CN201511229U - Jig for welding brass inner housing on hot-galvanized outer casing of explosion-proof blower - Google Patents

Jig for welding brass inner housing on hot-galvanized outer casing of explosion-proof blower Download PDF

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Publication number
CN201511229U
CN201511229U CN 200920230802 CN200920230802U CN201511229U CN 201511229 U CN201511229 U CN 201511229U CN 200920230802 CN200920230802 CN 200920230802 CN 200920230802 U CN200920230802 U CN 200920230802U CN 201511229 U CN201511229 U CN 201511229U
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China
Prior art keywords
arc
adjusting screw
welding
explosion
adjusting
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Expired - Lifetime
Application number
CN 200920230802
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Chinese (zh)
Inventor
叶崇明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu wins Polytron Technologies Inc
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Jiangsu Josun Air Conditioner Co Ltd
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Filing date
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Priority to CN 200920230802 priority Critical patent/CN201511229U/en
Application granted granted Critical
Publication of CN201511229U publication Critical patent/CN201511229U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a jig for welding a brass inner housing on a hot-galvanized outer casing of an explosion-proof blower, and the jig comprises two arc-shaped telescopic blocks, two adjusting nuts and an adjusting screw. The two adjusting nuts are fixedly connected with the inner cambered surfaces of the two arc-shaped telescopic blocks in the radial direction respectively, the directions of the internal threads of the two adjusting nuts are opposite, the directions of the external threads at the two ends of the adjusting screw are opposite, and the internal threads of the two adjusting nuts are matched with the external threads at the two ends of the adjusting screw respectively, so that the two arc-shaped telescopic blocks protrude outwards or retract inwards at the same time on the adjusting screw. The jig, with simple structure and convenient operation, can tightly clamp the brass inner housing on the inner wall of the outer casing of the explosion-proof blower by turning and rotating the jig according to the required angle and direction of rotation and screwing down the adjusting screw to enable the arc-shaped telescopic blocks at the two ends of the adjusting screw to expand and abut against the inner wall of the brass inner housing. The outer wall of the brass inner housing and the inner wall of the outer casing are contacted without clearance, which is helpful for improving the welding quality and the finished product rate of the hot-galvanized outer casing of the explosion-proof blower after welding.

