The single gas-fueled vehicles motor of diesel engine improvement
Technical field
The utility model relates to the motor car engine field, particularly a kind of motor car engine of single use rock gas.
Background technique
Novel, energy-saving and environmental protection are ideas of development of the required drive energy in New Times society's sustainable development, bring into play gas storage advantage (can use 200 years) simultaneously and demand changing over to the social development demand of power utilization urgently, rely on each side energy pressure such as gasoline, diesel oil for further alleviating automobile power, so to need a large amount of on the market be the motor car engine of fuel with the rock gas.And the existing rock gas that is aided with is that the motor car engine of fuel is commonly with the improved hybrid type duel fuel engine of taking into account rock gas of petrol engine, this motor is by being provided with mixer between air-strainer and intake manifold, or between air-strainer and Carburetor, mixer is set, make rock gas and air in mixer, form inflammable mixture, inflammable mixture sucks the engine chamber work by combustion through the intake manifold negative pressure again, because this mainly is at the Fuel Petroleum characteristics design with the improved complete machine of taking into account the duel fuel engine of rock gas of petrol engine, rock gas and air are formed inflammable mixture be difficult in the best chemically correct fuel of realizing rock gas and air under the different operating modes all the time in mixer, therefore cause the air consumption of motor big, power is low, power character decay 1/3, Here it is generally believes with gasoline or rock gas to be the reason of the hybrid type dual-fuel automobile engine power difference of fuel.If diesel engine is improved to the hybrid type duel fuel engine of taking into account rock gas, because the fuel oil that diesel engine is used is a diesel oil, the diesel oil viscosity is big, vapo(u)rability is poor, can not in Carburetor, form inflammable mixture in advance with air, so diesel engine is to adopt the compression ignite mode, promptly when diesel engine intake is got excited, air is inhaled into cylinder, and compressed rapidly, air pressure and temperature raise, and are closing on compression stroke at the end, by oil sprayer diesel oil are directly sprayed into the firing chamber, with the high temperature in the firing chamber, high-pressure air forms the inflammable mixture and the work by combustion of catching fire voluntarily, for guaranteeing to form high temperature in the diesel engine cylinders, high pressure, the firing chamber is not established in the cylinder head bottom surface of diesel engine, reaches 18: 1 to satisfy compression ratio.Because diesel engine is not lighted a fire and is, but oil sprayer is set to the firing chamber oil spout at cylinder head, if being improved to the hybrid type duel fuel engine of taking into account rock gas, diesel engine just needs engine structure is done bigger change, so improve the hybrid type duel fuel engine of taking into account rock gas without diesel engine usually.Even diesel engine is improved to the hybrid type duel fuel engine of taking into account rock gas, be to form in the mixer between air-strainer and intake manifold also because of its inflammable mixture, form inflammable mixture and be difficult in the best chemically correct fuel of realizing rock gas and air under the different operating modes all the time in mixer, its power character is also poorer than the improved duel fuel engine of petrol engine; Again because diesel engine is being compressed just oil spout at the end, make the mixed gas formation time short, thereby cause the mixed gas composition very inhomogeneous everywhere in the firing chamber, be head it off, the intake duct of firing chamber adopts spiral intake duct to combine with strong vortex air intake manifold usually, produces tangential swirl at intake process, makes the air that enters form strong eddy current in the firing chamber, by at a high speed strong eddy current air the diesel oil that sprays into is evenly distributed on the firing chamber, evaporation forms mixed gas.It is the motor of fuel that yet the intake method of the strong eddy current of this high speed but is not suitable for the rock gas, because of the rock gas mixed gas adopts at a high speed strong vortex air intake, causes the mixed gas detonation easily, damages engine component.In view of the foregoing, so be improved to natural gas engine without diesel engine usually.How solving with diesel engine is the power character of basic improved gas-fueled vehicles motor, is the object of people's research for a long time always, especially solves the raising of power character of the motor car engine of single use rock gas, is the difficult point of research always.
Summary of the invention
The purpose of this utility model is the deficiency that exists at prior art, a kind of single gas-fueled vehicles motor of diesel engine improvement is provided, it adopts compresses to advance the cylinder structure combining than with intake duct electronic control multi-point sequential injection rock gas, diesel automobile engine can be modified to that power performance improves, gas consumption is lower than the hybrid type duel fuel engine, single gas-fueled vehicles motor with high reliability, low emission characteristic.
