CN201419286Y - Gear shaving processing platform - Google Patents
Gear shaving processing platform Download PDFInfo
- Publication number
- CN201419286Y CN201419286Y CN2009200709614U CN200920070961U CN201419286Y CN 201419286 Y CN201419286 Y CN 201419286Y CN 2009200709614 U CN2009200709614 U CN 2009200709614U CN 200920070961 U CN200920070961 U CN 200920070961U CN 201419286 Y CN201419286 Y CN 201419286Y
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- gear
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- processing platform
- controller
- process tool
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Abstract
The utility model provides a gear shaving processing platform in the technical field of mechanical manufacturing. The gear shaving processing platform comprises a machine frame, a worktable, a processing cutter and a controller, wherein the worktable, the processing cutter and the controller are sequentially arranged on the machine frame in a fixed manner; the output end of the controller is connected to the control end of the processing cutter, and a gear to be processed is fastened on the worktable. The working efficiency of manufacturing and processing the gear by adopting the gear shavingprocessing platform is increased by 4 times than by using no special tool; moreover, the quality of manufactured products is obviously improved and remarkable economic benefits are gained.
Description
Technical field
The utility model relates to a kind of device of machinery manufacturing technology field, specifically is a kind of gear shaving processing platform.
Background technology
The gear that is used for heavy truck in the prior art, its modulus is bigger, structure is more special, be unfavorable for processing, but the requirement of product is low unlike the car range product, usually the technical problem that runs in the shaving processing of these gears comprises: in general gear shaving process, its allowance is by remaining in the gear hobbing process, promptly the tooth root undercut amount that is formed by hobboing cutter processing back in gear hobbing processing just is the maximum of the allowance of shaving, in theory, in shaving processing, gear shaver only participates in the Surface Machining of gear, so need only the undercut amount that stays less than the gear hobbing process as long as guarantee the cutting output of shaving processing in reality processing, initial circle of the involute of gear and root circle have only a unique intersection point, and in the processing of reality, because there is a kind of centripetal force in gear shaver in radial feed, itself there are certain plastic deformation in the cutter and the flank of tooth, this will cause gear shaver to have a small stair in the processing work process near root circle, simultaneously because machine tool error, adjust error, the cutter error and in process razor when the polishing gear, have the stop of certain hour also to cause the generation of this phenomenon, but this point will badly influence the quality of product and the fatigue strength of product, as everyone knows, heavy latch is taken turns its strength characteristics and be very important fatigue life.
Find through retrieval: number of patent application 200720124712.X prior art, Granted publication CN201058388Y, put down in writing a kind of " frock clamp of gear system tooth ", its bearing is provided with through hole, the top small end of a band multidiameter passes the through hole of bearing, the top shaft shoulder is limited in bearing, and lock by nut, fixedly connected one annular dial on the bearing, top center point passes the circle center hole of annular dial, fixedly connected heart folder on the annular dial, the axle journal of the big end of mandrel passes the hole of heart folder, by the top centre bore that withstands the mandrel end face fixed in, mandrel is circumferentially located by the screw that radially is provided with on the heart folder, bearing is fixedly connected on the gear-hobbing machine rotary table, and the centre bore of mandrel small end axle journal end face and post is top offsets holds out against mandrel between at post top and band multidiameter top.But this technology belongs to the gear hobbing manufacture field, its processing mode is workpiece is finished in the rotation of the collaborative platen of rotation of hobboing cutter simultaneously in conjunction with the radial feed of workpiece processing, this frock clamp must place its effect of competence exertion on the lathe, because itself does not possess the regulatory function of XY plan-position, the cutting and the feeding of major axes orientation can not be finished voluntarily, the demand in the actual processing can not be satisfied.
The utility model content
The utility model is at the prior art above shortcomings, a kind of gear shaving processing platform is provided, and after adopting this platform to make to add work gear, the operating efficiency ratio does not have to have improved 4 times before the specific purpose tool, and the product quality of producing is significantly improved, and obtained tangible economic benefit.
The utility model is achieved through the following technical solutions, the utility model comprises: frame, workbench, process tool and controller, wherein: workbench, process tool and controller are fixedly set on the frame successively, the output of controller is connected to the control end of process tool, and gear to be processed is anchored on workbench.
