CN201413696Y - High-thermal-conductivity polyester double-glass-fiber copper-clad aluminum flat wire - Google Patents
High-thermal-conductivity polyester double-glass-fiber copper-clad aluminum flat wire Download PDFInfo
- Publication number
- CN201413696Y CN201413696Y CN 200920044577 CN200920044577U CN201413696Y CN 201413696 Y CN201413696 Y CN 201413696Y CN 200920044577 CN200920044577 CN 200920044577 CN 200920044577 U CN200920044577 U CN 200920044577U CN 201413696 Y CN201413696 Y CN 201413696Y
- Authority
- CN
- China
- Prior art keywords
- clad aluminum
- flat wire
- aluminum flat
- silica gel
- insulating resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 27
- 239000003365 glass fiber Substances 0.000 title claims abstract description 27
- 229920000728 polyester Polymers 0.000 title abstract 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 40
- 239000004020 conductor Substances 0.000 claims abstract description 32
- 239000010949 copper Substances 0.000 claims abstract description 27
- 229910052802 copper Inorganic materials 0.000 claims abstract description 27
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229920004933 Terylene® Polymers 0.000 claims abstract description 23
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000004922 lacquer Substances 0.000 claims abstract description 20
- 239000000741 silica gel Substances 0.000 claims abstract description 19
- 229910002027 silica gel Inorganic materials 0.000 claims abstract description 19
- 229920005989 resin Polymers 0.000 claims abstract description 18
- 239000011347 resin Substances 0.000 claims abstract description 18
- 239000003822 epoxy resin Substances 0.000 claims abstract description 4
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 4
- 238000009413 insulation Methods 0.000 claims description 7
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000011491 glass wool Substances 0.000 claims description 2
- 239000011521 glass Substances 0.000 abstract description 7
- 238000004804 winding Methods 0.000 abstract description 4
- 239000003973 paint Substances 0.000 abstract 6
- 229920004934 Dacron® Polymers 0.000 description 17
- 238000000034 method Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000001816 cooling Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004534 enameling Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 230000009975 flexible effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Images
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- Insulated Conductors (AREA)
Abstract
The utility model relates to a silk covered wire, in particular to a high heat conduction terylene double glass fiber copper clad aluminum flat wire; the high-thermal-conductivity polyester double glass fiber copper-clad aluminum flat wire comprises a conductor (1), wherein the outer layer of the conductor (1) is sequentially provided with a silica gel layer (2), insulating resin paint (3), double glass fibers (4), insulating resin paint (3) and a polyester layer (5), and the conductor (1) is a copper-clad aluminum flat wire; the silica gel layer (2) is made of heat-conducting silica gel, and the thickness of the silica gel layer is 0.1-0.2 mm; the insulating resin paint (3) is epoxy resin insulating paint with the thickness of 0.02-0.05 mm. The insulating resin paint (3) is silk-covered wire paint 1448-2. The lapping directions of the double-layer glass filaments (4) are opposite; the utility model discloses a combined action such as silica gel layer, insulating resin lacquer, double glazing silk improves the heat conductivility 0.2 ~ 0.3 of motor, is applicable to various motors, electrical apparatus, is particularly useful for the winding of large capacity high-voltage motor, electrical apparatus.
Description
One, technical field:
The utility model relates to a kind of silk-covered wire, particularly a kind of high heat conduction terylene double glass fiber copper clad aluminum flat wire.
Two, background technology
At present, large, medium and small motor extensive use, motor windings generally is entwined through coil winding machine by glass fiber copper binding wire and the hollow copper strap wire mixing of glass fiber bag, because motor often is in the environment for use of a kind of high temperature or overload, had a strong impact on the reliability and the life-span of motor, so heat dissipation problem is to influence motor performance and vital problem of life-span.It mainly is to cool off by coolant fluid being imported motor stator inside that tradition solves heat dissipation problem, or utilizes the fan heat radiation, or low temperature environment work down.The motor lapped wire itself is studied the increase thermal conductivity, also is one of method that solves motor radiating.Because China greatly develops power industry recently, particularly hydroelectric development advances by leaps and bounds, the fire-resistant thin dacron glass yarn sintered enameling copper strap wire that hydraulic generator is used still belongs to blank at home, this electromagnetic wire needs the temperature resistant grade of high request, thin insulation thickness, high proof voltage requires and very strong mechanical property.
Three, summary of the invention:
Technical purpose
The utility model provides a kind of novel high heat conduction terylene double glass fiber copper clad aluminum flat wire for solving motor lapped wire heat dissipation problem, and it has good heat-conducting, to satisfy now for specification requirements such as the motor lapped wire are heat-resisting.