Description

The anchor clamps of hot galvanizing crust of explosion-proof fan welding brass inner sleeve
Technical field
The utility model relates to a kind of frock clamp, is specially adapted to the anchor clamps of hot galvanizing crust of explosion-proof fan welding brass inner sleeve.
Background technology
The brass inner sleeve of hot galvanizing crust of explosion-proof fan welding at present is to adopt support tools such as waddy, iron to withstand brass inner sleeve and blower housing, with brass inner sleeve every one week of 10~15cm spot welding, make it to be fixed on the inwall of blower housing, along the joint line that overlaps the machine shell that follows the wind in copper coin argon arc welding successively, deliver to the galvanizing workshop at last and reduce phlegm and internal heat zinc-plated.
Leave the gap between waddy, iron supporting brass inner sleeve and blower housing, welding stress is big, easily weld seam is pulled out crackle, causes the crack and plays the drum phenomenon.Follow-up pickling and clear water are washed in the process of workpiece, and a large amount of moisture content infilter in copper coin and the blower housing inwall gap from the sand, pore and the weld crack that produce.After the workpiece cleaning, leave a large amount of moisture content between copper coin and blower housing, in the time of in being dipped into 400~500 ℃ zinc solution, moisture content runs into 400~500 ℃ of zinc solutions will become water vapour, expand immediately and explode, zinc solution easily enters expanded drum in the gap of copper coin and blower housing, the serious workpiece that makes is scrapped, and slight also can become the crack with weld seam, even if zinc-plated again after doing over again, the quality of product also can not get guaranteeing, yield rate is low, increases production cost, and easily produces pernicious gas when doing over again repair welding, environmental pollution is serious, and operating personnel's safety can not get ensureing.
Summary of the invention
Use waddy, iron that interior cover is withstood on the blower housing inwall when in the welding of blower housing inwall, overlapping in the prior art in order to solve, operation inconvenience, welding stress is big, welded seal is poor, there are weld seam, crack, shortcomings such as not prison welding is solid, the purpose of this utility model provides a kind ofly is convenient to welding operation, can be seamlessly with interior cover swelling in the blower housing inwall, welding stress is little, welded seal is good, the anchor clamps of no gap, welding back, flawless hot galvanizing crust of explosion-proof fan welding brass inner sleeve.
The technical solution adopted in the utility model is: the anchor clamps of a kind of hot galvanizing crust of explosion-proof fan welding brass inner sleeve: comprise two arcs stretch piece, two adjusting nuts, an adjusting screw(rod), the intrados of two flexible pieces of arc is radially fixedly connected adjusting nut respectively, the internal thread direction of two adjusting nuts is opposite, the two ends external screw thread direction of adjusting screw(rod) is opposite, and the internal thread of two adjusting nuts cooperates with the external screw thread at adjusting screw(rod) two ends respectively to make and is radially protruding simultaneously on the flexible piece adjusting screw(rod) of two arcs or inside indentation state simultaneously.This clamp structure is simple, easy to operate, only need the rotation adjusting screw(rod) to make the arc anchor clamps break away from the blower housing inner chamber, or screw in the other direction the flexible piece of arc that adjusting screw(rod) makes the adjusting screw(rod) two ends with brass inner sleeve swelling blower housing inwall, reach the brass inner sleeve outer wall and the blower housing inwall fits tightly gapless purpose.
Further, the arc and the blower housing inner wall shape of the flexible piece of described arc are coincide, and the fan-shaped angle of the flexible piece of arc is 30 °~180 °.During clamp operation, brass inner sleeve contacts no gap with the blower housing inwall, can effectively improve welding quality, has improved the yield rate of welding back hot dip galvanizing process indirectly.
Again further, the fan-shaped angle of the flexible piece of preferred arc is 90 °, presses the fan-shaped angle of the extrados of the flexible piece of arc and can establish by factors such as brass inner sleeve size, welding requirements.On the flexible piece swelling brass inner sleeve of arc, following running-on is in the formation of blower housing inwall, following joint line is the circular arc of quarter turn, to on this, following joint line place carries out the mode of continuous welding synchronously in the same way and welds in turn, unclamp the flexible piece of arc and clamp brass inner sleeve clockwise or after being rotated counterclockwise 90 °, after welding one section in turn displacement arc anchor clamps carry out the welding of next 1/4 circular arc welding bay, finish whole circumference until welding, finish the welding operation of whole circle need only divide four times successively rotation fix to clamp brass inner sleeve and weld and get final product, cause the welding deviation when having avoided the clamping number of times too much or very few, effectively reduce welding stress, guarantee welding quality, and operating procedure is few, helps to increase work efficiency.
The utility model is simple in structure, easy to operate, tighten adjusting screw(rod) by institute's palpus direction of rotation, angle after pulling rotation, can make the extrados swelling copper sheathing inwall of the flexible piece of arc at adjusting screw(rod) two ends, reach, be convenient to welding operation the effect of brass inner sleeve swelling in the blower housing inwall, and the brass inner sleeve outer wall does not have the gap with the blower housing inwall and contacts, the welding quality height, the yield rate height more can adapt to the instructions for use under the adverse circumstances of blast protection, anti-seawater corrosion and other easy-to-rusts.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the utility model user mode structural representation.
Among the figure: the arc piece 1 that stretches, adjusting nut 2, adjusting screw(rod) 3, blower housing 4, brass inner sleeve 5.
The specific embodiment
The utility model is described in further detail below in conjunction with drawings and Examples.
Shown in Figure 1, the anchor clamps of hot galvanizing crust of explosion-proof fan welding brass inner sleeve mainly comprise the flexible piece of two arcs 1, two adjusting nuts 2, an adjusting screw(rod) 3.The fan-shaped angle of two flexible pieces 1 of arc is 90 °; The two ends of adjusting screw(rod) 3 are provided with two sections opposite external screw threads of direction, the internal thread direction of two adjusting nuts 2 is opposite, two adjusting nuts 2 radially are fixed on respectively on the intrados of two flexible pieces 1 of solid shape, the internal thread of two adjusting nuts 2 respectively with the external screw thread at adjusting screw(rod) 3 two ends engagement locking, when rotation adjusting screw(rod) 3 drives adjusting nuts 2 and drives the flexible piece 1 of arcs and be radially on adjusting screw(rod) 3 to overhanging place or inside indentation state simultaneously.
Shown in Figure 2, when blower housing 4 welding brass inner sleeves 5, pull rotation adjusting screw(rod) 3 by institute's palpus anglec of rotation, direction and tighten adjusting nut 2, make the extrados of the flexible piece 1 of two arcs at adjusting screw(rod) 3 two ends extend out cover 5 inwalls in the swelling copper sheathing, cover 5 outer walls in the copper sheathing are not had the gap swelling in blower housing 4 inwalls, be convenient to carry out follow-up welding, pickling, hot dip galvanizing process operation.
During use, rotation adjusting screw(rod) 3 makes adjusting nut 2 drive the flexible piece 1 of arc along protruding swelling brass inner sleeve 5 inwalls of 3 while of adjusting screw(rod), makes the interior cover of copper sheathing 5 outer walls not have the gap and is clamped in blower housing 4 inwalls.The flexible upper and lower running-on of piece swelling brass inner sleeve of arc is the circular arc of quarter turn at the upper and lower joint line that blower housing 4 inwalls form, the circular arc of this quarter turn being carried out the mode of continuous welding synchronously in the same way welds in turn, again clockwise or be rotated counterclockwise 90 ° and clamp brass inner sleeves with the flexible piece of arc, carry out the welding of the circular arc welding bay of next quarter turn, repeat aforesaid operations and finish whole circumference until welding, welding back brass inner sleeve outer wall and blower housing inwall are gap-free sealed, are convenient to carry out follow-up pickling, hot dip galvanizing process operation.
It is 90 ° the flexible piece of arc that protection domain of the present utility model is not limited to fan-shaped angle in the foregoing description, can select the flexible piece of arc of different fan-shaped angles for use by the blower housing and the welding requirements of different size, prepares to reach better welding.

