CN201437869U - Steel pipes with corrosion-resistant and drag-reducing and wear-resistant coatings - Google Patents

Steel pipes with corrosion-resistant and drag-reducing and wear-resistant coatings Download PDF

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Publication number
CN201437869U
CN201437869U CN2009201090048U CN200920109004U CN201437869U CN 201437869 U CN201437869 U CN 201437869U CN 2009201090048 U CN2009201090048 U CN 2009201090048U CN 200920109004 U CN200920109004 U CN 200920109004U CN 201437869 U CN201437869 U CN 201437869U
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steel pipe
coating
resistant
wear
corrosion
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郭晓军
段绍明
李小朋
张丽萍
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CNPC Engineering Technology Research Institute Co Ltd
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Tianjin CNPC Boxing Engineering Technology Co Ltd
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Abstract

本实用新型的带有耐腐蚀及减阻耐磨涂层的钢管,应用于石油、天然气输送管线,是一种带有耐腐蚀及减阻耐磨涂层的钢管,由钢管,钢管两端的预留焊接段,长输气管道用耐磨减阻涂层,长输气管道用液体无溶剂环氧涂层,无机硅酸锌可焊内涂层,无机硅酸锌可焊外涂层(6)组成,效果是:具有优良的减阻耐磨、附着力、耐盐雾、耐化学试剂、抗冲击强度及与外加电流阴极保护相匹配的涂层的钢管,可用于长输气、输油管线的建设。

Figure 200920109004

The steel pipe with corrosion-resistant and drag-reducing and wear-resistant coating of the utility model is applied to oil and natural gas transmission pipelines. It is a steel pipe with corrosion-resistant and drag-reducing and wear-resistant coating. Welding section, wear-resistant and drag-reducing coating for long gas pipelines, liquid solvent-free epoxy coating for long gas pipelines, inorganic zinc silicate weldable inner coating, inorganic zinc silicate weldable outer coating (6 ) composition, the effect is: a steel pipe with excellent drag reduction and wear resistance, adhesion, salt spray resistance, chemical reagent resistance, impact strength and a coating that matches the applied current cathodic protection, which can be used for long gas and oil pipelines construction.

Figure 200920109004

Description

带有耐腐蚀及减阻耐磨涂层的钢管Steel pipes with corrosion-resistant and drag-reducing and wear-resistant coatings

技术领域technical field

本实用新型涉及石油、天然气输送管线,特别涉及埋地长输石油、天然气管线,是一种带有耐腐蚀及减阻耐磨涂层的钢管,具有抗腐蚀性优良、与外加电流的阴极保护协同性良好并提高输送率的管线。The utility model relates to oil and natural gas transmission pipelines, in particular to buried long-distance oil and natural gas pipelines. It is a steel pipe with a corrosion-resistant and drag-reducing and wear-resistant coating. A pipeline with good synergies and increased delivery rates.

背景技术Background technique

现有的钢质、弯管一般没有内防腐涂层,或只是采用普通的涂料防腐,外防腐采用环氧煤沥青等防腐涂料、或热收缩带、冷缠带进行防腐。对于埋地的长输管线来讲,弯管多并且内表面不用防腐涂层或用普通的涂料,起不到良好的防腐蚀和减少输送阻力的效果;而外防腐使用环氧煤沥青等防腐涂料,存在难以与阴极保护相匹配的缺点,在通电流保护的情况下,涂层极易脱落、损坏,热收缩带、冷缠带防腐需要涂刷相应的底漆,管线施工复杂、对施工人员技术要求高,且易形成空鼓等弊病。Existing steel and elbows generally do not have internal anti-corrosion coatings, or only use ordinary coatings for anti-corrosion, and external anti-corrosion uses anti-corrosion coatings such as epoxy coal tar pitch, or heat-shrinkable tapes and cold-wound tapes for anti-corrosion. For buried long-distance pipelines, there are many bends and the inner surface does not use anti-corrosion coatings or ordinary coatings, which cannot achieve good anti-corrosion and reduce transmission resistance effects; while external anti-corrosion uses epoxy coal tar pitch and other anti-corrosion The coating has the disadvantage that it is difficult to match the cathodic protection. In the case of current protection, the coating is easy to fall off and be damaged. The anti-corrosion of heat-shrinkable tape and cold-wound tape needs to be painted with corresponding primer. The technical requirements of personnel are high, and it is easy to form hollowing and other disadvantages.