The purpose of this utility model is achieved in that the cylinder body that comprises the multiple cylinder diesel motor, the piston head that assembles in each cylinder of cylinder body is equipped with the firing chamber, the fixedly connected cylinder head in the upper end of cylinder body, cylinder head connects intake manifold, gas exhaust manifold respectively.Corresponding each casing bore in described cylinder head bottom surface is respectively equipped with pit, corresponding each pit is provided with spark plug mounting hole respectively on the cylinder head, the spark plug of installing in each spark-plug hole is corresponding with the firing chamber of each piston head, spark plug is by high pressure wire harness tie point fire coil, and the firing chamber of piston head is the peviform firing chamber that interior cause one a major arc section and a minor segment are connected to form; Intake duct on the cylinder head is the once-through type air flue; Described intake manifold is provided with a buffer cavity and a plurality of intake duct constitutes steady air intake type intake manifold, steadily the electron temperature closure is installed at the air inlet place of the buffer cavity of air intake type intake manifold, this buffer cavity is communicated with the upstream of each intake duct, the downstream of each intake duct is respectively equipped with the blast nozzle mounting hole, each blast nozzle of natural gas distribution gas rail is installed in respectively in each blast nozzle mounting hole, natural gas distribution gas rail is installed on the fixed base that is provided with on the steady air intake type intake manifold, and temperature and pressure transmitter is installed on the intake manifold; Described gas exhaust manifold is provided with a plurality of air outlet flues, and the downstream of a plurality of air outlet flues is merged into two separate outlets; Described spark coil, temperature and pressure transmitter, electron temperature closure are connected with the electronic control unit of motor by lead.
The cross section summation of a plurality of intake ducts of described steady air intake type intake manifold is less than the cross section of buffer cavity, a plurality of intake ducts are extended obliquely upward by buffer cavity, the cylinder mouth end that advances of each intake duct is provided with flange and is used for being connected with cylinder head, the upper end of buffer cavity is provided with air inlet, around the air inlet is the closure mountion plate, and the electron temperature closure is by being bolted to the closure mountion plate.
The internal diameter of described air inlet is 45~60mm, each length of side 200~230mm of closure mountion plate.
The shaft axis of described blast nozzle mounting hole and the shaft axis of intake duct extend crossing 25~30 ° of angles that form, and its intersection point is arranged in the intake duct on the cylinder head.
Described spark plug mounting hole is located at the waterproof boss center of circle that is provided with on the cylinder head.
The pelvic cavity diameter of described peviform firing chamber is 65~75mm, the dark 13~22mm of pelvic cavity, and pelvic cavity internal face and bottom surface, chamber are the fillet of radius 5~10.
The both sides, skirt section of described piston are arranged with cuts cutting plane, and piston pin hole is located at and is cut on the cutting plane.
The piston ring that assembles on the described piston, wherein the first road ring is for adopting the rectangle compression ring of steel nitride material, the second road ring is for adopting the trapezoidal compression ring of alloy cast iron material, and the inner ring upper edge of this keystone ring is recessed rib, and the 3rd road ring is the two scraping blade combined oil rings of chromium-plated steel belt.
Described cylinder head is the aluminum alloy cylinder head.
