CN201441991U - Hydraulic cylinder cleaning machine - Google Patents
Hydraulic cylinder cleaning machine Download PDFInfo
- Publication number
- CN201441991U CN201441991U CN 200920024997 CN200920024997U CN201441991U CN 201441991 U CN201441991 U CN 201441991U CN 200920024997 CN200920024997 CN 200920024997 CN 200920024997 U CN200920024997 U CN 200920024997U CN 201441991 U CN201441991 U CN 201441991U
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- Prior art keywords
- cleaning
- hydraulic
- walking mechanism
- hydraulic cylinder
- open annular
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- Expired - Fee Related
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Abstract
The utility model discloses a hydraulic cylinder cleaning machine. The hydraulic cylinder cleaning machine comprises a cleaning tank, cleaning rods and ringent, annular and circular cleaning pipes which are installed in the cleaning tank, and an electric heating device which is installed in cleaning fluid on the bottom of the cleaning tank, wherein the right end of the cleaning tank is provided with a machine frame under which a cleaning system and a hydraulic system are arranged, a walking mechanism is arranged at the upper end of the machine frame, a drainage channel is arranged under the walking mechanism, and supporting wheels are arranged on the walking mechanism. The hydraulic cylinder cleaning machine is characterized by comprising three groups of cleaning rods and ringent, annular and circular cleaning pipes which correspond to each other, one intermediate group is matched with a hydraulic support cylinder body, and other two groups on both sides are respectively matched with a single hydraulic prop cylinder body. The hydraulic cylinder cleaning machine can simultaneously clean two single hydraulic prop cylinder bodies on both sides of the walking mechanism or separately clean one intermediate hydraulic support cylinder body and can meet the requirement of cleaning the cylinder bodies of different specifications and sizes. Proved by practical pilot production, the whole cleaning process runs stably and reliably.
Description
(1) technical field
The utility model relates to a kind of hydraulic cylinder cleaning machine, particularly a kind of hydraulic cylinder cleaning machine that can clean 2 hydraulic prop cylinder bodies simultaneously and clean 1 hydraulic support cylinder body separately.
(2) background technology
The XZG-I type hydraulic cylinder cleaning machine of using also is the equipment of being developed by my institute now, a hydraulic cylinder is established in middle part, walking mechanism bottom surface, move back and forth with its push-and-pull walking mechanism, 4 velamens that are placed on the walking mechanism are washed the hydraulic prop cylinder body, back and forth cleaned, being washed inboard wall of cylinder block is cleaned by the cleaning rod that is fixed on the cleaning case first member plate, the cleaning rod right-hand member is established 15 ° the spray-hole and finish flushing and clean at the felt collar device of two rows in the middle of the spray-holes of respectively tilting about two rows, washed outer wall of cylinder block and cleaned the pipe flushing by the open annular that is fixed on the cleaning case right end plate, open annular is cleaned the pipe inboard and is established slope inwardly 15 ° spray-hole of two rows, and purpose is can both obtain flushing when moving back and forth.The time of cleaning once is 2 minutes, and totally 4 velamens are washed cylinder body.Establish purging system and hydraulic system switch and time relay in the electric-control system, clean the warning device after finishing, cooperate limitation travel switch, solenoid directional control valve to reach the purpose of automatic cleaning, degree of cleaning was set with the time, artificial loading and unloading.Compare during with artificial cleaning, improved cleaning efficiency, saved a large amount of cleaning fluids.Each unit if with 1 hydraulic cylinder cleaning machine working time every day only need just can satisfy cleaning task in about 2 hours.But some unit need clean hydraulic prop cylinder body and hydraulic support cylinder body simultaneously, and existing hydraulic cylinder cleaning machine can't address these problems.
(3) summary of the invention
The utility model provides a kind of hydraulic cylinder cleaning machine that can clean two types of cylinder bodies in order to remedy the deficiencies in the prior art.
The utility model is achieved by the following technical solution:
A kind of hydraulic cylinder cleaning machine comprises cleaning case and is installed in cleaning rod, open annular in the cleaning case and cleans pipe and be installed in electric heater unit in the cleaning fluid of cleaning case bottom; The right-hand member of cleaning case is a frame, be provided with purging system, hydraulic system below the frame, the frame upper end is provided with walking mechanism, be dredging flow groove under the walking mechanism, walking mechanism is provided with the support support roller, its special character is: described cleaning rod, open annular clean pipe and are corresponding three groups mutually, middle one group suitable with the hydraulic support cylinder body, two groups of both sides are suitable with the hydraulic prop cylinder body respectively.
