CN201434761Y - Synthetic bearing failure simulator stand - Google Patents

Synthetic bearing failure simulator stand Download PDF

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Publication number
CN201434761Y
CN201434761Y CN2009200851249U CN200920085124U CN201434761Y CN 201434761 Y CN201434761 Y CN 201434761Y CN 2009200851249 U CN2009200851249 U CN 2009200851249U CN 200920085124 U CN200920085124 U CN 200920085124U CN 201434761 Y CN201434761 Y CN 201434761Y
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CN
China
Prior art keywords
bearing
bearing seat
change
oil
lubricating system
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Expired - Fee Related
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CN2009200851249U
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Chinese (zh)
Inventor
赵新泽
邢敬华
张勤超
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China Three Gorges University CTGU
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China Three Gorges University CTGU
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Priority to CN2009200851249U priority Critical patent/CN201434761Y/en
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Abstract

The utility model provides a synthetic bearing failure simulator stand. An experimental bearing support adopts a convenient and detachable structure, an independent lubricating system, an independentaxial and radial loading device, so that an experimental bearing can be conveniently disassembled and assembled, the independent loading of the axial and radial loads of the experimental bearing can be realized, and the combined loading of the axial and radial loads also can be realized; and a vibration sensor assembled on the experimental bearing support and an oil pipe sampling valve assembled on the lubricating system are tested, so that the real-time vibration monitoring and online oil monitoring of the rolling bearing can be realized.

