CN201437146U

CN201437146U - Equipment for processing cord coils

Info

Publication number: CN201437146U
Application number: CN2009201901546U
Authority: CN
Inventors: 王晨明
Original assignee: Ningbo Oucer Vibration Control System Co Ltd
Current assignee: Ningbo Oucer Vibration Control System Co Ltd
Priority date: 2009-07-24
Filing date: 2009-07-24
Publication date: 2010-04-14
Anticipated expiration: 2019-07-24

Abstract

A piece of equipment for processing cord coils comprises a machine frame (1), an electric motor, and a positioning part (2), a guiding roller (3) and a rotary shaping device (5) which are arranged on the machine frame (1) in sequence, wherein a plurality of penetration holes (21) arranged side by side are formed on the positioning part (2), a plurality of guide grooves (31) arranged side by side are formed on the guiding roller (3), and a plurality of shaping grooves (52a) are formed on the rotary shaping device (5). The rotary shaping device (5) is connected with the output shaft of the electric motor in a transmission manner and in a way of movable disassembly, and rotates when driven by the electric motor and moves inward and outward along the axial direction. The equipment provided by the utility model realizes the mechanical and automatic winding of the cord coils, and enables various standards of the coils to be normalized and unified up to the standard, thereby remarkably improving the production quality and efficiency; moreover, when the produced coils are used in the products, the shock-absorbing property of the products becomes stable and unified.

Description

A kind of equipment that is used to process cord thread coil

Technical field

The utility model relates to the cord thread coil machining technology, relates in particular to a kind of equipment that is used to process cord thread coil.

Background technology

Suppleness has good damping performance to cord fabric thread because of showing preferably, can be used for multiple industrial occasions, and such as tire, conveyer belt etc., more is to be used to be in transmission connection, such as being applied on the belt pulley, being applied on the terminal pad of truck drive shaft.Cord fabric thread can play certain buffering and elimination effect to the stress and strain power that drive disk assembly produces in running.With being used to as shown in Figure 3 and Figure 4 the be in transmission connection terminal pad of truck drive shaft be example, this terminal pad 1 ' comprises the intubate 11 ' that six centers are symmetrically distributed, intubate 11 ' central authorities have through hole 11a ' and plug for the drive link 21 ' on three truck drive shafts that lay respectively at both sides, and be arranged with a plurality of cord thread coils 12 ' on per two adjacent intubate 11 ' uniformly, and cord thread coil 12 ' is spacing by the back-up ring 13 ' that is riveted on intubate 11 ' two ends, and the terminal pad 1 ' semi-finished product that are wound with cord thread coil 12 ' at last also need to vulcanize with rubber, solidify the terminal pad that just is made into finished product after the rubber outside cord thread coil 12 '.

The processing method of existing cord thread coil just adopts manual mode, specifically be that a cord fabric thread directly is manually wrapped in the coil that becomes a fixing turn, certain width size on the sulfuration core rod, just sulfidization molding in addition, well imagine, there are many defectives in mode by manual processing: the first, and inefficiency, the speed of process velocity depends on operator's qualification, and production efficiency is subjected to very big restriction; The second, the operator operates by rule of thumb, and the elasticity in the single coil between the cord fabric thread can not be unified, and the number of turns of cord fabric thread and width dimensions etc. all can not standards, unification, cause easily and use the product that coil is arranged, and its strength character does not reach requirement; The 3rd, manual coiling order is more random, from coil section, occur confused and disordered phenomenon easily, this can make to use has the product of coil stressed in the course of the work inconsistent, and the damping performance excursion of product is very big, be difficult for up to standardly, and production efficiency is not high yet.Also there is not at present a kind of equipment that can better realize the processing cord thread coil of the mechanical automation mode of production.

Summary of the invention

Technical problem to be solved in the utility model is that a kind of equipment that is used to process cord thread coil that can realize the mechanical automation coiling is provided at the present situation of prior art, it is very suitable for industrial applications, make every standard energy standard, the unification of coil, up to standard easily, significantly improve the quality of production and efficient, be beneficial to the production in enormous quantities of product.