Hydraulic cylinder cleaning machine of the present utility model, the frame middle upper part is provided with the lifting handling system, establishes electric-control system in the middle of the right-hand member of frame, and forward and backward of frame and right-hand member are provided with the protective plate of band air vent, the cleaning case upper end is furnished with removable cover, and front-left inferior part sets blowoff valve.
Hydraulic cylinder cleaning machine of the present utility model, it further improves and is: described open annular is cleaned pipe and is fixed on the right end plate of cleaning case with securing member, open annular is cleaned the pipe left end and is welded with open annular steel plate cooperation open annular clamping plate, clamp hairbrush (or plastic bruss) with securing member, can scrub the dirty foreign material of being washed on the outer wall of cylinder block, and middle open annular cleaning pipe can be according to pressed the different specification size of support cylinder body to change by washing lotion.The open annular that the hydraulic prop cylinder body is cleaned in both sides is cleaned pipe and can not changed, but can be as required Brusher being able to change bristles (or plastic bruss) more.
Hydraulic cylinder cleaning machine of the present utility model, the set electric heater unit in cleaning case bottom is made with coil pipe, and the temperature that can guarantee the cleaning fluid in the cold district cleaning case in winter guarantees cleaning performance more than+10 ℃.
Hydraulic cylinder cleaning machine of the present utility model, set support support roller on the walking mechanism, but the cleaning rod that rest overhangs can back and forth roll along cleaning rod with walking mechanism during work, but can play a kind of effect of rest all the time.The lifting handling system is made up of support, electric block, grapple self-locking mechanism.When cylinder body is washed in lifting loading and unloading, can prevent that being washed cylinder body endwisely slips, and its grapple can change specification as required, remove the labour intensity of artificial loading and unloading.
Place 1 of hydraulic support cylinder body in the middle of the walking mechanism of the present utility model, 2 of hydraulic prop cylinder bodies are placed in both sides, be to clean two class cylinder bodies automatically to need to clean respectively during operation, set scavenging period by electric-control system, and have a warning device that cleans after finishing, by the solenoid directional control valve of the limitation travel switch at two ends control hydraulic system, the hydraulic cylinder push-and-pull walking mechanism of hydraulic system is finished the cleaning purpose of linear reciprocating motion.The utility model can clean 2 of the hydraulic prop cylinder bodies of both sides on the walking mechanism simultaneously or clean 1 of middle hydraulic support cylinder body separately, and can satisfy the cylinder body cleaning of different specification size.Produce proof through actual tests: whole cleaning process operates steadily reliably.
(4) description of drawings
Below in conjunction with accompanying drawing the utility model is described further.
Fig. 1 looks schematic diagram for master of the present utility model;
Fig. 2 looks schematic diagram for a left side of the present utility model;
Fig. 3 is that the utility model A-A shown in Figure 1 is to generalized section;
Fig. 4 is that the utility model B-B shown in Figure 1 is to generalized section;
Fig. 5 is that the utility model C-C shown in Figure 3 is to generalized section;
Fig. 6 is a grapple self-locking mechanism schematic diagram of the present utility model.
Among the figure: 1, cleaning case, 2, cleaning rod, 3, open annular cleans pipe, 4, electric heater unit, 5, purging system, 6, dredging flow groove, 7, hydraulic system, 8, walking mechanism, 9, frame, 10, lifting handling system, 11, support support roller, 12, removable cover, 13, the protective plate of band air vent, 14, blowoff valve, 15, electric-control system.