Described frame comprises: base and backboard, wherein: the backboard vertical fixing is on base, and stationary table is arranged on the base, and controller is fixedly set in backboard, and process tool is movably set on the backboard.
Described workbench comprises: horizontal cross travelling carriage, the platform that horizontally vertically moves, clamping fixture seat and fixed station, wherein: horizontal cross travelling carriage, horizontally vertically move platform and clamping fixture seat are movably set on the frame successively from the bottom to top, and clamping fixture seat is fixedlyed connected with fixed station.
The described horizontal cross travelling carriage and the platform that horizontally vertically moves are screw mandrel single shaft runner platform structure, and this horizontal cross travelling carriage is vertical mutually on horizontal plane with the platform that horizontally vertically moves.
Described clamping fixture seat comprises: chassis, rotating disk, band shoulder nut and double threaded screw, wherein: rotating disk rotates by bearing and is arranged on the chassis, gear to be processed fixedly installs by double threaded screw is coaxial with rotating disk, and band shoulder nut is fixedly set in the end of double threaded screw with fixing gear to be processed.
Described fixed station comprises: support, fairlead, spring and position fixing handle, wherein: an end of support is fixedly set on the clamping fixture seat, fairlead is fixedly set in the support other end, and position fixing handle is movably set in the fairlead and with gear to be processed by spring and contacts.
Described process tool comprises: cylinder, electric wheel and guide rail, and wherein: cylinder is movably set on the guide rail, and the control end of cylinder is connected with controller, and guide rail is fixedly set on the frame, is socketed on the electric wheel along continuous straight runs on the output shaft of cylinder.
Described cylinder is that cylinder diameter is 40mm, and stroke is the bidirectional-movement cylinder of 150mm.
Described electric wheel comprises: motor and emery wheel, wherein: emery wheel is fixedly set on the output shaft of motor, and the contour structures of described emery wheel and gear to be processed are complementary, and described motor is the high-revolving three phase alternating current motor of small-power, the range of speeds is 5000～22000rpm, and power is 230W.
Described controller comprises: speed regulator, pneumatic triple piece, stop valve and air compressor, wherein: speed regulator is connected with the control end of process tool, and the output of speed regulator connects pneumatic triple piece, stop valve and air compressor successively.
Described speed regulator comprises: two valve sets, a reversal valve and a check valve, wherein: be connected in series in reversal valve and check valve after the input parallel connection of two valve sets, the output of two valve sets is connected with the control end of process tool respectively, and the input of check valve is connected with pneumatic triple piece.
Described valve sets comprises flow speed control valve and check valve, and wherein: flow speed control valve and check valve are parallel with one another, and the output of this valve sets is connected with the process tool control end that is positioned at the cylinder two ends respectively and drives the reciprocating motion of cylinder.
Behind the gear by the utility model processing, work tempo is 3 seconds of processing 1 tooth, process velocity has compared to existing technology improved 4 times, and machining accuracy can reach profile of tooth 7 class precisions, the flank of tooth rounding off of processing has been eliminated the profile of tooth sudden change to the influence that gear life produces, and can guarantee product quality preferably, obtain client's approval, obtained tangible economic benefit.
Description of drawings
Fig. 1 is the utility model stereogram;
Fig. 2 is the utility model side view;
Fig. 3 is the workbench schematic diagram;
Fig. 4 is the controller schematic diagram.
The specific embodiment
Below embodiment of the present utility model is elaborated: present embodiment is being to implement under the prerequisite with technical solutions of the utility model; provided detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
As shown in Figure 1, present embodiment comprises: frame 1, workbench 2, process tool 3 and controller 4, wherein: workbench 2, process tool 3 and controller 4 are fixedly set on the frame 1 successively, and the output of controller 4 is connected to the control end of process tool 3, and gear to be processed is anchored on workbench 2.
Described frame 1 comprises: base 5 and backboard 6, wherein: backboard 6 vertical fixing are on base 5, and workbench 2 is fixedly set on the base 5, and controller 4 is fixedly set in backboard 6, and process tool 3 is movably set on the backboard 6.
