The utility model content:
Technical problem to be solved in the utility model overcomes the deficiency of above-mentioned prior art, and a kind of fluorine resin film with radiation modification of medium surface energy, high-adhesion, high scratch resistance is provided.
Another technical problem to be solved in the utility model provides a kind of solar flexible battery that adopts fluorine resin film as panel, makes that solar cell has high-weatherability, high scratch resistance and good electric property, long service life.
The fluorine resin film of a kind of radiation modification that provides according to the utility model comprises basic unit that exhaustive fluorinated ethylene propylene with bimodulus molecular weight distribution is made and the grafting layer through the irradiation grafting modification that is formed on described substrate surface.
The fluorine resin film of a kind of radiation modification that provides according to the utility model also has following attached technical characterictic:
Described exhaustive fluorinated ethylene propylene is formed by high molecular weight component exhaustive fluorinated ethylene propylene and the mixing of lower-molecular-weight component exhaustive fluorinated ethylene propylene.
The thickness of described basic unit is 0.02mm-0.35mm.
The thickness of described basic unit is 0.15mm-0.3mm.
The thickness of described grafting layer is 0.01 micron to 5 microns.
The thickness of described grafting layer is 0.1 micron to 2 microns.
Described grafting layer is that basic unit makes through irradiation activation interpolation modifier.
A kind of solar flexible battery that provides according to the utility model, comprise flexible battery main body and EVA glue-line, the fluorine resin film of the surface adhesion radiation modification of described EVA glue-line, described fluorine resin film comprise exhaustive fluorinated ethylene propylene basic unit of making and the grafting layer through the irradiation grafting modification that is formed on described substrate surface with bimodulus molecular weight distribution.
The fluorine resin film of a kind of radiation modification that provides according to the utility model has following advantage: at first, the utility model adopts the exhaustive fluorinated ethylene propylene of bimodulus molecular weight distribution to make basic unit, and basic unit is carried out the irradiation grafting modification handle, form the grafting layer, make itself and EVA layer have higher caking property, and adopt above-mentioned film as panel, have higher corrosion resistance, high weatherability, high flame retardant, make the film outer surface have high scratch resistance simultaneously, inner surface increases the caking property with the EVA layer, has higher transparency; Secondly, owing to form the grafting layer, make that rete of the present utility model is closely knit, improved barrier property, especially further improve the obstruct to steam, humidity resistance is good, and electric property and weather resistance are better.
A kind of solar flexible battery that provides according to the utility model has following advantage: with the panel of film of the present utility model as solar cell, have highly corrosion resistant, weatherability, high transmission rate, can satisfy the needs of solar flexible battery fully, prolong the useful life of solar flexible battery.
Embodiment:
Referring to Fig. 1, the embodiment of the fluorine resin film of a kind of radiation modification that provides at the utility model comprises basic unit 1 that exhaustive fluorinated ethylene propylene with bimodulus molecular weight distribution is made and the grafting layer 2 through the irradiation grafting modification that is formed on described basic unit 1 surface.Basic unit 1 of the present utility model is that the exhaustive fluorinated ethylene propylene with bimodulus molecular weight is made, and wherein exhaustive fluorinated ethylene propylene is also referred to as F46, and the film of making is called fep film.This material has higher protection against the tide, anti-permeability, and electric property and weather resistance are also very high, and it is in light weight.And light transmittance reaches 97%, and light transmission might as well.Adopt the panel of above-mentioned film, be processed into other shapes easily as flexible battery, and light transmission might as well, can fully satisfy the demand of solar cell mask.The utility model is provided with the grafting layer of making through the irradiation grafting modification 2 on film, thereby the surface energy of film is promoted, and hydrophiling makes its easy bonding.Promptly under the prerequisite that guarantees the advantage that this material had, overcome the shortcoming that itself characteristic has.Therefore, the barrier of film of the present utility model is better, and whole humidity resistance, electric property and weather resistance are better.Make film have higher caking property, be more prone to bond with EVA.
In the foregoing description that the utility model provides, described exhaustive fluorinated ethylene propylene is mixed the exhaustive fluorinated ethylene propylene of the bimodulus molecular weight distribution that forms by high molecular weight component exhaustive fluorinated ethylene propylene and lower-molecular-weight component exhaustive fluorinated ethylene propylene.The content of described high molecular weight component exhaustive fluorinated ethylene propylene is 30%-50%, specifically can elect 30%, 35%, 40%, 45% and 50% as.The content of described lower-molecular-weight component exhaustive fluorinated ethylene propylene is 70%-50%, and concrete correspondence elects 70%, 65% as, 60%, 55% and 50%.Adopt the exhaustive fluorinated ethylene propylene of bimodulus molecular weight distribution can improve overall performance, better satisfy demand of the present utility model.