Technical problem to be solved in the utility model is to provide a kind of novel high heat conduction terylene double glass fiber copper clad aluminum flat wire, satisfy the temperature resistant grade of the high request that hydraulic generator uses, thin insulation thickness, the demand of the coiling group of high proof voltage requirement and very strong mechanical property.Another purpose of the present utility model is to provide a kind of high heat conduction double glass fiber copper clad aluminum flat wire, and when the conductor resistance was identical, conductor weight of the present utility model was about 0.5 times of pure cu conductor.
Another purpose of the present utility model is to provide a kind of high heat conduction double glass fiber copper clad aluminum flat wire, its conductor material is lower with respect to the pure copper material cost, the Production of Enamel Wires cost can be saved effectively, and the effect that the pure cu conductor material can reach can be reached and be superior to.
Another purpose of the present utility model is to provide a kind of high heat conduction double glass fiber copper clad aluminum flat wire, and its conductor material density is 1/3rd of same line pure cu conductor directly, and is very effective to the weight that reduces cable and coil.
Technical scheme
Technical problem to be solved in the utility model can be achieved through the following technical solutions: a kind of high heat conduction terylene double glass fiber copper clad aluminum flat wire, it comprises conductor, it is characterized in that: described conductor skin is followed successively by layer of silica gel, insulating resin lacquer, double glazing silk, insulating resin lacquer, terylene layer.
Described conductor is a copper clad aluminum flat wire, is rectangle, and its long limit is 1.00～4.00mm, and broadside is 2.00～16.00mm.
Described layer of silica gel is a heat conductive silica gel, and thickness is 0.1～0.2mm, directly contacts with conductor can effectively conductor be produced heat and conduct; Heat conductive silica gel has heat conduction, insulation, compression, and adhesion, working temperature are-60～200 ℃, can tolerate 300 ℃ of high temperature, can play the effect of filling, damping, heat radiation.
Described insulating resin lacquer can be preferably the epoxy resins insulation lacquer, preferred especially silk-covered wire lacquer 1448-2; Tack between reinforcing glass silk and the lead.Epoxy resins insulation lacquer, conductive coefficient is 0.21～0.26w/m.k, has anti-load, corona resistance, insulation, excellent mechanical intensity, character such as high temperature resistant.Insulating varnish thickness is 0.02～0.05mm
Described double glazing silk is an alkali-free glass wool, and closely, wrapped on conductor equably, double glazing silk-covered wire lapping direction is opposite, adopts i.e. 1～2 ° of wrapping angle of fine pith.Glass fiber has the lead of raising intensity, increases flexible effect.
The dacron thread of described terylene layer melts earlier in whole process of preparation and afterwards cools off the effect of playing adhesive glass silk and enameled copper clad aluminum lenticular wire, so require dacron thread under the temperature resistant grade that guarantees electromagnetic wire, fusing point is low more good more, and require to have good levelability after the fusing, enameled sheet wire, glass fiber and dacron thread are fused into one;
And these character of dacron thread depend on the size of the degree of polymerization of dacron thread, in the utility model, the degree of polymerization of described dacron thread is 50～80, optimal proportion described in wrapped between glass fiber and the dacron thread is 35～45%, make dacron thread, can make electromagnetic wire have good electrical property after glass yarn sintered, the favorable mechanical performance is arranged again.
The high heat conduction terylene of the utility model double glass fiber copper clad aluminum flat wire by using crowded-daraf(reciprocal of farad) to draw to the conductor in the middle of the lapped wire, makes the size of conductor reach high accuracy, by unwrapping wire, annealing is coated with layer of silica gel, japanning is cured, cooling, wrapped, japanning is cured, cooling, the bag terylene, refrigerating work procedure is finished.Whole technology realizes the purpose of this utility model by startup, shut down procedure, the production process control of digital drive establishment.
Beneficial effect
1, the utility model is by layer of silica gel, and insulating resin coats with lacquer, actings in conjunction such as double glazing silk, and the heat conductivility 0.2～0.3 of raising motor is applicable to various motors, electrical equipment, is particularly useful for the winding of big capacity high motor, electrical equipment.
2, the utility model is with behind the terylene layer, and intensity height, good springiness, resistance to wear are good, and good heat resistance is corrosion-resistant.
3, the inner core of the utility model conductor is to be made by lightweight aluminium, so that whole density reduces, bulk density is less, has cooperated the Technology Need of downstream product.In process of production, the two-layer composition electric conductor of this copper cover aluminum, so simple in structure, manufacturing procedure is few, has reduced manufacturing cost.