As depicted in figs. 1 and 2, described workbench 2 comprises: horizontal cross travelling carriage 7, the platform 8 that horizontally vertically moves, clamping fixture seat 9 and fixed station 10, wherein: horizontal cross travelling carriage 7, horizontally vertically move platform 8 and clamping fixture seat 9 are movably set on the frame 1 successively from the bottom to top, and clamping fixture seat 9 is fixedlyed connected with fixed station 10.
The described horizontal cross travelling carriage 7 and the platform 8 that horizontally vertically moves are screw mandrel single shaft runner platform structure, and this horizontal cross travelling carriage 7 is vertical mutually on horizontal plane with the platform 8 that horizontally vertically moves.
As shown in Figure 3, described clamping fixture seat 9 comprises: chassis 11, rotating disk 12, band shoulder nut 13 and double threaded screw 14, wherein: rotating disk 12 rotates by bearing and is arranged on the chassis 11, gear to be processed and rotating disk 12 are by double threaded screw 14 coaxial fixedly installing, and band shoulder nut 13 is fixedly set in the end of double threaded screw 14 with fixing gear to be processed.
As shown in Figures 2 and 3, described fixed station 10 comprises: support 15, fairlead 16, spring 17 and position fixing handle 18, wherein: an end of support 15 is fixedly set on the clamping fixture seat 9, fairlead 16 is fixedly set in support 15 other ends, and position fixing handle 18 is movably set in the fairlead 16 and with gear to be processed by spring 17 and contacts.
As depicted in figs. 1 and 2, described process tool 3 comprises: cylinder 19, electric wheel 20 and guide rail 21, wherein: cylinder 19 is movably set on the guide rail 21, the control end of cylinder 19 is connected with controller 4, guide rail 21 is fixedly set on the frame 1, is socketed on the output shaft of cylinder 19 on electric wheel 20 along continuous straight runs.
Described cylinder 19 is 40mm for cylinder diameter, and stroke is the bidirectional-movement cylinder 19 of 150mm.
Described electric wheel 20 comprises: motor 22 and emery wheel 23, wherein: emery wheel 23 is fixedly set on the output shaft of motor 22, the contour structures of described emery wheel 23 and gear to be processed are complementary, described motor 22 is the high-revolving three phase alternating current motor 22 of small-power, its model is S1J-SD02-25, the range of speeds is 5000～22000rpm, and power is 230W.
As shown in Figure 4, described controller 4 comprises: speed regulator 24, pneumatic triple piece 25, stop valve 26 and air compressor 27, wherein: speed regulator 24 is connected with the control end of process tool 3, and the output of speed regulator 24 connects pneumatic triple piece 25, stop valve 26 and air compressor 27 successively.
Described speed regulator 24 comprises: two valve sets 28, a reversal valve 29 and a check valve 30, wherein: be connected in series in reversal valve 29 and check valve 30 after the input parallel connection of two valve sets 28, the output of two valve sets 28 is connected with the control end of process tool 3 respectively, and the input of check valve 30 is connected with pneumatic triple piece 25.
Described valve sets 28 comprises flow speed control valve 31 and check valve 30, and wherein: flow speed control valve 31 and check valve 30 are parallel with one another, and the output of this valve sets 28 is connected with process tool 3 control ends that are positioned at cylinder 19 two ends respectively and drives the reciprocating motion of cylinder 19.
Present embodiment carries out work in the following manner: frame 1 and workbench 2 are as architecture of the present utility model, the free degree of X, Y and three directions of Z is provided, the free degree of directions X and Y direction is regulated by the horizontal cross travelling carriage 7 and the platform 8 that horizontally vertically moves, respectively in order to the allowance of the flank direction of controlling gear to be processed and and the size of grinding allowance, the free degree of Z direction is carried out reciprocating operation cutting control by process tool 3 and controller 4.Controller 4 provides the power of the Z direction free degree of complete machine, and the Compressed Gas that is produced by air compressor 27 filters air by pneumatic triple piece 25 and carries out the secondary pressure regulation, and the gas that draws 0.4～0.8MPA flows into the input of speed regulator 24.
