CN201413708Y - Self-adhesive high-conduction terylene single glass fiber copper-clad rectangular aluminum wire - Google Patents
Self-adhesive high-conduction terylene single glass fiber copper-clad rectangular aluminum wire Download PDFInfo
- Publication number
- CN201413708Y CN201413708Y CN 200920044899 CN200920044899U CN201413708Y CN 201413708 Y CN201413708 Y CN 201413708Y CN 200920044899 CN200920044899 CN 200920044899 CN 200920044899 U CN200920044899 U CN 200920044899U CN 201413708 Y CN201413708 Y CN 201413708Y
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- single glass
- silica gel
- conductor
- glass fiber
- terylene
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- Insulation, Fastening Of Motor, Generator Windings (AREA)
- Insulated Conductors (AREA)
Abstract
The utility model relates to a fiber-covered wire, in particular to a self-adhesive high-conduction terylene single glass fiber copper-clad rectangular aluminum wire which comprises a conductor (1), wherein the outer layer of the conductor (1) sequentially includes a silica gel layer (2), insulation resin paint (3), single glass fiber (4), insulation resin paint (3) and a terylene layer, and the conductor (1) is a copper-clad rectangular aluminum wire; the silica gel layer (2) is heat conductive silica gel, and the thickness of the silica gel layer is 0.1-0.2 mm; the insulation resin paint (3)is epoxy resin insulation paint, and the thickness of the insulation resin paint is 0.02-0.05 mm. The insulation resin paint (3) is fiber-covered wire paint 1448-2. The winding directions of the single glass fiber (4) are in opposite; based on the combined effects of the silica gel layer, the insulation resin paint and the single glass fiber, the heat conducting performance of a motor is improvedby 0.2-0.3, and the self-adhesive high heat-conduction terylene single glass fiber copper clad rectangular aluminum wire is applicable to various motors and electrical appliances, in particular to the windings of high capacity and high voltage motors and electrical appliances.
Description
One, technical field:
The utility model relates to a kind of silk-covered wire, the high heat conduction terylene of particularly a kind of tack single glass fibre copper clad aluminum flat wire.
Two, background technology
At present, large, medium and small motor extensive use, motor windings generally is entwined through coil winding machine by glass fiber copper binding wire and the hollow copper strap wire mixing of glass fiber bag, because motor often is in the environment for use of a kind of high temperature or overload, had a strong impact on the reliability and the life-span of motor, so heat dissipation problem is to influence motor performance and vital problem of life-span.It mainly is to cool off by coolant fluid being imported motor stator inside that tradition solves heat dissipation problem, or utilizes the fan heat radiation, or low temperature environment work down.The motor lapped wire itself is studied the increase thermal conductivity, also is one of method that solves motor radiating.Because China greatly develops power industry recently, particularly hydroelectric development advances by leaps and bounds, the fire-resistant thin dacron glass yarn sintered enameling copper strap wire that hydraulic generator is used still belongs to blank at home, this electromagnetic wire needs the temperature resistant grade of high request, thin insulation thickness, high proof voltage requires and very strong mechanical property.In production application, this enamelled wire does not have adhesive layer, thereby does not have white viscosity energy, and coil molding is bad, and easily loose, overall mechanical strength is low.
Three, summary of the invention:
Technical purpose
The utility model provides the high heat conduction terylene of a kind of novel self single glass fibre copper strap wire for solving motor lapped wire heat dissipation problem, and it has good heat-conducting, to satisfy now for specification requirements such as the motor lapped wire are heat-resisting.
Technical problem to be solved in the utility model is to provide a kind of novel self height to lead self-adhesion terylene single glass fibre hot in nature copper strap wire, satisfy the temperature resistant grade of the high request that hydraulic generator uses, thin insulation thickness, high proof voltage requires and very strong demand mechanical property, tack coiling group.
Another purpose of the present utility model is to provide the high heat conduction single glass fibre of a kind of tack copper clad aluminum flat wire, and when the conductor resistance was identical, conductor weight of the present utility model was about 0.5 times of pure cu conductor.
Another purpose of the present utility model is to provide the high heat conduction single glass fibre of a kind of tack copper clad aluminum flat wire, its conductor material is lower with respect to the pure copper material cost, the Production of Enamel Wires cost can be saved effectively, and the effect that the pure cu conductor material can reach can be reached and be superior to.
Another purpose of the present utility model is to provide the high heat conduction single glass fibre of a kind of tack copper clad aluminum flat wire, and its conductor material density is 1/3rd of same line pure cu conductor directly, and is very effective to the weight that reduces cable and coil.