Owing to adopted such scheme, corresponding each casing bore is respectively equipped with pit in the cylinder head bottom surface, the firing chamber of piston head is the peviform firing chamber that interior cause one a major arc section and a minor segment are connected to form, make relative firing chamber that obtains increasing of volume of common formation, firing chamber of this pit and piston head like this, and the pelvic cavity that is connected to form by a major arc section and a minor segment can increase quench area again, the compression ratio that makes this motor is about 12: 1, be far smaller than the compression ratio of diesel engine, satisfy the demand of auto engine of single use rock gas, the burning of realization theory equivalent, help the abundant burning of mixed gas in the firing chamber, can effectively avoid pinking. corresponding each pit is provided with spark plug mounting hole respectively on cylinder head, the spark plug of installing in each spark-plug hole is corresponding with the firing chamber of each piston head, utilize the mixed gas in the spark ignitor firing chamber, solution is higher than diesel oil because of the rock gas burning-point, can not be in the problem of compression process spontaneous combustion. the intake duct on the cylinder head adopts the once-through type air flue, intake manifold adopts the steady air intake type intake manifold that is provided with a buffer cavity and a plurality of intake duct formation, the cross section summation of its a plurality of intake ducts is less than the cross section of buffer cavity, a plurality of intake ducts are extended obliquely upward by buffer cavity, make the air can be from saturated each intake duct that is assigned to of buffer cavity, make the nowed forming of air inlet comparatively straight, reduce intake resistance, reduced the strength of vortex after mixed gas enters the firing chamber, improve charging efficiency, thereby raising effective engine power. the electron temperature closure is installed at the air inlet place of the buffer cavity of described steady air intake type intake manifold, control closure by the engine cycles coolant-temperature gage, be implemented under the optiumum control low temperature the accurate control of the air quantity of passing through from closure, to guarantee the optimal air-fuel ratio in the engine working process. the downstream at each intake duct is respectively equipped with the blast nozzle mounting hole, the shaft axis of blast nozzle mounting hole and the shaft axis of intake duct extend crossing 25~30 ° of angles that form, its intersection point is arranged in the intake duct on the cylinder head, each blast nozzle of natural gas distribution gas rail is installed in respectively in each blast nozzle mounting hole, rock gas can fully mix with air from the intake duct that the blast nozzle DCI direct cylinder injection covers like this, and enter the firing chamber immediately, guaranteed mixture strength thus, can under the different operating mode of motor, realize the best chemically correct fuel of rock gas and air, compare with existing hybrid type duel fuel engine, the power performance of natural gas engine is greatly improved. temperature and pressure transmitter is installed on intake manifold, can detect the true temperature/pressure of air flue, and then the amount that control in real time enters the air and the rock gas of intake manifold according to detected value, guarantee that best chemically correct fuel is achieved. the piston ring that assembles on the described piston, wherein the first road ring is for adopting the rectangle compression ring of steel nitride material, the second road ring is for adopting the trapezoidal compression ring of alloy cast iron material, the inner ring upper edge of this keystone ring is recessed rib, the 3rd road ring is the two scraping blade combined oil rings of chromium-plated steel belt, to adapt to the concrete work condition environment that the rock gas mixed gas forms at cylinder, guarantee to have good running-in ability between piston ring and the cylinder wall, prevent that piston ring and cylinder are damaged. simultaneously, the both sides, skirt section of described piston are arranged with cuts cutting plane, piston pin hole is located at and is cut on the cutting plane, behind the assembling wrist pin, make between the end of wrist pin and the cylinder sleeve and have bigger distance, prerequisite lower piston in the high combustion value reduces the durability that temperature strengthens piston as early as possible, thereby improve the durability of motor, and can also avoid piston and cylinder wall to produce wearing and tearing, reducing the meaningless loss of mechanical energy. the downstream of a plurality of air outlet flues of described gas exhaust manifold is merged into two separate outlets, relief opening quantity increases, increased the air displacement of gas exhaust manifold, reduce exhaust resistance, the waste gas of firing chamber is in time got rid of, so that the motor continuous doing work increases the power performance of starting.
The good effect of the single gas-fueled vehicles motor of the utility model diesel engine improvement is: this motor not only keeps advantages such as the low consumption of former diesel engine, moment of torsion are big, power height, and former engine power performance is improved, amount of consumed gas is starkly lower than other hybrid type dual-fuel automobile motor, or the natural gas engine of other petrol engine improvement.Its important technological parameters is compared as follows:
One, the gas-fueled vehicles motor of 493 diesel automobile engines and 493 diesel oil improvement is relatively:
493 diesel engine |
The natural gas engine of 493 diesel engines improvement |
Bore/stroke (mm): 93 * 102 |
Bore/stroke (mm): 93 * 102 |
Peak output/rotating speed (kw/r/min): 57/3600 |
Peak output/rotating speed (kw/r/min): 68/3600 |
Low speed torque/rotating speed (Nm/r/min): 162/1400 |
Low speed torque/rotating speed (Nm/r/min): 200/1400 |
Mid-range torque/rotating speed (Nm/r/min): 174/2000 |
Mid-range torque/rotating speed (Nm/r/min): 206/2000 |
493 diesel engine |
The natural gas engine of 493 diesel engines improvement |
Minimum specific fuel consumption (g/kwh) :≤218 |
Minimum gas consumption rate (g/kwh) :≤222 |
Two, the gas-fueled vehicles motor of general hybrid type dual-fuel automobile motor and the improvement of 493 diesel oil is relatively:
General hybrid type dual-fuel automobile motor |
The gas-fueled vehicles motor of 493 diesel oil improvement |
Minimum gas consumption rate (g/kwh) :≤265 |
Minimum gas consumption rate (g/kwh) :≤222 |
The utility model is described in further detail below in conjunction with drawings and Examples.