(5) specific embodiment
Accompanying drawing is a kind of specific embodiment of the present utility model.This embodiment comprises cleaning case 1 and is installed in the interior electric heater unit 4 of cleaning fluid that cleaning case 1 interior cleaning rod 2, open annular cleaned pipe 3 and be installed in cleaning case 1 bottom; The right-hand member of cleaning case 1 is a frame 9, be provided with purging system 5, hydraulic system 7 below the frame 9, frame 9 upper ends are provided with walking mechanism 8, walking mechanism is for 8 times a dredging flow groove 6, and walking mechanism 8 is provided with and supports support roller 11, and frame 9 middle upper parts are provided with lifting handling system 10, establish electric-control system 15 in the middle of the right-hand member of frame 9, forward and backward of frame 9 and right-hand member are provided with the protective plate 13 of band air vent, and cleaning case 1 upper end is furnished with removable cover 12, and front-left inferior part sets blowoff valve 14; It is corresponding mutually three groups that described cleaning rod 2, open annular clean pipe 3, and middle one group and hydraulic support cylinder body are suitable, and two groups of both sides are suitable with the hydraulic prop cylinder body respectively.Described open annular is cleaned pipe 3 usefulness securing members and is fixed on the right end plate of cleaning case 1, open annular is cleaned the pipe left end and is welded with open annular steel plate cooperation open annular clamping plate, clamp hairbrush (or plastic bruss) with securing member, can scrub the dirty foreign material of being washed on the outer wall of cylinder block, and middle open annular cleaning pipe 3 can be according to pressed the different specification size of support cylinder body to change by washing lotion; The open annular that the hydraulic prop cylinder body is cleaned in both sides is cleaned pipe 3 and can not changed, but can be as required Brusher being able to change bristles (or plastic bruss) more.The set electric heater unit 4 usefulness coil pipes in cleaning case 1 bottom are made, and the temperature that can guarantee the cleaning fluid in the cold district cleaning case in winter 1 guarantees cleaning performance more than+10 ℃.Set support support roller 11 on the walking mechanism 8, but the cleaning rod 2 that rest overhangs can back and forth roll along cleaning rod 2 with walking mechanism 8 during work, but can play a kind of effect of rest all the time.Lifting handling system 10 is made up of support, electric block, grapple self-locking mechanism.When cylinder body is washed in lifting loading and unloading, can prevent that being washed cylinder body endwisely slips, and its grapple can change specification as required, remove the labour intensity of artificial loading and unloading.
The cleaning fluid that splendid attire is formed by metal species cleaning agent and water proportioning in the cleaning case 1, extract for purging system 5 (comprising centrifugal pipeline pump, drive motor, gate valve, pipeline and pipeline fittings composition), cleaning fluid after the extraction flows to cleaning rod 2 and open annular cleaning pipe 3 respectively through purging system 5, cleaning rod 2 is fixed on the left end in the cleaning case, securing member is fixed, and is dismantled and assembled.The right-hand member shutoff mouth of bar is a truncated cone-shaped, on the round platform inclined-plane, have be tilted to the right 15 ° spray-hole of a row, aperture and quantity are pressed the flow and the operating pressure of flushing pump and are determined the back as calculated, the left end of round platform is provided with removable felt collar device, be tilted to the left 15 ° spray-hole of one row is also arranged on the left side cleaning rod of felt collar device, spraying about spray-hole is that internal diameter can both obtain flushing when being washed the cylinder body linear reciprocating motion for quilt, and set felt collar device plays scrubbing action in the middle of two rounds.Middle one is to clean the hydraulic support cylinder body, replaceable, and both sides are to clean the hydraulic prop cylinder body.Open annular is cleaned also two row's spray-holes in the pipe 3, intersect inwardly respectively to tilt 15 °, the aperture is identical with cleaning rod 2 with quantity Calculation, be fixed on the right end plate of cleaning case 1, dismantled and assembled, the left end of pipe is welded with the open annular baffle plate, and the open annular clamping plate cooperate baffle plate with the fixing hairbrush (or plastic bruss) of securing member, the dirty foreign material on the outer wall of cylinder block are washed in two rounds flushing in the pipe, and hairbrush then is for scrubbing the dirty foreign material on the outer wall.Electric heater unit 4 is placed in the cleaning fluid of cleaning case 1 bottom, makes with coil pipe, is used to guarantee that rinse liquid temperature in the cold district cleaning case in winter 1 is more than+10 ℃, to guarantee cleaning performance.Purging system 5 is made up of centrifugal pipeline pump, drive motor, gate valve, pipeline and pipeline fittings, is to extract the cleaning fluid induction system that cleaning fluid flows to cleaning rod 2 and open annular cleaning pipe 3 in cleaning case 1.Dredging flow groove 6 is for reflux a kind of structure in the cleaning case 1 into of the cleaning fluid of being washed the cylinder