实用新型内容Utility model content

本实用新型的目的是:提供一种带有耐腐蚀及减阻耐磨涂层的钢管,采用管内外壁涂层和两端可焊涂层保护,使管线具有优良的减阻耐磨、附着力、耐盐雾、耐化学试剂、抗冲击强度及与外加电流阴极保护相匹配。克服现有技术中涂层极易脱落、损坏的不足。The purpose of this utility model is: to provide a steel pipe with a corrosion-resistant and drag-reducing wear-resistant coating, which is protected by a coating on the inner and outer walls of the pipe and a weldable coating at both ends, so that the pipeline has excellent drag-reducing wear-resisting and adhesion , salt spray resistance, chemical resistance, impact strength and match with impressed current cathodic protection. It overcomes the deficiency that the coating is very easy to fall off and damaged in the prior art.

本实用新型采用的技术方案是:带有耐腐蚀及减阻耐磨涂层的钢管,包括钢管,其特征在于:在钢管的两端有预留焊接段,在钢管的内表面涂有长输气管道用耐磨减阻内涂层,在钢管的外表面涂有长输气管道用液体无溶剂环氧外涂层,在钢管两端的预留焊接段的内表面涂有无机硅酸锌可焊内涂层,在钢管两端的预留焊接段的外表面有无机硅酸锌可焊外涂层。The technical scheme adopted by the utility model is: a steel pipe with a corrosion-resistant and drag-reducing and wear-resistant coating, including a steel pipe, which is characterized in that: there are reserved welding sections at both ends of the steel pipe, and a long-distance The wear-resistant and drag-reducing inner coating for gas pipelines, the outer surface of the steel pipe is coated with a liquid solvent-free epoxy outer coating for long gas pipelines, and the inner surface of the reserved welding section at both ends of the steel pipe is coated with inorganic zinc silicate Welding inner coating, and the outer surface of the reserved welding section at both ends of the steel pipe has an inorganic zinc silicate weldable outer coating.

所述的钢管的外径在325~1600mm之间、壁厚为16~32mm,两端预留焊接段分别长80~200mm,长输气管道用耐磨减阻内涂层的厚度为0.06~0.1mm,长输气管道用液体无溶剂环氧外涂层的厚度为0.5~2mm,无机硅酸锌可焊内涂层的厚度为0.04~0.06mm,无机硅酸锌可焊外涂层的厚度为0.04~0.06mm。The outer diameter of the steel pipe is between 325mm and 1600mm, the wall thickness is 16mm to 32mm, the reserved welding sections at both ends are respectively 80mm to 200mm long, and the thickness of the wear-resistant and drag-reducing inner coating for long gas pipelines is 0.06-32mm. 0.1mm, the thickness of liquid solvent-free epoxy outer coating for long gas pipelines is 0.5~2mm, the thickness of inorganic zinc silicate weldable inner coating is 0.04~0.06mm, the thickness of inorganic zinc silicate weldable outer coating The thickness is 0.04-0.06mm.

所述的钢管包括直钢管和弯钢管,即弯管。The steel pipes include straight steel pipes and bent steel pipes, that is, bent pipes.

带有耐腐蚀及减阻耐磨涂层的钢管制造过程如下:The manufacturing process of steel pipes with corrosion-resistant and drag-reducing and wear-resistant coatings is as follows:

将钢管内外表面喷砂除锈,在钢管的内表面喷涂长输气管道用耐磨减阻内涂层,在钢管的外表面喷涂长输气管道用液体无溶剂环氧外涂层,在预留焊接段内表面喷涂无机硅酸锌可焊内涂层,在预留焊接段外表面喷涂无机硅酸锌可焊外涂层。在现场将该钢管与焊接连接制成管线。Sand blast the inner and outer surfaces of the steel pipe to remove rust, spray the inner surface of the steel pipe with a wear-resistant and drag-reducing inner coating for long gas pipelines, and spray the outer surface of the steel pipe with a liquid solvent-free epoxy outer coating for long gas pipelines. The inner surface of the reserved welding section is sprayed with an inorganic zinc silicate weldable inner coating, and the outer surface of the reserved welding section is sprayed with an inorganic zinc silicate weldable outer coating. The steel pipe is joined with welds on site to make the pipeline.