When speed regulator 24 dead electricity, Compressed Gas flows out from the input of speed regulator 24, thereby the movement velocity that has guaranteed the feeding on the direction of motion up of the one-way flow of Compressed Gas and the controlled assurance of flow velocity cylinder 19 is adjustable.
When speed regulator 24 when electric, Compressed Gas flows out from the output of speed regulator 24, can realize that equally the movement velocity of cylinder 19 feeding on the direction of motion down is adjustable.
Claims (10)
1, a kind of gear shaving processing platform, comprise: frame, workbench, process tool and controller, wherein: workbench, process tool and controller are fixedly set on the frame successively, the output of controller is connected to the control end of process tool, gear to be processed is anchored on workbench, it is characterized in that: described workbench comprises the horizontal cross travelling carriage, platform horizontally vertically moves, clamping fixture seat and fixed station, wherein: the horizontal cross travelling carriage, horizontally vertically move platform and clamping fixture seat is movably set on the frame successively from the bottom to top, and clamping fixture seat is fixedlyed connected with fixed station.
2, gear shaving processing platform according to claim 1 is characterized in that, described frame comprises: base and backboard, wherein: the backboard vertical fixing is on base, stationary table is arranged on the base, and controller is fixedly set in backboard, and process tool is movably set on the backboard.
3, gear shaving processing platform according to claim 1, it is characterized in that, described clamping fixture seat comprises: chassis, rotating disk, band shoulder nut and double threaded screw, wherein: rotating disk rotates by bearing and is arranged on the chassis, gear to be processed fixedly installs by double threaded screw is coaxial with rotating disk, and band shoulder nut is fixedly set in the end of double threaded screw with fixing gear to be processed.
4, gear shaving processing platform according to claim 1, it is characterized in that, described fixed station comprises: support, fairlead, spring and position fixing handle, wherein: an end of support is fixedly set on the clamping fixture seat, fairlead is fixedly set in the support other end, and position fixing handle is movably set in the fairlead and with gear to be processed by spring and contacts.
5, gear shaving processing platform according to claim 1 is characterized in that, the described horizontal cross travelling carriage and the platform that horizontally vertically moves are screw mandrel single shaft runner platform structure, and this horizontal cross travelling carriage is vertical mutually on horizontal plane with the platform that horizontally vertically moves.
6, gear shaving processing platform according to claim 1, it is characterized in that, described process tool comprises: cylinder, electric wheel and guide rail, wherein: cylinder is movably set on the guide rail, the control end of cylinder is connected with controller, guide rail is fixedly set on the frame, is socketed on the electric wheel along continuous straight runs on the output shaft of cylinder.
7, gear shaving processing platform according to claim 6 is characterized in that, described electric wheel comprises: motor and emery wheel, and wherein: emery wheel is fixedly set on the output shaft of motor, and the contour structures of this emery wheel and gear to be processed are complementary.
8, gear shaving processing platform according to claim 1, it is characterized in that, described controller comprises: speed regulator, pneumatic triple piece, stop valve and air compressor, wherein: speed regulator is connected with the control end of process tool, and the output of speed regulator connects pneumatic triple piece, stop valve and air compressor successively.
9, gear shaving processing platform according to claim 8, it is characterized in that, described speed regulator comprises: two valve sets, a reversal valve and a check valve, wherein: be connected in series in reversal valve and check valve after the input parallel connection of two valve sets, the output of two valve sets is connected with the control end of process tool respectively, and the input of check valve is connected with pneumatic triple piece.
