CN201395183Y - Production line for assembling and detecting car-door lock - Google Patents
Production line for assembling and detecting car-door lock Download PDFInfo
- Publication number
- CN201395183Y CN201395183Y CN2009201727249U CN200920172724U CN201395183Y CN 201395183 Y CN201395183 Y CN 201395183Y CN 2009201727249 U CN2009201727249 U CN 2009201727249U CN 200920172724 U CN200920172724 U CN 200920172724U CN 201395183 Y CN201395183 Y CN 201395183Y
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- door lock
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Abstract
The utility model discloses a production line for assembling and detecting a car-door lock, comprising a S-shaped working platform body, first, second, third, fourth, fifth, sixth, seventh, eighth, ninth, tenth, eleventh, twelfth, thirteenth and fourteenth stations are arranged on the S-shaped working platform body, a material conveying belt is arranged at one side of the S-shaped working platformbody, riveting machines are arranged on the surfaces of the first, second, third, fourth, fifth and sixth stations, and automatic oiling machines and ink jet numbering machines are arranged on the surfaces of other stations. According to the utility model, the automatic assembly and detection can be realized, the assembly quality and the assembly efficiency of the car-door lock can be greatly improved and the yield of the products can be guaranteed.
Description
Technical field
The utility model relates to the automobile door lock assembling and detects manufacturing line.
Background technology
At present, because the structural complexity of auto parts and components and be subjected to traditional assembly technology restriction, the assembling of domestic most of automobile door locks also is in scattered operation, does not make rational planning for; Characterization processes and detection means also are manually to be interrupted partial operation, technology is backward relatively, this makes the fitting process fluency of automobile door lock poor, efficiency of assembling is low, assembly quality can't guarantee, total packing quality does not satisfy the requirement of high quality automobile, and its major cause is that present domestic enterprise lacks the support of advanced manufacturing technology, observation and control technology and testing technique.The use density of online monitoring method equipment and test cell is well below developed country, and outfit is used still less.Along with the development of Domestic Automotive Industry, will improve constantly the requirement of automobile door lock assembly quality, performance and quantity.Simultaneously, further opening along with domestic motor market, external automobile and parts manufacturer certainly will roll into China, China auto parts and components manufacturing enterprise will face unprecedented challenge, if manufacturing techniques available is not improved upgrading, to guarantee and to stablize high product design that enterprise will face the reality that is eliminated in market competition.This has become puzzlement China manufacturing enterprise one big technical barrier.
Summary of the invention
The purpose of this utility model provides a kind of automobile door lock assembling and detects manufacturing line, has realized assembling and the automation that detects, and has greatly improved the qualification rate of assembly quality, efficiency of assembling and the assurance product of automobile door lock.
The technical solution of the utility model is as follows:
Automobile door lock assembling and detection manufacturing line include S shape bench board line body, be divided into successively on the described S shape bench board line body first, second, third and fourth, five, six, seven, eight, nine, ten, 11,12,13,14 stations, be provided with material conveyer belt along S shape bench board line body one side, first station is to open swing arm and riveted joint of Qianmen auxiliary backplane and sheath assembly station in the Qianmen; Second station is Qianmen external-open swing arm and arm shaft riveted joint station; The 3rd station is Qianmen push arm assembly, Qianmen external-open swing arm assembly staking station; The 4th station is Qianmen lockup arm riveted joint station; The 5th station is clamp branch unit and clamp pin riveted joint station; The 6th station is clamp assembly and bottom-locking plate riveted joint station; First, second, third and fourth, five, six station table tops are provided with rivet machine; The 7th station is lock housing branch unit, bottom-locking plate assembly assembling station; The 8th station is front door lock core support and Qianmen door opener support assembling station; The 9th station is the assembling station of back door door opener, lock core cover pivoted arm, locking connecting arm, external-open extension bar assembly; The tenth station is that assembly parts inspection, outward appearance detect and manual oiling station, and the station table top is provided with the automatic oiling machine; The 11 station is the online detection station of door lock, and the station table top is provided with on-line detecting system; Twelve-station is the coding station, and the station table top is provided with ink jet numbering machine; The 13 station is an assembling station of opening backguy assembly and Qianmen guard shield in Qianmen locking backguy assembly, the Qianmen; The 14 station is a multiple package position; Described rivet machine passes through air cylinder driven.
Described the 11 station is that the online detection station of door lock is provided with litter-bin, and litter-bin is provided with nonconformity spare detecting sensor.
With unpowered continuous transmission, series-operation has guaranteed assembling rhythm by the unpowered load-transfer device contact station in face of the operating personal, has reduced manufacturing cost between the utility model operation.
The utility model is finished the lock body assembling, and the design theory required time was 20 seconds.Calculated by 8 hours per working days, an order of classes or grades at school was finished the fitting work of 1440 cover latch mechanisms in one day.