本实用新型的有益效果:The beneficial effects of the utility model:

1、内防护涂层使用长输气管道用耐磨减阻涂层,既保护了钢管不受腐蚀,又能提高管线的输气率,降低管线的运营成本。1. The inner protective coating is wear-resistant and drag-reducing coating for long gas pipelines, which not only protects the steel pipe from corrosion, but also improves the gas transmission rate of the pipeline and reduces the operating cost of the pipeline.

2、外防腐涂层采用长输气管道用液体无溶剂环氧涂层,简化了防腐施工,提高了钢管的抗腐蚀性,且能与外加电流提供的阴极保护协同作用,从而保证管线长期、安全运行。2. The external anti-corrosion coating adopts liquid solvent-free epoxy coating for long gas pipelines, which simplifies the anti-corrosion construction and improves the corrosion resistance of steel pipes. It can also cooperate with the cathodic protection provided by the external current to ensure the long-term, long-term protection of the pipeline. safe operation.

3、预留焊接段的内外表面涂覆无机硅酸锌可焊涂层,可以在管线焊接补口前防止预留焊接段进一步腐蚀,管线焊接时产生的焊渣很容易被清理干净,从而提高管线补口的质量,使管线保持良好的防腐效果。3. The inner and outer surfaces of the reserved welding section are coated with an inorganic zinc silicate weldable coating, which can prevent further corrosion of the reserved welding section before the pipeline is welded and repaired. The welding slag generated during pipeline welding can be easily cleaned, thereby improving The quality of pipeline joints keeps the pipeline in good anti-corrosion effect.

附图说明Description of drawings

图1是带有耐腐蚀及减阻耐磨涂层的钢管的纵剖面示意图。Fig. 1 is a schematic longitudinal section of a steel pipe with a corrosion-resistant and drag-reducing and wear-resistant coating.

图中,1.钢管,2.预留焊接段,3.长输气管道用耐磨减阻内涂层,4.长输气管道用液体无溶剂环氧外涂层,5.无机硅酸锌可焊内涂层,6.无机硅酸锌可焊外涂层。In the figure, 1. Steel pipe, 2. Reserved welding section, 3. Wear-resistant and drag-reducing inner coating for long gas pipeline, 4. Liquid solvent-free epoxy outer coating for long gas pipeline, 5. Inorganic silicic acid Zinc weldable inner coating, 6. Inorganic zinc silicate weldable outer coating.

具体实施方式Detailed ways

实施例1:以一根外径为1219mm的带有耐腐蚀及减阻耐磨涂层的钢管为例,对本实用新型作进一步详细说明。Embodiment 1: Taking a steel pipe with an outer diameter of 1219 mm as an example with a corrosion-resistant and drag-reducing wear-resistant coating, the utility model is further described in detail.

参阅图1。本实用新型钢管1为直钢管。钢管1的外径为1219mm、壁厚22mm,预留焊接段2长度为150mm,长输气管道用耐磨减阻内涂层3厚度为0.07mm,长输气管道用液体无溶剂环氧外涂层4的厚度为1.2mm,无机硅酸锌可焊内涂层5的厚度为0.05mm,无机硅酸锌可焊外涂层6的厚度为0.05mm。See Figure 1. The steel pipe 1 of the utility model is a straight steel pipe. The outer diameter of the steel pipe 1 is 1219mm, the wall thickness is 22mm, and the length of the reserved welding section 2 is 150mm. The thickness of coating 4 is 1.2mm, the thickness of inorganic zinc silicate weldable inner coating 5 is 0.05mm, and the thickness of inorganic zinc silicate weldable outer coating 6 is 0.05mm.

