CN201390739Y - Ultrasonic device used for boiling equipment in beer production - Google Patents

Abstract

The utility model relates to an ultrasonic device used for boiling equipment in beer production, which comprises an ultrasonic generator and ultrasonic vibrating boxes, wherein the ultrasonic generator is connected with the ultrasonic vibrating boxes via control cables and power cables. The ultrasonic generator mounted in a control cabinet is connected with a programmable automatic control system of a saccharification system to be convenient in unified control, the ultrasonic vibrating boxes are mounted in the boiling equipment and are immersed in mash, and power, appearance size, mounting amount and specific distributing positions of the vibrating boxes can be selected according to actual needs. During a production process, through ultrasonic cavitation and stirring, oxygen load of mash in a boiler can be reduced, temperature rising time of the mash in the boiler is shortened, and the cleaning effect of CIP in the boiler, particularly the cleaning effect of an inner heater, is increased significantly, thereby being capable of avoiding overheating of wort during boiling to obtain the best product quality, keeping DMS lower than 20 ppb and further reducing addition of hops.

Description

A kind ofly be used for the ultrasonic unit that beer production is boiled equipment

Technical field

The utility model belongs to beer production and boils apparatus field, relates in particular to a kind of ultrasonic unit that beer production is boiled equipment that is used for.

Background technology

Ultrasonic wave is meant that frequency is the hertzian wave about 20 kilo hertzs～50 megahertzes, and it is a kind of mechanical wave, and the positive negative pressure alternating cycles that exists in transmittance process when positive phase, produces extruding to medium molecule, increases the original density of medium; During minus phase, medium molecule is sparse, discrete, and Media density reduces.Ultrasonic wave does not make the molecule in the sample produce polarization, but between solvent and sample, produce effects such as sound wave cavitation, stirring and heating, cause formation, growth and the explosion compression of bubble in the solution, thereby solid sample is disperseed, increase the contact area between sample and the extraction solvent, improve target compound is transferred to liquid phase from solid phase rate of mass transfer.

The wort quality of saccharification system output is one of finished wine quality most critical reference mark in the beer industry, beer production energy consumption consumption 60% in the production process of saccharification system wheat juice.Therefore, quality, the energy consumption in the reduction saccharification system production process and the raising saccharification system day production batch etc. that further improve saccharification system wheat juice all are problem demanding prompt solutions, but traditional equipment that boils all faces the bottleneck that is difficult to go beyond in these areas.

At present, all also in beer production, ultrasonic unit is not applied among the equipment that boils of beer production both at home and abroad.

The utility model content

The utility model is to provide a kind of ultrasonic unit that beer production is boiled equipment that is used for, and it is characterized in that: described ultrasonic unit is made up of ultrasonic generator and the ultrasonic wave Vibration Box that is installed in the equipment of boiling; Described ultrasonic generator connects described ultrasonic wave Vibration Box by umbilical cable, power cable.

Ultrasonic generator is installed in the housing, is connected with saccharification system programmable automatic control system, is convenient to unified control.The ultrasonic wave Vibration Box is installed in the equipment of boiling, be immersed in the mash, the quantity of its power, apparent size, installation and concrete distributing position can be selected according to practical situation, can be specifically with reference to the diameter of boiling equipment, the interior mash amount of the equipment that boils what and mash liquid level height.Usually, beer production is boiled every batch of production capacity of the cold wheat juice of device fabrication between 10 to 160 cubes, be not more than 50 cubical every batch of production capacity and boil in the equipment one deck ultrasonic wave Vibration Box can only be installed, ultrasonic wave Vibration Box quantity can be selected to install 3,4,5 or 6 according to concrete production capacity size; Be not less than 50 cubical every batch of production capacity and boil two layers of ultrasonic wave Vibration Box can be installed in the equipment, ultrasonic wave Vibration Box quantity can be selected to install 3,4,5 or 6 according to concrete production capacity size, and the mode of installation can be that upper and lower fault is opened uniform distribution, also can be.The Vibration Box material is selected 304 stainless materials for use, and face shaping meets the requirement of health level, can be designed to shapes such as rectangular parallelepiped, polyhedron or right cylinder.

Connect the ultrasonic generator and the umbilical cable of ultrasonic wave Vibration Box and the sleeve pipe material of power cable and select 304 stainless steel hygiene-type thin-walled tubes for use.

Compared with prior art, advantage of the present utility model is:

Beer production boil in the equipment ultrasonic unit is installed after, improve the sport efficiency of mash by ultrasonic cavitation, stirring action, reduce the oxygen load of mash in the pot, shorten the heating-up time of mash in the pot; Obviously improve the cleaning of CIP cleaning performance, particularly internal heater in the pot, the stream time of well heater is long; Can avoid wheat juice boiling middle superheated, to obtain best product quality, DMS is lower than 20ppb, improves wheat juice final product quality, also can suitably reduce the addition of hops.