Technical scheme
Technical problem to be solved in the utility model can be achieved through the following technical solutions: the high heat conduction terylene of a kind of tack single glass fibre copper clad aluminum flat wire, it comprises conductor, it is characterized in that: described conductor skin is followed successively by layer of silica gel, insulating resin lacquer, single-glass silk, insulating resin lacquer, terylene layer, self-adhesion lacquer.
Described conductor is a copper clad aluminum flat wire, is rectangle, and its long limit is 1.00～4.00mm, and broadside is 2.00～16.00mm.
Described layer of silica gel is a heat conductive silica gel, and thickness is 0.1～0.2mm, directly contacts with conductor can effectively conductor be produced heat and conduct; Heat conductive silica gel has heat conduction, insulation, compression, and adhesion, working temperature are-60～200 ℃, can tolerate 300 ℃ of high temperature, can play the effect of filling, damping, heat radiation.
Described insulating resin lacquer can be preferably the epoxy resins insulation lacquer, preferred especially silk-covered wire lacquer 1448-2; Tack between reinforcing glass silk and the lead.Epoxy resins insulation lacquer, conductive coefficient is 0.21～0.26w/m.k, has anti-load, corona resistance, insulation, excellent mechanical intensity, character such as high temperature resistant.Insulating varnish thickness is 0.02～0.05mm
Described single-glass silk is an alkali-free glass wool, and closely, wrapped on conductor equably, single-glass silk-covered wire lapping direction is opposite, adopts i.e. 1～2 ° of wrapping angle of fine pith.Glass fiber has the lead of raising intensity, increases flexible effect.
The dacron thread of described terylene layer melts earlier in whole process of preparation and afterwards cools off the effect of playing adhesive glass silk and enameled copper clad aluminum lenticular wire, so require dacron thread under the temperature resistant grade that guarantees electromagnetic wire, fusing point is low more good more, and require to have good levelability after the fusing, enameled sheet wire, glass fiber and dacron thread are fused into one; And these character of dacron thread depend on the size of the degree of polymerization of dacron thread, in the utility model, the degree of polymerization of described dacron thread is 50～80, optimal proportion described in wrapped between glass fiber and the dacron thread is 35～45%, make dacron thread, can make electromagnetic wire have good electrical property after glass yarn sintered, the favorable mechanical performance is arranged again.
It is phenolic aldehyde-acetal-organosilicon type adhesive that described self-adhesion lacquer is preferably anchor 204 adhesive, and they can be 300 ℃ of following short-term jobs, 200 ℃ of following long-term works.Have good high temperature resistant and resistance to medium, to high steam, gasoline, ethanol etc. with etc. stability is arranged, metal is not had corrosion, thickness is 0.02～0.03mm.
The high heat conduction terylene of the utility model tack single glass fibre copper clad aluminum flat wire by using crowded-daraf(reciprocal of farad) to draw to the conductor in the middle of the lapped wire, makes the size of conductor reach high accuracy, by unwrapping wire, annealing is coated with layer of silica gel, japanning is cured, cooling, wrapped, japanning is cured, cooling, the bag terylene, refrigerating work procedure is finished.Whole technology realizes the purpose of this utility model by startup, shut down procedure, the production process control of digital drive establishment.
Beneficial effect
1, the utility model is by layer of silica gel, and insulating resin coats with lacquer, actings in conjunction such as single-glass silk, and the heat conductivility 0.2～0.3 of raising motor is applicable to various motors, electrical equipment, is particularly useful for the winding of big capacity high motor, electrical equipment.
2, the utility model is with behind the terylene layer, and intensity height, good springiness, resistance to wear are good, and good heat resistance is corrosion-resistant.
3, the utility model appearance is coated with self-adhesion lacquer, thus coil molding is good, not loose, overall mechanical strength is high, can finalize the design to coil after the heating of self-adhesion lacquer by (motor that is used to not have skeleton).
4, the inner core of the utility model conductor is to be made by lightweight aluminium, so that whole density reduces, bulk density is less, has cooperated the Technology Need of downstream product.In process of production, the two-layer composition electric conductor of this copper cover aluminum, so simple in structure, manufacturing procedure is few, has reduced manufacturing cost.