Description of drawings
Fig. 1 is a sectional structure chart of the present utility model;
Fig. 2 looks schematic representation for the left side of Fig. 1;
Fig. 3 looks schematic representation for the right side of Fig. 1;
Fig. 4 is a piston sectional structure chart of the present utility model;
Fig. 5 is the chamber structure figure of piston head;
Fig. 6 is the plan structure figure of intake manifold of the present utility model;
Fig. 7 is the plan structure figure of gas exhaust manifold of the present utility model;
Fig. 8 is the structural representation of cylinder head of the present utility model bottom surface.
In the accompanying drawing, 1 is the cylinder body, and 2 is gas exhaust manifold, 3 is piston, and 3a is for cutting cutting plane, and 4 is the firing chamber, 5 is cylinder head, and 5a is the cylinder head bottom surface, and 6 is spark plug, 7 is the high pressure wire harness, and 8 is blast nozzle, and 9 is natural gas distribution gas rail, 10 is fixed base, and 11 is the electron temperature closure, and 12 is intake manifold, 12a is an intake duct, and 12b is a buffer cavity, and 12c is an air inlet, 12e is the closure mountion plate, and 12f is the blast nozzle mounting hole, and 12g is the blast nozzle fitting seat, 12h is the sensor fitting seat, and 13 is spark coil, and 14 is connecting rod, 15 is bent axle, and 16 is flywheel, and 17 is rotating speed and phase detector, 18 is mounting bracket, and 19 is circulating pipe, and 20 is starting electrical machinery, 21 is temperature and pressure transmitter, and 22 is cyclinder head cover, and 23 is the thermostat effluent seat, 24 is fan, and 25 is water pump, and 26 is gear chamber, 27 is belt, and 28 is crankshaft pulley, and 29 is pit, 30 is spark plug mounting hole
Embodiment
Referring to Fig. 1 to Fig. 3, the single gas-fueled vehicles motor of this diesel engine improvement, the cylinder body 1 that comprises the multiple cylinder diesel motor, piston 3 tops of assembling in each cylinder of cylinder body 1 are equipped with firing chamber 4, piston 3 is connected with bent axle 15 by connecting rod 14. and the both sides, skirt section of described piston 3 are arranged with cuts cutting plane 3a, piston pin hole is located at and is cut (as shown in Figure 4) on the cutting plane. the piston ring of assembling on the described piston 3, wherein the first road ring is for adopting the rectangle compression ring of steel nitride material, the second road ring is for adopting the trapezoidal compression ring of alloy cast iron material, the inner ring upper edge of this keystone ring is recessed rib, the 3rd road ring is the two scraping blade combined oil rings of chromium-plated steel belt. the fixedly connected cylinder head 5 in the upper end of cylinder body 1, cylinder head 5 connects intake manifold 12 respectively, gas exhaust manifold 2 etc., cylinder head 5 upper ends connect cyclinder head cover 22, cyclinder head cover 22 covers the gas distribution structure of installing on the cylinder head 5. and described cylinder head 5 is the aluminum alloy cylinder head, 5a corresponding each casing bore in cylinder head bottom surface is respectively equipped with pit 29, corresponding each pit is provided with spark plug mounting hole 30 (as shown in Figure 8) respectively on the cylinder head 5, spark plug mounting hole is located at the waterproof boss center of circle that is provided with on the cylinder head, the spark plug of installing in each spark-plug hole 7 is corresponding with the firing chamber 4 of each piston head, spark plug 7 is by high pressure wire harness 7 tie point fire coils 13, the firing chamber 4 of piston head is the peviform firing chamber (as shown in Figure 5) that interior cause one a major arc section 4a and a minor segment 4b are connected to form, the pelvic cavity diameter of peviform firing chamber is 65~75mm, dark 13~the 22mm of pelvic cavity, pelvic cavity internal face and bottom surface, chamber are the fillet of radius 5~10. the intake duct on the cylinder head 5 is the once-through type air flue; Described intake manifold 12 is provided with a buffer cavity 12b and a plurality of intake duct 12a constitutes steady air intake type intake manifold, steadily electron temperature closure 11 is installed at the air inlet 12c place of the buffer cavity 12b of air intake type intake manifold 12, this buffer cavity 12b is communicated with the upstream of each intake duct 12a, the downstream of each intake duct 12a is respectively equipped with blast nozzle mounting hole 