The utility model solves the problems of the technologies described above the technical scheme that is adopted: this is used to process the equipment of cord thread coil, comprise frame, be arranged on motor and the keeper that is successively set on the frame in the frame, the guiding roller bearing, one typing tumbler, wherein, offer a plurality of perforation that are set up in parallel on the described keeper, offer a plurality of gathering sills that are set up in parallel on the described guiding roller bearing, and offer a plurality of consistent on the described typing tumbler with the motor output shaft rotation direction, and and the typing groove that is complementary of required coil shape, this typing tumbler is that the mode with movable dismounting links to each other with the output shaft transmission of motor, this typing tumbler is subjected to motor-driven and rotates and inside and outside vertically moving, and, perforation on the described keeper, gathering sill on the guiding roller bearing, typing groove on the typing tumbler, the three is corresponding one by one each other.

Described typing tumbler can adopt various structures, as long as be provided with a plurality of typing grooves side by side, such as, the typing tumbler is an integral piece, and the one end can be socketed in outside the motor output shaft, and the other end is provided with the typing groove side by side.And the sizes such as global shape, length and width are thick of typing groove and whole perimeter size are all decided according to the standard of the cord thread coil of required processing.

But as further improving, the manufacturing of convenient typing tumbler parts, described typing tumbler can comprise the rotating shaft that can link to each other with the motor output shaft transmission and be set in moving block in the rotating shaft that described a plurality of typing grooves just are set up in parallel on this moving block.

For guaranteeing the smooth and easy transmission of cord fabric thread, described guiding roller bearing can comprise two, all is provided with identical gathering sill side by side on each guiding roller bearing.

For making cord fabric thread in course of conveying, can keep moderate elasticity, prevent cord fabric thread mutual tangled up and knotted in transmission course, can also be provided with a slack adjuster between described two guiding roller bearings, this slack adjuster can adopt existing various technology, such as forming by a pair of clamping plate that can up and down adjustment, cord fabric thread just is through this between the clamping plate, adjusts the elasticity that cord fabric thread is carried by clamping plate.

Compared with prior art, advantage of the present utility model is: by positioner, guide wheel device and motor-driven typing tumbler, realized the mechanical automation coiling of cord thread coil, and make every standard energy standard, the unification of coil, up to standard easily, significantly improve the quality of production and efficient, it is very suitable for industrial applications, be beneficial to the production in enormous quantities of product, after the coil of making by equipment of the present utility model is applied to product, the damping performance of product is stable, unified, and product percent of pass is higher.

Description of drawings

Fig. 1 is the structural representation of the utility model embodiment;

Fig. 2 is the structural representation of finished product cord thread coil;

Fig. 3 is the half-finished structural representation of terminal pad;

Fig. 4 is the structural representation of terminal pad.

The specific embodiment

Embodiment describes in further detail the utility model below in conjunction with accompanying drawing.

As shown in Figure 1, this is used to process the equipment of cord thread coil, it comprises frame 1, be arranged on motor in the frame 1 (motor be hidden in the frame 1 and not shown) and be successively set on the keeper 2 on the frame 1, two guiding roller bearings 3, slack adjusters 4, a tumbler 5 of finalizing the design, in the present embodiment, this equipment can 12 cord thread coils 7 of disposable production, referring to Fig. 2;

Wherein, offer 12 perforation that are set up in parallel 21 on the described keeper 2;

Offer 12 gathering sills that each and every one are set up in parallel 31 on each guiding roller bearing 3;

Described slack adjuster 4 is arranged between two guiding roller bearings 3, and in the present embodiment, this slack adjuster 4 is made up of a pair of clamping plate 41 that can up and down adjustment, and cord fabric thread 6 just passes this between the clamping plate 41;