Four, description of drawings:
Fig. 1 is the utility model schematic diagram
Wherein: the 1-conductor; The 2-layer of silica gel; 3-insulating resin lacquer; 4-double glazing silk; 5-terylene layer
Five, embodiment:
By a kind of high heat conduction terylene double glass fiber copper clad aluminum flat wire shown in Figure 1, it comprises conductor 1, it is characterized in that: described conductor 1 skin is layer of silica gel 2, insulating resin lacquer 3, double glazing silk 4, insulating resin lacquer 3 successively, terylene layer 5.Described conductor 1 is a copper clad aluminum flat wire, and its long limit is 1.00～4.00mm, and broadside is 2.00～16.00mm.Described layer of silica gel 2 is a heat conductive silica gel, and thickness is 0.1～0.2mm, directly contacts with conductor can effectively conductor be produced heat and conduct; Described insulating resin lacquer 3 is preferred silk-covered wire lacquer 1448-2; Insulating resin lacquer thickness is 0.02～0.05mm; Described double glazing silk closely, wrapped on conductor equably, double glazing silk 4 envelope curve lapping directions are opposite, adopt i.e. 1～2 ° of wrapping angle of fine pith.
The high heat conduction terylene of the utility model double glass fiber copper clad aluminum flat wire by using crowded-daraf(reciprocal of farad) to draw to the conductor in the middle of the lapped wire, makes the size of conductor reach high accuracy, by unwrapping wire, annealing is coated with layer of silica gel, japanning is cured, cooling, wrapped, japanning is cured, cooling, the bag terylene, refrigerating work procedure is finished.Whole technology realizes the purpose of this utility model by startup, shut down procedure, the production process control of digital drive establishment.The dacron thread of described terylene layer melts earlier in whole process of preparation and afterwards cools off the effect of playing adhesive glass silk and enameled copper clad aluminum lenticular wire, so require dacron thread under the temperature resistant grade that guarantees electromagnetic wire, fusing point is low more good more, and require to have good levelability after the fusing, enameled sheet wire, glass fiber and dacron thread are fused into one; These character of dacron thread depend on the size of the degree of polymerization of dacron thread, the degree of polymerization of described dacron thread is 50～80, optimal proportion described in wrapped between glass fiber and the dacron thread is 35～45%, make dacron thread, can make electromagnetic wire have good electrical property after glass yarn sintered, the favorable mechanical performance is arranged again.
Claims (5)
1, a kind of high heat conduction terylene double glass fiber copper clad aluminum flat wire, comprise conductor (1), it is characterized in that: described conductor (1) skin is followed successively by layer of silica gel (2), insulating resin lacquer (3), double glazing silk (4), insulating resin lacquer (3), terylene layer (5), and described conductor (1) is a copper clad aluminum flat wire.
2, according to the described a kind of high heat conduction terylene double glass fiber copper clad aluminum flat wire of claim 1, it is characterized in that: described layer of silica gel (2) is heat conductive silica gel, and thickness is 0.1～0.2mm.
3, according to the described a kind of high heat conduction terylene double glass fiber copper clad aluminum flat wire of claim 1, it is characterized in that: described insulating resin lacquer (3) is the epoxy resins insulation lacquer, and thickness is 0.02～0.05mm.
4, according to the described a kind of high heat conduction terylene double glass fiber copper clad aluminum flat wire of claim 3, it is characterized in that: described insulating resin lacquer (3) is silk-covered wire lacquer 1448-2.
5, according to the described a kind of high heat conduction terylene double glass fiber copper clad aluminum flat wire of claim 1, it is characterized in that: described double glazing silk (4) is an alkali-free glass wool, and its lapping direction is opposite.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920044577 CN201413696Y (en) | 2009-06-01 | 2009-06-01 | High-thermal-conductivity polyester double-glass-fiber copper-clad aluminum flat wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920044577 CN201413696Y (en) | 2009-06-01 | 2009-06-01 | High-thermal-conductivity polyester double-glass-fiber copper-clad aluminum flat wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201413696Y true CN201413696Y (en) | 2010-02-24 |
Family
ID=41715577
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200920044577 Expired - Fee Related CN201413696Y (en) | 2009-06-01 | 2009-06-01 | High-thermal-conductivity polyester double-glass-fiber copper-clad aluminum flat wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201413696Y (en) |
-
2009
- 2009-06-01 CN CN 200920044577 patent/CN201413696Y/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100224 Termination date: 20100601 |