body overflow, is fixed on the frame 9 with securing member, tilts 0.035 to cleaning case 1, guarantees that cleaning fluid refluxes.Hydraulic system 7 is made up of fuel tank, gear oil pump, hydraulic cylinder, solenoid directional control valve, gate valve, lead limit switch, pipeline and pipeline fittings.During work by hydraulic cylinder push-and-pull walking mechanism 8 along the groove steel rail linear reciprocating motion, cooperate solenoid directional control valve to finish the commutation of hydraulic cylinder by the lead limit switch that is located on the groove steel rail.Be placed on quilt on the walking mechanism 8 and wash inboard wall of cylinder block and obtain toward the complex line flushing and clean, washed outer wall of cylinder block and obtain toward the complex line flushing and scrub.Walking mechanism 8 is formed framework by shaped steel and steel plate, the framework lower end is provided with axle and running roller, framework is respectively established " Y " shape support before and after the upper end, running roller back and forth rolls along groove steel rail, " Y " shape support is used for placement and is cleaned cylinder body, dismantled and assembled, size and height can be according to being washed cylinder diameter and length is replaced by different specification size.Left end is provided with and supports support roller 11, but the cleaning rod 2 that rest overhangs.Frame 9 is cooperated by shaped steel and steel plate and forms, and walking mechanism 8 used two groove steel rail right-hand members are fixed on the frame 9, and the interior part of cleaning case 1 is fixed on the support angle steel that the first member plate inboard of cleaning case 1 is welded with securing member.Lifting handling system 10 comprises support, electric block, grapple self-locking mechanism, be used for being washed the loading and unloading of cylinder body, the grapple self-locking mechanism endwisely slips in the time of can preventing to be washed the cylinder body lifting, and grapple can be replaced by different specifications according to need, has removed the labour intensity of artificial loading and unloading.Support a kind of structure that support roller 11 is provided in a side of walking mechanism 8 left ends, can support the cleaning rod 2 that overhangs, during work with walking mechanism along cleaning rod 2 reciprocal straight-line rollings, but can play a kind of effect of rest all the time.Removable cover 12 is the devices that cover in cleaning case 1 upper end, and the cleaning fluid that sprays on the cleaning rod 2 in the time of can preventing work is sprayed onto outside the case, prevents that open annular cleaning pipe 3 is ejected into the outside that the cleaning fluid of being washed on the outer wall of cylinder block spatters the cleaning case 1 that flies out.Cover plate is provided with handgrip, can bear one separately away and observe situation in the cleaning case 1.Can all bear away in the time of in the cleaning flushing cleaning case.Forward and backward of the protective plate and the right-hand member of band air vent all are fixed on the frame 9 with securing member, mainly are to establish for staff's safety.Blowoff valve 14 is to establish in order to regularly replace cleaning fluid and cleaning flushing cleaning case 1 inboard.Electric-control system 15 by the switch of purging system 5, hydraulic system 7 and time relay, clean the warning device that finishes and form, being washed the degree of cleaning of cylinder body was determined by the time of setting, automatically stop after cleaning finishes, warning device is rung, and operating personnel can carry out being washed the disassemble and assemble work of cylinder body.
Claims (6)
1. hydraulic cylinder cleaning machine comprises cleaning case (1) and is installed in the interior electric heater unit (4) of cleaning fluid that cleaning rod (2), open annular in the cleaning case (1) cleaned pipe (3) and be installed in cleaning case (1) bottom; The right-hand member of cleaning case (1) is frame (9), be provided with purging system (5), hydraulic system (7) below the frame (9), frame (9) upper end is provided with walking mechanism (8), under the walking mechanism (8) dredging flow groove (6), walking mechanism (8) is provided with and supports support roller (11), it is characterized in that: described cleaning rod (2), open annular clean pipe (3) and are corresponding three groups mutually, middle one group suitable with the hydraulic support cylinder body, two groups of both sides are suitable with the hydraulic prop cylinder body respectively.
2. hydraulic cylinder cleaning machine according to claim 1, it is characterized in that: frame (9) middle upper part is provided with lifting handling system (10), establish electric-control system (15) in the middle of the right-hand member of frame (9), forward and backward of frame (9) and right-hand member are provided with the protective plate (13) of band air vent, cleaning case (1) upper end is furnished with removable cover (12), and front-left inferior part sets blowoff valve (14).
3. hydraulic cylinder cleaning machine according to claim 1, it is characterized in that: described open annular is cleaned pipe (3) and is fixed on the right end plate of cleaning case (1) with securing member, open annular is cleaned pipe (3) left end and is welded with open annular steel plate cooperation open annular clamping plate, clamps hairbrush or plastic bruss with securing member.