In the production process, but it is about 15% that the equipment that the boils save energy of ultrasonic unit is installed, and reduces consuming about 10%.

Description of drawings

Fig. 1 is the ultrasonic unit scheme of installation that beer production is boiled equipment that is used for described in the utility model;

Fig. 2 is the ultrasonic unit installation vertical view that beer production is boiled equipment that is used for described in the utility model;

Fig. 3 is the ultrasonic unit structural representation that beer production is boiled equipment that is used for described in the utility model;

Fig. 4 is the high-power Vibration Box synoptic diagram that beer production is boiled the ultrasonic unit of equipment that is used for described in the utility model;

Fig. 5 is the small power Vibration Box synoptic diagram that beer production is boiled the ultrasonic unit of equipment that is used for described in the utility model.

Illustrate: 1-exhaust steam tube, 2-pot cover, the high-power Vibration Box of 3-, 4-cylindrical shell, 5-small power Vibration Box, the 6-the bottom of a pan, 7-internal heater, 8-pot body supporting leg, 9-flooring, 10-umbilical cable, the 11-power cable, 12-boils equipment, 13-ultrasonic generator, 14-ultrasonic wave Vibration Box.

Embodiment

Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.

As shown in Figure 1 to Figure 3, beer production is boiled equipment and is comprised cylindrical shell 4, exhaust steam tube 1, pot cover 2, the bottom of a pan 6, internal heater 7 and pot body supporting leg 8, is fixed by flooring 9 in the production process.

Ultrasonic unit is made up of ultrasonic generator 13 and ultrasonic wave Vibration Box 14, and wherein ultrasonic generator 13 is installed in the housing, connects saccharification system programmable automatic control system; Ultrasonic wave Vibration Box 14 is installed in the equipment of boiling 12; Ultrasonic generator 13 connects ultrasonic wave Vibration Box 14 by umbilical cable 10, power cable 11.

For realizing the best effect of boiling, be 100 cubes every batch of production capacity and boil the ultrasonic wave Vibration Box 14 of selecting two kinds of different capacities in the equipment 12 for use, be divided into the two-layer staggered medial surface that is installed in the equipment of boiling 12 up and down, every layer of each uniform distribution installed 4 ultrasonic wave Vibration Boxes 14, what it was installed at the middle and upper levels is high-power Vibration Box 3, what lower floor installed is small power Vibration Box 5, and high-power Vibration Box 3 and small power Vibration Box 5 all are immersed in the mash.In beer production, improve the sport efficiency of mash, reduce the oxygen load of mash in the pot, shorten the heating-up time of mash in the pot by ultrasonic cavitation, stirring action; Obviously improve the cleaning of CIP cleaning performance, particularly internal heater in the pot, the stream time of well heater is long; Can avoid wheat juice boiling middle superheated, to obtain best product quality, DMS is lower than 20ppb, improves wheat juice final product quality, also can suitably reduce the addition of hops.

What Fig. 4 and Fig. 5 represented respectively is the structure of high-power Vibration Box 3 and small power Vibration Box 5, can be according to the ultrasonic wave Vibration Box of the process characteristic that boils equipment with the selected corresponding frequency of different specifications and models demands, power in actual production process.

Claims (5)

1. one kind is used for the ultrasonic unit that beer production is boiled equipment, it is characterized in that: described ultrasonic unit is made up of ultrasonic generator (13) and the ultrasonic wave Vibration Box (14) that is installed in the equipment of boiling (12); Described ultrasonic generator (13) connects described ultrasonic wave Vibration Box (14) by umbilical cable (10), power cable (11).

2. as claimed in claim 1ly be used for the ultrasonic unit that beer production is boiled equipment, it is characterized in that: described ultrasonic generator (13) is installed in the housing, connects saccharification system programmable automatic control system.

3. as claimed in claim 1ly be used for the ultrasonic unit that beer production is boiled equipment, it is characterized in that: the upper and lower fault of described ultrasonic wave Vibration Box (14) is opened uniform distribution and is installed in the equipment of boiling (12).

4. as claimed in claim 1ly be used for the ultrasonic unit that beer production is boiled equipment, it is characterized in that: the forward and backward fault of described ultrasonic wave Vibration Box (14) is opened uniform distribution and is installed in the equipment of boiling (12).

5. as claimed in claim 1ly be used for the ultrasonic unit that beer production is boiled equipment, it is characterized in that: described ultrasonic wave Vibration Box (14) face shaping is rectangular parallelepiped, polyhedron or right cylinder.

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