Description

Synthesized bearing fault simulation test bed
Technical field
The utility model relates to a kind of analogue experiment installation, and is particularly a kind of synthesized bearing fault simulation test bed.
Background technology
Present rolling bearing fault simulation test device; be primarily aimed at the vibration test design; obtaining fluid information must be after shutdown; opening bearing seat obtains; the fluid information of obtaining has the property of relatively lagging behind, and to regard to the diagnostic techniques of rolling bearing, oil liquid monitoring and vibration monitoring are two kinds of important method with regard at present; and that information is obtained is asynchronous, has influenced the accuracy that condition monitoring and fault diagnosis is analyzed.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of synthesized bearing fault simulation test bed, can realize test bearing axially, independent loads radially, also can realize both loadings of uniting, can obtain the vibration monitoring information and the oil liquid monitoring information of rolling bearing synchronously.
For solving the problems of the technologies described above, the technical scheme that the utility model adopted is: a kind of synthesized bearing fault simulation test bed, the bearing anchor clamps are installed in and can change in the bearing seat, can change bearing seat and be provided with vibration transducer, can change bearing seat is connected with the experiment lubricating system, the flowline of experiment lubricating system is provided with the oil pipe sample valve, can change the bearing seat relative direction fixed bearing block is installed, bolster is installed in and can changes between bearing seat and the fixed bearing block, the bolster middle part is equipped with the radial loaded device, bolster one end is equipped with axial charger, and bolster is connected with prime mover by gear train.
Can change the upper and lower two parts of bearing seat and connect by bolt, the bearing anchor clamps are installed in the ring groove that can change bearing seat.
Described bearing anchor clamps have a plurality of, and its external diameter is identical, and the internal diameter difference.
Oil inlet pipe in the described experiment lubricating system is connected with the top that can change bearing seat, and oil inlet pipe is provided with the oil-feed variable valve, and the flowline in the experiment lubricating system is connected with the bottom that can change bearing seat, also is provided with fuel-displaced variable valve on the flowline.
Lubricating system prime mover in the described experiment lubricating system is connected with pump, the suction casing of pump is equipped with filtrator, the Spit Section of pump is connected with the oil-feed variable valve, be provided with the oil return branch road between the Spit Section of pump and the oil-feed variable valve, the oil return branch road is provided with surplus valve, and surplus valve, filtrator and flowline are connected with fuel tank.
Described gear train is a belt transmission agency.
In the described radial loaded device, copper ring is installed on the bolster, and copper ring is connected with standard test weight by rod member.
Load axle one end in the described axial charger spring is installed, thimble passes needle bearing, thrust bearing and ball bearing and is installed in the slide block, and slide block one end is connected with spring, axially also is provided with trip bolt on the shell of charger.
Provided by the utility model synthesized bearing fault simulation test bed, the experiment bearing seat adopts easily demountable structure, lubricating system, independently axially and the radial loaded device independently, can dismantle and install the experiment bearing easily, can realize test bearing axially, the independent loading of radial load, also can realize both loadings of uniting, the oil pipe sample valve of installing on vibration transducer of installing on the test bearing seat and the lubricating system can be realized real-time vibration monitoring of rolling bearing and online oil liquid monitoring.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples.
Fig. 1 is the utility model structural representation.
Embodiment
In Fig. 1, a kind of synthesized bearing fault simulation test bed, experiment bearing 3 is installed in by bearing anchor clamps 8 and can changes in the bearing seat 1, can change bearing seat 1 and be provided with vibration transducer 6, can change bearing seat 1 is connected with experiment lubricating system 5, the flowline of experiment lubricating system 5 is provided with oil pipe sample valve 7, can change bearing seat 1 relative direction fixed bearing block 2 is installed, bolster 4 is installed in and can changes between bearing seat 1 and the fixed bearing block 2, bolster 4 middle parts are equipped with radial loaded device 29, bolster 4 one ends are equipped with axial charger 30, and bolster 4 is connected with prime mover 27 by gear train 21.
Can change bearing seat 1 upper and lower two parts and connect by bolt 28, bearing anchor clamps 8 are installed in the ring groove that can change bearing seat 1.Bearing anchor clamps 8 have a plurality of, and its external diameter is identical, and the internal diameter difference.Bearing anchor clamps 8 can realize that axial location also can realize radial location.
Oil inlet pipe in the described experiment lubricating system 5 is connected with the top that can change bearing seat 1, and oil inlet pipe is provided with oil-feed variable valve 14, and the flowline in the experiment lubricating system 5 is connected with the bottom that can change bearing seat 1, also is provided with fuel-displaced variable valve 15 on the flowline.
Lubricating system prime mover 16 in the described experiment lubricating system 5 is connected with pump 17, the suction casing of pump 17 is equipped with filtrator 18, the Spit Section of pump 17 is connected with oil-feed variable valve 14, be provided with the oil return branch road between the Spit Section of pump 17 and the oil-feed variable valve 14, the oil return branch road is provided with surplus valve 19, and surplus valve 19, filtrator 18 and flowline are connected with fuel tank.
Described gear train 21 is a belt transmission agency.
In the described radial loaded device 29, copper ring 11 is installed on the bolster 4, and copper ring 11 is connected with standard test weight 10 by rod member.
Load axle 22 1 ends in the described axial charger 30 spring 13 is installed, thimble 12 passes needle bearing 26, thrust bearing 25 and ball bearing 23 and is installed in the slide block 24, slide block 24 1 ends are connected with spring 13, axially also are provided with trip bolt 20 on the shell of charger 30.
After bolster 4 and experiment bearing 3 assemble, cooperate with bearing anchor clamps 8 again, be installed in together then in the ring groove that can change bearing seat 1, bearing anchor clamps 8 have different internal diameters, can be used for testing the bearing of different sizes like this.
In the radial loaded device 29, can realize no radial load by changing different standard test weight 10.
Unclamp trip bolt 20, screw bolster 4, bolster 4 holddown springs 13, spring 13 conducts pressure to slide block 24, and slide block 24 conducts pressure to thimble 12 by thrust bearing 25 and needle bearing 26, thereby realized axial load, the size of axial load can obtain by the degree of compression spring, and prime mover 27 drives bolster 4 rotations by gear train 21, and thimble 12 rotates along with the rotation of bolster 4.
Radial load and axial load can load separately, also can unite loading.
Lubricating system prime mover 16 drives pump 17 rotations in the experiment lubricating system 5, after lubricating oil in the fuel tank filters through filtrator 18, after pump 17 pressurization, enter from the top and can change in the bearing seat 1 by oil-feed variable valve 14, make 3 sufficient lubrications of experiment bearing, then from the bottom that can change bearing seat 1 through oil pipe sample valve 7 and fuel-displaced variable valve 15, flow back to fuel tank, realized the recycling of lubricating oil, the vibration transducer 6 that can change on the bearing seat 1 can the on-line monitoring vibration signal, by can take a sample the at any time wear debris information of fluid on-line monitoring experiment bearing 3 of oil pipe sample valve 7.When the pressure of lubricating oil was higher than the adjustment pressure of surplus valve 19, some oil just returned fuel tank through surplus valve 19 from the oil return branch road.
Can change between bearing seat 1 each several part, and the mating surface of bolster 4 between be equipped with packoff, prevent to change the fluid seepage in the bearing seat 1.

Claims (8)