12f, blast nozzle mounting hole 12f is arranged on the blast nozzle fitting seat 12g that the outer wall top of the downstream of each intake duct 12a is provided with, the protruding structure that described blast nozzle fitting seat 12g and intake manifold 12 are formed in one, blast nozzle mounting hole 12f on the blast nozzle fitting seat 12g is axially with respect to intake duct 12a axioversion, the shaft axis of blast nozzle mounting hole and the shaft axis of intake duct extend crossing 25~30 ° of angles that form, its intersection point is arranged in the intake duct on the cylinder head. and each blast nozzle 8 of natural gas distribution gas rail 9 is installed in each blast nozzle mounting hole 12f respectively, natural gas distribution gas rail 9 is installed on the fixed base 10 that is provided with on the steady air intake type intake manifold 12 (as shown in Figure 6). and a plurality of intake duct 12a of described intake manifold 12 have the temperature and pressure transmitter 21 that air inlet is installed on the intake duct at least, described temperature and pressure transmitter 21 is screwed on the sensor fitting seat 12h that is provided with on the intake duct (as shown in Figure 6). and the cross section summation of a plurality of intake duct 12a of described steady air intake type intake manifold 12 is less than the cross section of buffer cavity 12b, a plurality of intake duct 12a are extended obliquely upward by buffer cavity 12b, the cylinder mouth end that advances of each intake duct 12a is provided with flange and is used for being connected with cylinder head 5, the upper end of buffer cavity 12b is provided with air inlet 12c, around the air inlet 12c is closure mountion plate 12e (as shown in Figure 6), and electron temperature closure 11 is by being bolted to closure mountion plate 12e; The internal diameter of described air inlet is 45~60mm, each length of side 200~230mm of closure mountion plate 12e, make being installed on the closure mountion plate 12e that electron temperature closure 11 can be firm, its Ji Hui gas degree of depth is at 200~220mm, make the air that under 11 controls of electron temperature closure, enters steady air intake type intake manifold 12, obtain being evenly distributed to each intake duct 12a after the buffering at buffer cavity 12b, and mix with rock gas that blast nozzle 8 ejects near advancing the cylinder mouth end of each intake duct 12a and to form combination gas and steadily enter the firing chamber, can under the different operating mode of motor, realize the best chemically correct fuel of rock gas and air, improving the power character of natural gas engine. described gas exhaust manifold 2 is provided with a plurality of air outlet flues, the downstream of a plurality of air outlet flues is merged into two separate outlet 2a (as shown in Figure 7), exhaust gas temperature sensor is installed in the exhaust that is connected with gas exhaust manifold 2 and gathers on the pipe. and an end of the bent axle of installing in the described cylinder body 1 15 stretches out crankcase outward and connects flywheel 16,20 of the driven tooth that is provided with on flywheel 16 cylindricals and the starting electrical machinerys of motor are gone up the gear engagement of installing, rotating speed and phase detector 17 are installed on the housing of flywheel, rotating speed and phase detector 17 are supported by mounting bracket 18, can obtain rotating speed and phase signal from flywheel, gear drive is arranged in gear chamber 26, camshaft phase in the gear chamber can by automatically controlled correction angle to. the crankshaft pulley 28 that is positioned at outside the gear chamber 26 goes up the belt wheel of installing by the axle that belt 27 connects fans 24, water pump 25 is installed on the axle of fan 24, rotation by bent axle drives fan and pump working, with thermostat effluent seat 23 that circulating pipe 19 links to each other on cooling-water temperature sensor is installed. described spark coil 13, temperature and pressure transmitter 21, electron temperature closure 11, rotating speed and phase detector 17, cooling-water temperature sensor, exhaust gas temperature sensors etc. are connected with the electronic control unit of motor by lead, the intelligent spray regime of electric controlled multi-point order by this natural gas engine of electronic control unit controls realizes thus diesel engine is modified to and has high-performance, high reliability, energy-conservation, the natural gas engine of low emission.