In the foregoing description that the utility model provides, the thickness of described basic unit 1 is the 0.02mm-0.35mm micron, and preferred scheme is 0.15mm-0.3mm, concrete numerical value can be elected 0.02mm, 0.02mm, 0.05mm as, 0.10mm, 0.15mm, 0.20mm, 0.25mm, 0.30mm 0.35mm selects the basic unit 1 of above-mentioned thickness can make panel have higher intensity, and have higher light transmittance, be beneficial to the daylighting of solar cell.And the selection of above-mentioned concrete one-tenth-value thickness 1/10, the better relation between balance light transmission and the intensity.Make and satisfying under the requirement of strength to have higher light transmission.
In the foregoing description that the utility model provides, the thickness of described grafting layer 2 is 0.01 micron to 5 microns, preferred scheme is between 0.1 micron to 2 microns, and concrete numerical value can be elected 0.01 micron, 0.05 micron, 0.1 micron, 0.2 micron, 0.5 micron, 0.8 micron, 1 micron, 1.5 microns, 2 microns as.The thickness of grafting layer 2 is limited in the above-mentioned size range can better meets close-burning demand, and select above-mentioned concrete one-tenth-value thickness 1/10, can better meet technological requirement, be beneficial to the processing of grafting layer.
In the foregoing description that the utility model provides, described grafting layer 2 is made for basic unit 1 activates interpolation modifier through irradiation.Described modifier is selected from one or more in siloxanes, fluorosilicone or the fluorinated acrylate.Modifier specifically can be elected vinyltriethoxysilane, trifluoro propyl triethoxysilane, fluorinated acrylate and acrylate as.Described grafting layer 2 improves the quantity of film active function groups through the high-energy irradiation modification, forms dendritic structure, strengthened adhesion strength with EVA, guarantee the sealing of flexible battery assembly, weatherability, whole reliability, the useful life that makes flexible battery was greater than 25 years.
The preparation technology of the fluorine resin film of a kind of radiation modification of preparation the foregoing description that the utility model provides mainly may further comprise the steps:
(1), the exhaustive fluorinated ethylene propylene of high molecular weight component and the exhaustive fluorinated ethylene propylene of lower-molecular-weight component are mixed and made into the exhaustive fluorinated ethylene propylene particle with bimodulus molecular weight distribution;
(2), above-mentioned particle is prepared wide cut basic unit through Langaloy spiral type extruder head, described basic unit has the exhaustive fluorinated ethylene propylene of bimodulus molecular weight distribution; The extruder head here has high temperature resistant, corrosion-resistant characteristic, can satisfy processing needs of the present utility model.
(3), substrate surface is carried out high-energy irradiation handles the activation substrate surface; The high-energy irradiation treatment technology here can adopt in the prior art irradiation apparatus of comparative maturity to handle.
(4), basic unit's spraying or roller coating or showering or dipping modifier to activating, through 20-70 degree centigrade of heating, make substrate surface form the grafting layer.Add modifier at this, make basic unit 1 surface form needed grafting layer 2, produce the film that meets above-mentioned requirements.Above-mentioned technology of the present utility model is fairly simple, can realize serialization production, has improved production efficiency, has reduced the manufacturing cost of this facial mask, is beneficial to marketing.
In step (4), heating-up temperature is 20-70 degree centigrade, is preferably 40-50 degree centigrade, and concrete numerical value can be selected from 20 degrees centigrade, 30 degrees centigrade, 40 degrees centigrade, 45 degrees centigrade, 50 degrees centigrade, 60 degrees centigrade, 70 degrees centigrade.Said temperature is handled, and can fully satisfy the shaping needs of grafting layer 2.
The modifier that adopts in preparation technology of the present utility model is selected from one or more in siloxanes, fluorosilicone or the fluorinated acrylate.These modifier all can buy finished product in market.
According to a kind of solar flexible battery that the utility model provides, comprise flexible battery main body and EVA glue-line, the fluorine resin film of the surface adhesion radiation modification of described EVA glue-line, described fluorine resin film are the described fluorine resin film of the foregoing description.Adopt the panel of above-mentioned film, can fully satisfy flexible battery in shape requirement as solar flexible battery, and, have highly corrosive, high-weatherability and electric property preferably, satisfy the requirement that the flexible battery requirement was used 25 years.