CN201395585Y

CN201395585Y - Ultrasonic device used in saccharification equipment in beer production

Info

Publication number: CN201395585Y
Application number: CN2009201074990U
Authority: CN
Inventors: 张万鹏; 张建农; 胡华国; 张思论; 张磊
Original assignee: Individual
Current assignee: Individual
Priority date: 2009-04-24
Filing date: 2009-04-24
Publication date: 2010-02-03
Anticipated expiration: 2019-04-24

Abstract

The utility model relates to an ultrasonic device used in saccharification equipment in beer production, which comprises an ultrasonic generator and an ultrasonic vibrating box, wherein the ultrasonicgenerator is connected with the ultrasonic vibrating box via a control cable and a power cable. The ultrasonic generator mounted in a control cabinet is connected with a programmable automatic control system of a saccharification system to be convenient in unified control, the ultrasonic vibrating box is mounted in the saccharification equipment and immersed in mash, and power, appearance size, installation amount and specific distributing position of the ultrasonic vibrating box can be selectively used according to actual needs. During a production process, through ultrasonic cavitation andstirring, movement efficiency of substances in mash can be increased, more effective substances can be extracted, conversion efficiency of catalyticase in unit time is improved, oxygen load of mash ina boiler can be reduced, and temperature rising time of the mash in the boiler is shortened, thereby reducing energy consumption and increasing CIP cleaning effect of containers.

Description

A kind of ultrasonic unit that is used for the beer production sacchariferous equipment

Technical field

The utility model belongs to beer production sacchariferous equipment field, relates in particular to a kind of ultrasonic unit that is used for the beer production sacchariferous equipment.

Background technology

Ultrasonic wave is meant that frequency is the hertzian wave about 20 kilo hertzs～50 megahertzes, and it is a kind of mechanical wave, and the positive negative pressure alternating cycles that exists in transmittance process when positive phase, produces extruding to medium molecule, increases the original density of medium; During minus phase, medium molecule is sparse, discrete, and Media density reduces.Ultrasonic wave does not make the molecule in the sample produce polarization, but between solvent and sample, produce effects such as sound wave cavitation, stirring and heating, cause formation, growth and the explosion compression of bubble in the solution, thereby solid sample is disperseed, increase the contact area between sample and the extraction solvent, improve target compound is transferred to liquid phase from solid phase rate of mass transfer.

The wort quality of saccharification system output is one of finished wine quality most critical reference mark in the beer industry, beer production energy consumption consumption 60% in the production process of saccharification system wheat juice.Therefore, quality, the energy consumption in the reduction saccharification system production process and the raising saccharification system day production batch etc. that further improve saccharification system wheat juice all are problem demanding prompt solutions, but traditional sacchariferous equipment all faces the bottleneck that is difficult to go beyond in these areas.

At present, all also in beer production, ultrasonic unit is not applied among the sacchariferous equipment of beer production both at home and abroad.

The utility model content

The utility model is to provide a kind of ultrasonic unit that is used for the beer production sacchariferous equipment, it is characterized in that: described ultrasonic unit is made up of ultrasonic generator and the ultrasonic wave Vibration Box that is installed in the sacchariferous equipment; Described ultrasonic generator connects described ultrasonic wave Vibration Box by umbilical cable, power cable.

Ultrasonic generator can be installed in the housing, is connected with saccharification system programmable automatic control system, is convenient to unified control.The ultrasonic wave Vibration Box is installed in the sacchariferous equipment, be immersed in the mash, the quantity of its power, apparent size, installation and concrete distributing position can be selected according to practical situation, can be specifically with reference to mash amount what and mash liquid level height in the diameter of sacchariferous equipment, the sacchariferous equipment.Usually, the production capacity that the beer production sacchariferous equipment is every batch is between 10 to 160 cubes, be not more than in the 50 cubical sacchariferous equipments every batch of production capacity one deck ultrasonic wave Vibration Box can only be installed, ultrasonic wave Vibration Box quantity can be selected to install 3,4,5,6 or 8 according to concrete production capacity size; Be not less than in the 50 cubical sacchariferous equipments every batch of production capacity two layers of ultrasonic wave Vibration Box can be installed, ultrasonic wave Vibration Box quantity can be selected to install 3,4,5,6 or 8 according to concrete production capacity size.The Vibration Box material is selected 304 stainless materials for use, and face shaping meets the requirement of health level, can be designed to shapes such as rectangular parallelepiped, polyhedron or right cylinder.

Connect the ultrasonic generator and the umbilical cable of ultrasonic wave Vibration Box and the sleeve pipe material of power cable and select 304 stainless steel hygiene-type thin-walled tubes for use.

Compared with prior art, advantage of the present utility model is:

After in the beer production sacchariferous equipment, ultrasonic unit being installed, by ultrasonic cavitation, stir improve the sport efficiency of material in the mash, with material in the mash and air insulated, make more active substance obtain extraction, make katalaze enzyme transformation efficiency lifting in the unit time, make the content of extractives gather way faster; Can also reduce the oxygen of pot interior mash by effects such as ultrasonic cavitation, stirring and heating and load, the heating-up time of mash is reduced energy consumption in the shortening pot, raising container C IP cleaning performance, the addition of zymin in the minimizing sacchariferous equipment.