Claims (3)

1. the anchor clamps of hot galvanizing crust of explosion-proof fan welding brass inner sleeve, it is characterized in that: by the flexible piece (1) of two arcs, two adjusting nuts (2), one adjusting screw(rod) (3) is formed, the intrados of two flexible pieces (1) of arc is radially fixedly connected adjusting nut (2) respectively, the internal thread direction of two adjusting nuts (2) is opposite, the two ends external screw thread direction of adjusting screw(rod) (3) is opposite, and the internal thread of two adjusting nuts (2) cooperates with the external screw thread at adjusting screw(rod) (3) two ends respectively makes the two arcs piece (1) that stretches be simultaneously protruding on adjusting screw(rod) (3) or inside indentation state simultaneously.
2. according to the anchor clamps of the hot galvanizing crust of explosion-proof fan of claim 1 welding brass inner sleeve, it is characterized in that: the stretch arc of piece (1) of described arc is identical with the blower housing inner wall shape, and the stretch fan-shaped angle of piece of arc is 30 °~180 °.
3. according to the anchor clamps of the hot galvanizing crust of explosion-proof fan of claim 2 welding brass inner sleeve, it is characterized in that: the stretch fan-shaped angle of piece (1) of described arc is 90 °.
CN 200920230802 2009-09-08 2009-09-08 Jig for welding brass inner housing on hot-galvanized outer casing of explosion-proof blower Expired - Lifetime CN201511229U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200920230802 CN201511229U (en) 2009-09-08 2009-09-08 Jig for welding brass inner housing on hot-galvanized outer casing of explosion-proof blower

