail plate, and the distance between the center of the injection motor bracket and the center of the injection tail plate is adjustable; 所述滚珠丝杠传动副与注射动板之间还设有传动座和射出力量测定板。 A transmission seat and an injection force measuring plate are also arranged between the ball screw transmission pair and the injection moving plate. 5.根据权利要求4所述的电液复合式注射成型机,其特征在于:所述储料减速传动副和注射减速传动副的减速比均为3:1。 5. The electro-hydraulic composite injection molding machine according to claim 4, characterized in that: the reduction ratios of the storage deceleration transmission pair and the injection deceleration transmission pair are both 3:1. 6.根据权利要求2所述的电液复合式注射成型机,其特征在于:所述合模装置是四缸全液压结构,该结构包括四根拉杆,各拉杆平行设置并分别穿过动模板四角固定在定模板与后支架的四角上; 6. The electro-hydraulic compound injection molding machine according to claim 2, characterized in that: the mold clamping device is a four-cylinder full-hydraulic structure, which includes four tie rods, each tie rod is arranged in parallel and passes through the movable platen respectively The four corners are fixed on the four corners of the fixed template and the rear bracket; 所述锁模油缸设有四个,各锁模油缸的缸体分别套在一拉杆外面并固定在动模板上,锁模油缸的活塞固定在拉杆上,活塞将缸体内部分开有前腔和后腔,前腔和后腔通过插装阀连接,插装阀在开合模或高压锁模过程中连通或断开前腔和后腔; There are four clamping oil cylinders, and the cylinder body of each clamping cylinder is respectively set on the outside of a pull rod and fixed on the movable template. The piston of the clamping cylinder is fixed on the pull rod, and the piston divides the cylinder body into a front cavity and a The rear cavity, the front cavity and the rear cavity are connected by a cartridge valve, and the cartridge valve connects or disconnects the front cavity and the rear cavity during the process of mold opening and closing or high-pressure mold clamping; 所述移模油缸设有两个,移模油缸安装在动模板和支架之间,移模油缸并与锁模油缸在同一水平线上,两个移模油缸的前腔相互连通,两个移模油缸的后腔相互连通; There are two mold-moving cylinders. The mold-moving cylinders are installed between the movable template and the support. The mold-moving cylinders are on the same level as the clamping cylinders. The front cavities of the two mold-moving cylinders communicate with each other. The back chambers of the oil cylinders communicate with each other; 所述顶出油缸设有一个,其位于动模板中心上; The ejection cylinder is provided with one, which is located on the center of the movable template; 所述增压油缸为四个锁模油缸提供高压,增压油缸分别通过控制阀油路与油泵和锁模油缸连通。 The booster cylinder provides high pressure for the four clamping cylinders, and the booster cylinders communicate with the oil pump and the clamping cylinder respectively through the control valve oil circuit. 7.根据权利要求6所述的电液复合式注射成型机,其特征在于:所述合模装置和电动塑化注射装置卧放在机身上,伺服节能系统、增压油缸和油箱设置在机身内,其中,伺服节能系统位于电动塑化注射装置下方。 7. The electro-hydraulic compound injection molding machine according to claim 6, characterized in that: the mold clamping device and the electric plasticizing injection device are placed on the machine body, and the servo energy-saving system, pressurized oil cylinder and fuel tank are arranged on the In the fuselage, the servo energy-saving system is located under the electric plasticizing injection device. 8.根据权利要求1所述的电液复合式注射成型机,其特征在于:所述射移油缸替换为电机驱动机构,以通过电机驱动机构来调节电动塑化注射装置的位移。 8. The electro-hydraulic compound injection molding machine according to claim 1, characterized in that: the injection cylinder is replaced by a motor drive mechanism, so as to adjust the displacement of the electric plasticizing injection device through the motor drive mechanism.
CN201420150061.1U 2014-03-31 2014-03-31 Electro-hydraulic compound injection molding machine Expired - Fee Related CN203752404U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103950144A (en) * 2014-03-31 2014-07-30 广东顺德立信精密机械有限公司 Electro-hydraulic composite injection molding machine and its control method
CN106903843A (en) * 2017-04-11 2017-06-30 广东正茂精机有限公司 A kind of all-electric precise injection mechanism
CN106915035A (en) * 2017-04-11 2017-07-04 广东正茂精机有限公司 The electric-hydraulic combined injection machine of plate direct press type of four cylinder locked mode two
CN107672111A (en) * 2017-11-09 2018-02-09 桂林电子科技大学 A kind of pneumatic horizontal automatic shaping investment pattern machine
CN108127853A (en) * 2017-12-30 2018-06-08 浙江圣利机械设备有限公司 All-electric rolling horizontal injection press
CN109093944A (en) * 2018-10-30 2018-12-28 安徽江澜智能装备有限公司 A kind of clamping and injection molding machine
CN111873337A (en) * 2020-08-21 2020-11-03 广东威亚精密机械股份有限公司 Injection system and full-hydraulic injection molding machine
CN113290827A (en) * 2021-05-14 2021-08-24 北京化工大学 IV-type high-pressure storage tank plastic liner reaction injection molding process and equipment
CN113306101A (en) * 2021-07-03 2021-08-27 佛山市顺德区震得利机械设备有限公司 Hydraulic two-plate type plastic injection molding machine

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103950144A (en) * 2014-03-31 2014-07-30 广东顺德立信精密机械有限公司 Electro-hydraulic composite injection molding machine and its control method
CN103950144B (en) * 2014-03-31 2016-07-06 广东顺德立信精密机械有限公司 Electro-hydraulic composite injection molding machine and its control method
CN106903843A (en) * 2017-04-11 2017-06-30 广东正茂精机有限公司 A kind of all-electric precise injection mechanism
CN106915035A (en) * 2017-04-11 2017-07-04 广东正茂精机有限公司 The electric-hydraulic combined injection machine of plate direct press type of four cylinder locked mode two
CN107672111A (en) * 2017-11-09 2018-02-09 桂林电子科技大学 A kind of pneumatic horizontal automatic shaping investment pattern machine
CN108127853A (en) * 2017-12-30 2018-06-08 浙江圣利机械设备有限公司 All-electric rolling horizontal injection press
CN109093944A (en) * 2018-10-30 2018-12-28 安徽江澜智能装备有限公司 A kind of clamping and injection molding machine
CN109093944B (en) * 2018-10-30 2024-07-09 安徽江澜智能装备有限公司 A mold clamping mechanism and injection molding machine
CN111873337A (en) * 2020-08-21 2020-11-03 广东威亚精密机械股份有限公司 Injection system and full-hydraulic injection molding machine
CN113290827A (en) * 2021-05-14 2021-08-24 北京化工大学 IV-type high-pressure storage tank plastic liner reaction injection molding process and equipment
CN113306101A (en) * 2021-07-03 2021-08-27 佛山市顺德区震得利机械设备有限公司 Hydraulic two-plate type plastic injection molding machine

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