In the production process, it is about 1.5% that the sacchariferous equipment that ultrasonic unit is installed can improve the saccharification income rate, and shortening saccharification time, can to improve production capacity about 30%, and save energy is about 15%, reduces consuming about 10%; Can effectively reduce simultaneously the oxygen level of saccharification system wheat juice, improve the final product quality of saccharification system wheat juice.

Description of drawings

Fig. 1 is the ultrasonic unit scheme of installation that is used for the beer production sacchariferous equipment described in the utility model;

Fig. 2 is that the ultrasonic unit that is used for the beer production sacchariferous equipment described in the utility model is installed vertical view;

Fig. 3 is the ultrasonic unit structural representation that is used for the beer production sacchariferous equipment described in the utility model:

Fig. 4 is the high-power Vibration Box synoptic diagram that is used for the ultrasonic unit of beer production sacchariferous equipment described in the utility model;

Fig. 5 is the small power Vibration Box synoptic diagram that is used for the ultrasonic unit of beer production sacchariferous equipment described in the utility model.

Illustrate: 1-exhaust steam tube, 2-pot cover, the high-power Vibration Box of 3-, the 4-cylindrical shell, 5-small power Vibration Box, the 6-the bottom of a pan, 7-cylindrical shell heating zone, 8-whipping appts, heating zone, the 9-the bottom of a pan, 10-pot body supporting leg, 11-flooring, 12-sacchariferous equipment, the 13-ultrasonic generator, 14-ultrasonic wave Vibration Box, 15-umbilical cable, 16-power cable.

Embodiment

Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.

As shown in Figure 1 to Figure 3, the beer production sacchariferous equipment comprises cylindrical shell 4, exhaust steam tube 1, pot cover 2, the bottom of a pan 6, cylindrical shell heating zone 7, whipping appts 8, heating zone, the bottom of a pan 9 and pot body supporting leg 10, is fixed by flooring 11 in the production process.

Ultrasonic unit is made up of ultrasonic generator 13 and ultrasonic wave Vibration Box 14, and wherein ultrasonic generator 13 is installed in the housing, connects saccharification system programmable automatic control system; Ultrasonic wave Vibration Box 14 is installed in the sacchariferous equipment 12; Ultrasonic generator 13 connects ultrasonic wave Vibration Box 14 by umbilical cable 15, power cable 16.

For realizing best saccharification result, every batch of production capacity is to select the ultrasonic wave Vibration Box 14 of two kinds of different capacities in the 100 cubical sacchariferous equipments 12 for use, be divided into the two-layer staggered medial surface that is installed in sacchariferous equipment 12 up and down, every layer of each uniform distribution installed 8 ultrasonic wave Vibration Boxes 14, what it was installed at the middle and upper levels is high-power Vibration Box 3, what lower floor installed is small power Vibration Box 5, and high-power Vibration Box 3 and small power Vibration Box 5 all are immersed in the mash.In beer production by ultrasonic cavitation, stir can improve the sport efficiency of material in the mash, with material in the mash and air insulated, make more active substance obtain extraction, make katalaze enzyme transformation efficiency lifting in the unit time, make the content of extractives gather way faster, reduce the oxygen load of mash in the pot, shorten the heating-up time of mash in the pot, reduce the consumption of zymin addition in the brew kettle, reduce energy consumption, improve container C IP cleaning performance.

What Fig. 4 and Fig. 5 represented respectively is the structure of high-power Vibration Box 3 and small power Vibration Box 5, can be according to the process characteristic of sacchariferous equipment and the ultrasonic wave Vibration Box of the selected corresponding frequency of different specifications and models demands, power in actual production process.

Claims

1. ultrasonic unit that is used for the beer production sacchariferous equipment is characterized in that: described ultrasonic unit is made up of ultrasonic generator (13) and the ultrasonic wave Vibration Box (14) that is installed in the sacchariferous equipment (12); Described ultrasonic generator (13) connects described ultrasonic wave Vibration Box (14) by umbilical cable (15), power cable (16).

2. the ultrasonic unit that is used for the beer production sacchariferous equipment as claimed in claim 1 is characterized in that: described ultrasonic generator (13) is installed in the housing, connects saccharification system programmable automatic control system.

3. the ultrasonic unit that is used for the beer production sacchariferous equipment as claimed in claim 1 is characterized in that: the upper and lower fault of described ultrasonic wave Vibration Box (14) is opened uniform distribution and is installed in the sacchariferous equipment (12).

4. the ultrasonic unit that is used for the beer production sacchariferous equipment as claimed in claim 1 is characterized in that: the forward and backward fault of described ultrasonic wave Vibration Box (14) is opened uniform distribution and is installed in the sacchariferous equipment (12).

5. the ultrasonic unit that is used for the beer production sacchariferous equipment as claimed in claim 1 is characterized in that: described ultrasonic wave Vibration Box (14) face shaping is rectangular parallelepiped, polyhedron or right cylinder.