1, a kind of synthesized bearing fault simulation test bed, it is characterized in that: bearing anchor clamps (8) are installed in and can change in the bearing seat (1), can change bearing seat (1) and be provided with vibration transducer (6), can change bearing seat (1) is connected with experiment lubricating system (5), the flowline of experiment lubricating system (5) is provided with oil pipe sample valve (7), can change bearing seat (1) relative direction fixed bearing block (2) is installed, bolster (4) is installed in and can changes between bearing seat (1) and the fixed bearing block (2), bolster (4) middle part is equipped with radial loaded device (29), bolster (4) one ends are equipped with axial charger (30), and bolster (4) is connected with prime mover (27) by gear train (21).
2, according to claim 1 a kind of synthesized bearing fault simulation test bed, it is characterized in that: can change the upper and lower two parts of bearing seat (1) and connect by bolt (28), bearing anchor clamps (8) are installed in the ring groove that can change bearing seat (1).
3, according to claim 1 and 2 a kind of synthesized bearing fault simulation test bed, it is characterized in that: described bearing anchor clamps (8) have a plurality of, and its external diameter is identical, and the internal diameter difference.
4, according to claim 1 a kind of synthesized bearing fault simulation test bed, it is characterized in that: the oil inlet pipe in the described experiment lubricating system (5) is connected with the top that can change bearing seat (1), oil inlet pipe is provided with oil-feed variable valve (14), flowline in the experiment lubricating system (5) is connected with the bottom that can change bearing seat (1), also is provided with fuel-displaced variable valve (15) on the flowline.
5, according to claim 1 or 4 described a kind of synthesized bearing fault simulation test bed, it is characterized in that: the lubricating system prime mover (16) in the described experiment lubricating system (5) is connected with pump (17), the suction casing of pump (17) is equipped with filtrator (18), the Spit Section of pump (17) is connected with oil-feed variable valve (14), be provided with the oil return branch road between the Spit Section of pump (17) and the oil-feed variable valve (14), the oil return branch road is provided with surplus valve (19), and surplus valve (19), filtrator (18) are connected with fuel tank with flowline.
6, according to claim 1 a kind of synthesized bearing fault simulation test bed, it is characterized in that: described gear train (21) is a belt transmission agency.
7, according to claim 1 a kind of synthesized bearing fault simulation test bed, it is characterized in that: in the described radial loaded device (29), copper ring (11) is installed on the bolster (4), and copper ring (11) is connected with standard test weight (10) by rod member.
8, according to claim 1 a kind of synthesized bearing fault simulation test bed, it is characterized in that: load axle (22) one ends in the described axial charger (30) spring (13) is installed, thimble (12) passes needle bearing (26), thrust bearing (25) and ball bearing (23) and is installed in the slide block (24), slide block (24) one ends are connected with spring (13), axially also are provided with trip bolt (20) on the shell of charger (30).
CN2009200851249U 2009-04-10 2009-04-10 Synthetic bearing failure simulator stand Expired - Fee Related CN201434761Y (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN2009200851249U CN201434761Y (en) 2009-04-10 2009-04-10 Synthetic bearing failure simulator stand

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101526422B (en) * 2009-04-10 2010-12-29 三峡大学 Synthesized bearing fault simulation test bed
CN102175453A (en) * 2011-01-21 2011-09-07 太原重工股份有限公司 Bearing on-line monitoring method of casting crane reducer
CN102866011A (en) * 2012-07-02 2013-01-09 西安理工大学 Loading device for bearing test of high speed railway
CN103292995A (en) * 2013-05-28 2013-09-11 常州大学 rolling bearing detection and fault diagnosis device and method
CN104568443A (en) * 2015-01-27 2015-04-29 四川大学 Space rolling bearing comprehensive performance experiment device
CN105352731A (en) * 2015-12-17 2016-02-24 新昌县中瑞轴承厂 Simulating checking mechanism for ball bearing
CN105890902A (en) * 2016-06-12 2016-08-24 西北工业大学 Fatigue test device for ultrasonic high-frequency rolling bearing
CN107421743A (en) * 2017-09-22 2017-12-01 芜湖禾丰离合器有限公司 A kind of durability test device of hydraulic pressure separating bearing
CN108844701A (en) * 2018-06-05 2018-11-20 陕西科技大学 Space bending test platform based on oil pipeline

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101526422B (en) * 2009-04-10 2010-12-29 三峡大学 Synthesized bearing fault simulation test bed
CN102175453A (en) * 2011-01-21 2011-09-07 太原重工股份有限公司 Bearing on-line monitoring method of casting crane reducer
CN102866011B (en) * 2012-07-02 2014-11-05 西安理工大学 Loading device for bearing test of high speed railway
CN102866011A (en) * 2012-07-02 2013-01-09 西安理工大学 Loading device for bearing test of high speed railway
CN103292995B (en) * 2013-05-28 2015-07-01 常州大学 Rolling bearing detection and fault diagnosis device and method
CN103292995A (en) * 2013-05-28 2013-09-11 常州大学 rolling bearing detection and fault diagnosis device and method
CN104568443A (en) * 2015-01-27 2015-04-29 四川大学 Space rolling bearing comprehensive performance experiment device
CN104568443B (en) * 2015-01-27 2017-05-03 四川大学 Space rolling bearing comprehensive performance experiment device
CN105352731A (en) * 2015-12-17 2016-02-24 新昌县中瑞轴承厂 Simulating checking mechanism for ball bearing
CN105352731B (en) * 2015-12-17 2018-09-07 新昌县中瑞轴承厂 A kind of ball bearing simulation speed-up mechanism
CN105890902A (en) * 2016-06-12 2016-08-24 西北工业大学 Fatigue test device for ultrasonic high-frequency rolling bearing
CN107421743A (en) * 2017-09-22 2017-12-01 芜湖禾丰离合器有限公司 A kind of durability test device of hydraulic pressure separating bearing
CN107421743B (en) * 2017-09-22 2019-07-12 芜湖禾丰离合器有限公司 A kind of durability test device of hydraulic pressure separating bearing
CN108844701A (en) * 2018-06-05 2018-11-20 陕西科技大学 Space bending test platform based on oil pipeline

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C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100331

Termination date: 20100410