And described typing tumbler 5 comprises rotating shaft 51 that can link to each other with the motor output shaft transmission and the moving block 52 that is set in the rotating shaft 51, moving block 52 can be followed rotating shaft 51 and be rotated together, offer on this moving block 52 12 consistent with rotating shaft 51 rotation directions, and and the typing groove 52a that is complementary of required coil shape, described rotating shaft 51 links to each other with the output shaft transmission of motor in the mode of movable dismounting, motor-driven typing tumbler 5 rotates and inside and outside vertically moving, (this motor rotating drive typing tumbler 5 rotates and inside and outside vertically moving, and can adopt existing various routine techniques to realize.) and, on perforation 21 orientation on the described keeper 2, the guiding roller bearing 3 on the orientation of gathering sill 31, the typing tumbler 5 orientation of typing groove 52a parallel each other, thereby make the three corresponding one by one each other, guarantee that cord fabric thread 6 can not intersect knotting.

In conjunction with above-mentioned equipment, the processing technology of cord thread coil specifically comprises the steps:

1. threading: 12 cords fabric thread 6 are run through (more clear for showing respectively in the perforation of each from keeper 2 21, only show a cord fabric thread 6 among Fig. 1), every cord fabric thread 6 passes a gathering sill 31 on the guiding roller bearing 3, then pass between two clamping plate 41 of slack adjuster 4, pass the gathering sill 31 on another guiding roller bearing 3 again, the end of last every cord fabric thread 6 is connected among the typing groove 52a of typing tumbler 5;

2. coiling: after threading finishes, open driven by motor typing tumbler 5 and rotate also inside and outside vertically moving, typing tumbler 5 in the predefined time cycle, with predefined rotational speed, and in predefined spacing, do simultaneously inside and outside at the uniform velocity move and finish coiling, the number of share of stock that can set rotating speed and be 500L/min, single coil is between 50～120, inside and outside moving interval is 4～5mm, makes every cord fabric thread 6 be wound in the semi-finished product coil of the required number of turns, required size specification among corresponding typing groove 52a;

3. typing: after coiling finishes, be applied on each semi-finished product coil with glue and finalized the design;

4. baking: after typing finishes, the semi-finished product coil of typing tumbler 5 together with typing disassembled from motor shaft, place baking in the baking oven, oven temperature is between 50～80 ℃, baking cycle is 40～60 minutes, takes out at last just and the coil 7 of each finished product can be taken off from typing tumbler 5 one by one.

As shown in Figure 2, be exactly 12 finished product coils 7 of the disposable production of this equipment, their degree of tightness unanimities, Inside coil number of share of stock unanimity, consistent size and cross section are fairly regular.

Claims

1. equipment that is used to process cord thread coil, it is characterized in that: comprise frame (1), be arranged on motor and the keeper (2) that is successively set on the frame (1) in the frame (1), guiding roller bearing (3), one typing tumbler (5), wherein, offer a plurality of perforation that are set up in parallel (21) on the described keeper (2), offer a plurality of gathering sills that are set up in parallel (31) on the described guiding roller bearing (3), and offer a plurality of consistent on the described typing tumbler (5) with the motor output shaft rotation direction, and and the typing groove (52a) that is complementary of required coil shape, this typing tumbler (5) is that the mode with movable dismounting links to each other with the output shaft transmission of motor, this typing tumbler (5) is subjected to motor-driven and rotates and inside and outside vertically moving, and, perforation (21) on the described keeper (2), gathering sill (31) on the guiding roller bearing (3), typing groove (52a) on the typing tumbler (5), the three is corresponding one by one each other.

2. the equipment that is used to process cord thread coil according to claim 1, it is characterized in that: described typing tumbler (5) comprises the rotating shaft (51) that can link to each other with the motor output shaft transmission and is set in moving block (52) in the rotating shaft (51) that described typing groove (52a) just is set up in parallel on this moving block (52).

3. the equipment that is used to process cord thread coil according to claim 1 and 2 is characterized in that: described guiding roller bearing (3) comprises two, all is provided with identical gathering sill (31) side by side on each guiding roller bearing (3).

4. the equipment that is used to process cord thread coil according to claim 3 is characterized in that: also be provided with a slack adjuster (4) between described two guiding roller bearings (3).