Four, description of drawings:
Fig. 1 is the utility model schematic diagram
Wherein: the 1-conductor; The 2-layer of silica gel; 3-insulating resin lacquer; 4-single-glass silk; 5-terylene layer; 6-self-adhesion lacquer
Five, embodiment:
By the high heat conduction terylene of a kind of tack shown in Figure 1 single glass fibre copper clad aluminum flat wire, it comprises conductor 1, it is characterized in that: described conductor 1 skin is layer of silica gel 2, insulating resin lacquer 3, single-glass silk 4, insulating resin lacquer 3 successively, terylene layer 5, self-adhesion lacquer 6.Described conductor 1 is a copper clad aluminum flat wire, and its long limit is 1.00～4.00mm, and broadside is 2.00～16.00mm.Described layer of silica gel 2 is a heat conductive silica gel, and thickness is 0.1～0.2mm, directly contacts with conductor can effectively conductor be produced heat and conduct; Described insulating resin lacquer 3 is preferred silk-covered wire lacquer 1448-2; Insulating resin lacquer thickness is 0.02～0.05mm; Described single-glass silk closely, wrapped on conductor equably, single-glass silk 4 envelope curve lapping directions are opposite, adopt i.e. 1～2 ° of wrapping angle of fine pith.Described self-adhesion lacquer is anchor 204 glue.
The high heat conduction terylene of the utility model tack single glass fibre copper clad aluminum flat wire by using crowded-daraf(reciprocal of farad) to draw to the conductor in the middle of the lapped wire, makes the size of conductor reach high accuracy, by unwrapping wire, annealing is coated with layer of silica gel, japanning is cured, cooling, wrapped, japanning is cured, cooling, the bag terylene, refrigerating work procedure is finished.Whole technology realizes the purpose of this utility model by startup, shut down procedure, the production process control of digital drive establishment.The dacron thread of described terylene layer melts earlier in whole process of preparation and afterwards cools off the effect of playing adhesive glass silk and enameled copper clad aluminum lenticular wire, so require dacron thread under the temperature resistant grade that guarantees electromagnetic wire, fusing point is low more good more, and require to have good levelability after the fusing, enameled sheet wire, glass fiber and dacron thread are fused into one; These character of dacron thread depend on the size of the degree of polymerization of dacron thread, the degree of polymerization of described dacron thread is 50～80, optimal proportion described in wrapped between glass fiber and the dacron thread is 35～45%, make dacron thread, can make electromagnetic wire have good electrical property after glass yarn sintered, the favorable mechanical performance is arranged again.
Claims (5)
1, the high heat conduction terylene of a kind of tack single glass fibre copper clad aluminum flat wire, comprise conductor (1), it is characterized in that: described conductor (1) skin is followed successively by layer of silica gel (2), insulating resin lacquer (3), single-glass silk (4), insulating resin lacquer (3), terylene layer (5), self-adhesion lacquer (6), and described conductor (1) is a copper clad aluminum flat wire.
2, according to the high heat conduction terylene of the described a kind of tack of claim 1 single glass fibre copper clad aluminum flat wire, it is characterized in that: described layer of silica gel (2) is heat conductive silica gel, and thickness is 0.1～0.2mm.
3, according to the high heat conduction terylene of the described a kind of tack of claim 1 single glass fibre copper clad aluminum flat wire, it is characterized in that: described insulating resin lacquer (3) is the epoxy resins insulation lacquer, and thickness is 0.02～0.05mm.
4, according to the high heat conduction terylene of the described a kind of tack of claim 3 single glass fibre copper clad aluminum flat wire, it is characterized in that: described insulating resin lacquer (3) is silk-covered wire lacquer 1448-2.
5, according to the high heat conduction terylene of the described a kind of tack of claim 1 single glass fibre copper clad aluminum flat wire, it is characterized in that: described single-glass silk (4) is an alkali-free glass wool, and its lapping direction is opposite.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920044899 CN201413708Y (en) | 2009-06-01 | 2009-06-01 | Self-adhesive high-conduction terylene single glass fiber copper-clad rectangular aluminum wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920044899 CN201413708Y (en) | 2009-06-01 | 2009-06-01 | Self-adhesive high-conduction terylene single glass fiber copper-clad rectangular aluminum wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201413708Y true CN201413708Y (en) | 2010-02-24 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200920044899 Expired - Fee Related CN201413708Y (en) | 2009-06-01 | 2009-06-01 | Self-adhesive high-conduction terylene single glass fiber copper-clad rectangular aluminum wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201413708Y (en) |
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2009
- 2009-06-01 CN CN 200920044899 patent/CN201413708Y/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100224 Termination date: 20100601 |