10, gear shaving processing platform according to claim 9, it is characterized in that, described valve sets comprises flow speed control valve and check valve, wherein: flow speed control valve and check valve are parallel with one another, and the output of this valve sets is connected with the process tool control end that is positioned at the cylinder two ends respectively and drives the reciprocating motion of cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200709614U CN201419286Y (en) | 2009-04-23 | 2009-04-23 | Gear shaving processing platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200709614U CN201419286Y (en) | 2009-04-23 | 2009-04-23 | Gear shaving processing platform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201419286Y true CN201419286Y (en) | 2010-03-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009200709614U Expired - Fee Related CN201419286Y (en) | 2009-04-23 | 2009-04-23 | Gear shaving processing platform |
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| Country | Link |
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| CN (1) | CN201419286Y (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102267066A (en) * | 2011-07-07 | 2011-12-07 | 西安交通大学 | Machine tool for processing star wheel for single screw compressors |
| CN103357970A (en) * | 2012-03-26 | 2013-10-23 | 宜昌长机科技有限责任公司 | Gear centering device |
| CN105618865A (en) * | 2014-11-07 | 2016-06-01 | 綦江县飞达重型汽车齿轮厂 | Gear tooth end chamfering and grinding tooling capable of achieving accurate location |
| CN105618866A (en) * | 2014-11-07 | 2016-06-01 | 綦江县飞达重型汽车齿轮厂 | Rotary location type gear shaft gear tooth end chamfering grinding processing device |
| CN106216777A (en) * | 2016-08-30 | 2016-12-14 | 湖北中航精机科技有限公司 | A kind of flash trimmer and shaving mechanism thereof |
| CN107498120A (en) * | 2017-09-21 | 2017-12-22 | 安徽力成机械装备有限公司 | A kind of tooth mesh device |
| CN108772606A (en) * | 2018-05-22 | 2018-11-09 | 杭州三奥智能科技有限公司 | A kind of screw conic fluted disc tooth mesh device |
| CN108890043A (en) * | 2018-09-03 | 2018-11-27 | 合肥银泉铸造有限责任公司 | A kind of bevel gear cutting machine |
| CN113385747A (en) * | 2021-06-08 | 2021-09-14 | 江苏马步崎电机制造有限公司 | Clamping device of numerical control gear hobbing machine and using method thereof |
| CN113927103A (en) * | 2021-11-03 | 2022-01-14 | 内蒙古第一机械集团股份有限公司 | Fine gear shaping tool setting device |
-
2009
- 2009-04-23 CN CN2009200709614U patent/CN201419286Y/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102267066A (en) * | 2011-07-07 | 2011-12-07 | 西安交通大学 | Machine tool for processing star wheel for single screw compressors |
| CN102267066B (en) * | 2011-07-07 | 2013-04-17 | 西安交通大学 | Machine tool for processing star wheel for single screw compressors |
| CN103357970A (en) * | 2012-03-26 | 2013-10-23 | 宜昌长机科技有限责任公司 | Gear centering device |
| CN103357970B (en) * | 2012-03-26 | 2016-08-03 | 宜昌长机科技有限责任公司 | A kind of gear centralising device |
| CN105618865A (en) * | 2014-11-07 | 2016-06-01 | 綦江县飞达重型汽车齿轮厂 | Gear tooth end chamfering and grinding tooling capable of achieving accurate location |
| CN105618866A (en) * | 2014-11-07 | 2016-06-01 | 綦江县飞达重型汽车齿轮厂 | Rotary location type gear shaft gear tooth end chamfering grinding processing device |
| CN106216777A (en) * | 2016-08-30 | 2016-12-14 | 湖北中航精机科技有限公司 | A kind of flash trimmer and shaving mechanism thereof |
| CN107498120A (en) * | 2017-09-21 | 2017-12-22 | 安徽力成机械装备有限公司 | A kind of tooth mesh device |
| CN108772606A (en) * | 2018-05-22 | 2018-11-09 | 杭州三奥智能科技有限公司 | A kind of screw conic fluted disc tooth mesh device |
| CN108890043A (en) * | 2018-09-03 | 2018-11-27 | 合肥银泉铸造有限责任公司 | A kind of bevel gear cutting machine |
| CN113385747A (en) * | 2021-06-08 | 2021-09-14 | 江苏马步崎电机制造有限公司 | Clamping device of numerical control gear hobbing machine and using method thereof |
| CN113927103A (en) * | 2021-11-03 | 2022-01-14 | 内蒙古第一机械集团股份有限公司 | Fine gear shaping tool setting device |
| CN113927103B (en) * | 2021-11-03 | 2023-06-09 | 内蒙古第一机械集团股份有限公司 | Precise gear shaping tool setting device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100310 Termination date: 20140423 |