4. hydraulic cylinder cleaning machine according to claim 1 is characterized in that: the set electric heater unit (4) in cleaning case (1) bottom is made with coil pipe.
5. hydraulic cylinder cleaning machine according to claim 1 is characterized in that: walking mechanism (8) goes up set support support roller (11), but the cleaning rod that rest overhangs (2) and back and forth roll along cleaning rod (2) with walking mechanism (8).
6. hydraulic cylinder cleaning machine according to claim 2 is characterized in that: described lifting handling system (10) is made up of support, electric block, grapple self-locking mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920024997 CN201441991U (en) | 2009-05-08 | 2009-05-08 | Hydraulic cylinder cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920024997 CN201441991U (en) | 2009-05-08 | 2009-05-08 | Hydraulic cylinder cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201441991U true CN201441991U (en) | 2010-04-28 |
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ID=42546666
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200920024997 Expired - Fee Related CN201441991U (en) | 2009-05-08 | 2009-05-08 | Hydraulic cylinder cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201441991U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102489466A (en) * | 2011-12-15 | 2012-06-13 | 沈阳黎明航空发动机(集团)有限责任公司 | Method for flushing inner ring oil supply holes of rotor of bearing utilizing inner ring oil supply for lubricating |
| CN103909084A (en) * | 2014-04-02 | 2014-07-09 | 济宁何岗煤矿 | Single hydraulic oil cylinder brusher |
| CN104889125A (en) * | 2015-05-24 | 2015-09-09 | 浙江诺盾过滤机械有限公司 | Device for cleaning inner wall of oil cylinder |
| CN105772451A (en) * | 2016-05-23 | 2016-07-20 | 江苏瑞安特机械集团有限公司 | Suspension type oil cylinder cleaning device |
| CN106345762A (en) * | 2016-09-29 | 2017-01-25 | 张家港市港威超声电子有限公司 | Efficient cleaning machine for inner grooved copper tubes and cleaning method thereof |
| CN113458105A (en) * | 2021-07-23 | 2021-10-01 | 武汉船用机械有限责任公司 | Rudder oil cylinder cleaning device and control method thereof |
-
2009
- 2009-05-08 CN CN 200920024997 patent/CN201441991U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102489466A (en) * | 2011-12-15 | 2012-06-13 | 沈阳黎明航空发动机(集团)有限责任公司 | Method for flushing inner ring oil supply holes of rotor of bearing utilizing inner ring oil supply for lubricating |
| CN102489466B (en) * | 2011-12-15 | 2013-11-13 | 沈阳黎明航空发动机(集团)有限责任公司 | Method for flushing inner ring oil supply holes of rotor of bearing utilizing inner ring oil supply for lubricating |
| CN103909084A (en) * | 2014-04-02 | 2014-07-09 | 济宁何岗煤矿 | Single hydraulic oil cylinder brusher |
| CN103909084B (en) * | 2014-04-02 | 2015-12-02 | 济宁何岗煤矿 | A kind of single-body hydraulic cylinder brusher |
| CN104889125A (en) * | 2015-05-24 | 2015-09-09 | 浙江诺盾过滤机械有限公司 | Device for cleaning inner wall of oil cylinder |
| CN104889125B (en) * | 2015-05-24 | 2017-06-06 | 浙江诺盾过滤机械有限公司 | A kind of oil cylinder inner wall cleaning device |
| CN105772451A (en) * | 2016-05-23 | 2016-07-20 | 江苏瑞安特机械集团有限公司 | Suspension type oil cylinder cleaning device |
| CN105772451B (en) * | 2016-05-23 | 2018-01-02 | 江苏瑞安特机械集团有限公司 | A kind of suspension type oil cylinder cleaning device |
| CN106345762A (en) * | 2016-09-29 | 2017-01-25 | 张家港市港威超声电子有限公司 | Efficient cleaning machine for inner grooved copper tubes and cleaning method thereof |
| CN106345762B (en) * | 2016-09-29 | 2019-02-01 | 张家港市港威超声电子有限公司 | Inner screw thread copper pipe efficient cleaning machine and its cleaning method |
| CN113458105A (en) * | 2021-07-23 | 2021-10-01 | 武汉船用机械有限责任公司 | Rudder oil cylinder cleaning device and control method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100428 Termination date: 20140508 |