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200920230802 CN201511229U (en) 2009-09-08 2009-09-08 Jig for welding brass inner housing on hot-galvanized outer casing of explosion-proof blower

Publications (1)

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CN201511229U true CN201511229U (en) 2010-06-23

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102814416A (en) * 2012-07-19 2012-12-12 东莞市精丽制罐有限公司 Internally clamped clamping mechanism for barrel
CN104275619A (en) * 2014-09-16 2015-01-14 芜湖市华益阀门制造有限公司 Positioning claw for inner hole positioning clamp
CN105855775A (en) * 2016-06-03 2016-08-17 意欧斯智能科技股份有限公司 Rapid clamping shaping fixture
CN109450148A (en) * 2018-12-09 2019-03-08 无锡市东舟船舶设备股份有限公司 A kind of high pressure resistant small micro machine
CN110449718A (en) * 2019-09-25 2019-11-15 浙江物产中大电机铁芯制造有限公司 A kind of convex welding device of rotor ventilation frid
CN110539077A (en) * 2019-09-30 2019-12-06 北京星航机电装备有限公司 Laser welding deformation control tool and deformation control method for light-weight structure cabin section and support lug
CN115945561A (en) * 2022-12-30 2023-04-11 江苏擎高精密工业部件有限公司 Forming die with welding jig

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102814416A (en) * 2012-07-19 2012-12-12 东莞市精丽制罐有限公司 Internally clamped clamping mechanism for barrel
CN104275619A (en) * 2014-09-16 2015-01-14 芜湖市华益阀门制造有限公司 Positioning claw for inner hole positioning clamp
CN105855775A (en) * 2016-06-03 2016-08-17 意欧斯智能科技股份有限公司 Rapid clamping shaping fixture
CN105855775B (en) * 2016-06-03 2018-01-26 意欧斯智能科技股份有限公司 A kind of Quick-clamped acting type frock
CN109450148A (en) * 2018-12-09 2019-03-08 无锡市东舟船舶设备股份有限公司 A kind of high pressure resistant small micro machine
CN110449718A (en) * 2019-09-25 2019-11-15 浙江物产中大电机铁芯制造有限公司 A kind of convex welding device of rotor ventilation frid
CN110449718B (en) * 2019-09-25 2021-04-27 浙江物产中大电机铁芯制造有限公司 Projection welding device for rotor ventilation slot plate
CN110539077A (en) * 2019-09-30 2019-12-06 北京星航机电装备有限公司 Laser welding deformation control tool and deformation control method for light-weight structure cabin section and support lug
CN115945561A (en) * 2022-12-30 2023-04-11 江苏擎高精密工业部件有限公司 Forming die with welding jig
CN115945561B (en) * 2022-12-30 2024-04-02 江苏擎高精密工业部件有限公司 Forming die with welding jig

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C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: JIANGSU JOSUN SCIENCE + TECHNOLOGY CO., LTD.

Free format text: FORMER OWNER: JIANGSU ZHAOSHENG AIR CONDITIONER CO., LTD.

Effective date: 20120719

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 225441 TAIZHOU, JIANGSU PROVINCE TO: 225411 TAIZHOU, JIANGSU PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20120719

Address after: 225411 No. 18-28, Tongjiang Road, Taixing, Jiangsu

Patentee after: JIANGSU JOSUN SCIENCE & TECHNOLOGY CO., LTD.

Address before: 225441 Tongjiang Road, Jiangsu, China, No. 18, No.

Patentee before: Jiangsu Josun Air Conditioner Co., Ltd.

C56 Change in the name or address of the patentee
CP03 Change of name, title or address

Address after: 225400 No. 18, Tongjiang Road, Taixing, Jiangsu

Patentee after: Jiangsu wins Polytron Technologies Inc

Address before: 225411 No. 18-28, Tongjiang Road, Taixing, Jiangsu

Patentee before: JIANGSU JOSUN SCIENCE & TECHNOLOGY CO., LTD.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20100623