长输气管道用液体无溶剂环氧外涂层4采用天津中油渤星工程科技有限公司出售的液体无溶剂环氧涂料喷涂而成,其它材料市场均有产品销售。The liquid solvent-free epoxy outer coating 4 for the long-distance gas pipeline is sprayed with the liquid solvent-free epoxy coating sold by Tianjin Zhongyou Boxing Engineering Technology Co., Ltd., and other materials are sold in the market.

实施例2:与本实用新型基本相同不同点是:钢管1采用的是弯钢管。Embodiment 2: It is basically the same as the utility model, and the difference is that: the steel pipe 1 adopts a bent steel pipe.

Claims (5)

1. one kind has steel pipe corrosion-resistant and the drag reduction wear resistant coating, comprise steel pipe (1), it is characterized in that: reservation welding section (2) is arranged at the two ends of steel pipe (1), scribble long gas pipeline with wear-resisting drag reduction undercoating (3) at the internal surface of steel pipe (1), outer surface at steel pipe (1) scribbles long gas pipeline liquid non-solvent epoxy external coating (4), scribble inorganic zinc silicate at the internal surface of the reservation welding section (2) at steel pipe (1) two ends and can weld undercoating (5), have inorganic zinc silicate can weld external coating (6) at the outer surface of the reservation welding section (2) at steel pipe (1) two ends.
2. according to claim 1ly have a steel pipe corrosion-resistant and the drag reduction wear resistant coating, it is characterized in that: the external diameter of described steel pipe (1) between 325~1600mm, wall thickness is 16~32mm, the long respectively 80~200mm of welding section (2) is reserved at two ends, long gas pipeline is 0.06~0.1mm with the thickness of wear-resisting drag reduction undercoating (3), long gas pipeline is 0.5~2mm with the thickness of liquid non-solvent epoxy external coating (4), the thickness that inorganic zinc silicate can weld undercoating (5) is 0.04~0.06mm, and the thickness that inorganic zinc silicate can weld external coating (6) is 0.04~0.06mm.
3. according to claim 1ly have a steel pipe corrosion-resistant and the drag reduction wear resistant coating, it is characterized in that: described steel pipe (1) is a straight steel pipe.
4. according to claim 1ly have a steel pipe corrosion-resistant and the drag reduction wear resistant coating, it is characterized in that: described steel pipe (1) is curved steel pipe.
5. describedly have a steel pipe corrosion-resistant and the drag reduction wear resistant coating according to claim 1,2,3 or 4, it is characterized in that: the external diameter of steel pipe (1) pipe is 1219mm, wall thickness 22mm, reserve the long 150mm of welding section (2), long gas pipeline is 0.07mm with wear-resisting drag reduction coating (3) thickness, long gas pipeline is 1.2mm with the thickness of liquid non-solvent epoxy coating (4), the thickness that inorganic zinc silicate can weld undercoating (5) is 0.05mm, and the thickness that inorganic zinc silicate can weld external coating (6) is 0.05mm.
CN2009201090048U 2009-06-26 2009-06-26 Steel pipes with corrosion-resistant and drag-reducing and wear-resistant coatings Expired - Lifetime CN201437869U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110405419A (en) * 2019-07-29 2019-11-05 中国石油集团渤海石油装备制造有限公司 A kind of preparation method of short ruler anti-corrosive steel tube

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110405419A (en) * 2019-07-29 2019-11-05 中国石油集团渤海石油装备制造有限公司 A kind of preparation method of short ruler anti-corrosive steel tube
CN110405419B (en) * 2019-07-29 2020-06-19 中国石油集团渤海石油装备制造有限公司 Preparation method of short anticorrosive steel pipe

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Effective date of registration: 20170427

Address after: 300451 Tianjin Binhai New Area Tanggu Jintang Road No. 40

Patentee after: China Petroleum Group Engineering Technology Institute

Address before: 300451 Tianjin, Tanggu ocean economic and Technological Development Zone, Mount Huangshan Road, No. 269, No.

Patentee before: Tianjin Cnpc Boxing Engineering Technology Co., Ltd.

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Granted publication date: 20100414

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