Lock body of the present utility model is to rely on the transhipment magazine to transmit in the transmission that station is installed.The transhipment magazine is past gradually dirty on unpowered travel line, the transhipment magazine is transported to next station from a last station, operating personal takes out grille main body spare in the magazine and is put on the mounting tools behind the station, get in the station hopper again and parts are installed are installed on the lock body, with mounted put into again the transhipment magazine in, enter into next station.After finishing the lock body installation exercise, enter into online detection station, certified products enter into next step operation position, and off gauge is put into litter-bin, and litter-bin is provided with nonconformity spare detecting sensor, just can carry out next step operation after detecting a nonconformity spare.Pieces O.K. by online detection is transported to station second from the bottom, finish the locking backguy, in open backguy and lock body guard shield installation, enter into last station, finish and beat sign indicating number after the visual testing, last packing and binding warehouse-in.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
The specific embodiment
Referring to Fig. 1, automobile door lock assembling and detection manufacturing line, include S shape bench board line body 1, be divided into first successively on the S shape bench board line body 1, two, three, four, five, six, seven, eight, nine, ten, 11,12,13,14 station a, b, c, d, e, f, g, h, i, j, k, l, m, n, be provided with material conveyer belt 2 along S shape bench board line body 1 one sides, the first station a opens the auxilliary cover of swing arm and Qianmen to help base plate riveted joint and sheath assembly station in the Qianmen, get the Qianmen auxiliary backplane respectively and protect, after on the auxiliary backplane sheath being installed, be put on the frock tool, open swing arm and Nei Kai arm shaft in loading onto respectively, " startup " button that both hands are pressed rivet machine 4 grinds riveting.Put into the transhipment magazine after finishing and enter into next station; The second station b is Qianmen external-open swing arm and arm shaft riveted joint station, gets the external-open arm shaft and puts on the mounting tools, refills in the swing arm, and " startup " button that both hands are pressed rivet machine 5 grinds riveting.Put into the transhipment magazine after finishing and enter into next station; The 3rd station c is Qianmen push arm assembly, Qianmen external-open swing arm assembly staking station, and the assembly of preceding two stations and the parts of following picture are assembled.Taking out Qianmen auxiliary backplane assembly in the transhipment magazine puts in the mounting tools, load onto claw axle, Qianmen push arm assembly, preceding door catche axle sleeve, preceding door catche torsion spring, preceding external-open swing arm assembly, Qianmen pad oiling and assembling more respectively, " startup " button of pressing rivet machine 6 then grinds riveting.Put into the transhipment magazine after finishing and enter into next station; The 4th station d is Qianmen lockup arm riveted joint station, taking out Qianmen auxiliary backplane assembly in the transhipment magazine puts in the mounting tools, load onto Qianmen lock sleeve, Qianmen locking torsion spring more respectively, the right hand is got lockup arm, left hand is got and is dialled on the lockup arm of packing into after the arm oiling, then this assembly is refilled on the auxiliary backplane assembly, load onto Qianmen lockup arm bearing pin and oiling at last." startup " button of pressing rivet machine 7 then grinds riveting.Put into the transhipment magazine after finishing and enter into next station; The 5th station e is a clamp branch unit and clamp pin riveted joint station, gets a clamp branch unit and puts in the mounting tools, refills the clamp pin, after press rivet machine 8 " startup " button grind riveting, be put into usefulness such as next station after finishing; The 6th station f is clamp assembly and bottom-locking plate riveted joint station, puts in the mounting tools after the oiling of card taking plate axle, loads onto clamp assembly and bottom-locking plate more respectively, and " startup " button of pressing rivet machine 9 then grinds riveting.Put into the transhipment magazine after finishing and enter into next station; The 7th station g is lock housing branch unit, a bottom-locking plate assembly assembling station, takes out Qianmen auxiliary backplane assembly in the transhipment magazine to put in the mounting tools, gets the lock housing branch unit again, and lock housing branch unit assembly is installed on the auxiliary backplane assembly; Start automatic oiling machine 10 buttons, on 5 positions of lock housing branch unit, coat grease respectively, door catche assembly, claw spring and clamp spring and oiling before loading onto respectively then; Load onto after getting the oiling of bottom-locking plate assembly, load onto a M5*16 flathead screw with pneumatic screw driver respectively by assigned address at last, put into the transhipment magazine after finishing and enter into next station;
The 8th station h is front door lock core support and Qianmen door opener support assembling station, taking out Qianmen auxiliary backplane assembly in the transhipment magazine puts in the mounting tools, get a lock core support and load onto, right-hand push is moved tool seat, and left hand grinds riveting by " startup " button of rivet machine; After the stone roller riveting is finished, adjust the mounting means of auxiliary backplane on instrument, refill Qianmen door opener support and carry out grinding the second time riveting again.Put into the transhipment magazine after finishing and enter into next station; The 9th station i is the assembling station of back door door opener, lock core cover pivoted arm, locking connecting arm, external-open extension bar assembly, Qianmen auxiliary backplane assembly is put in the frock tool, get in the door opener assembling of back door, with the cross recessed pan head tapping screw peace shim pack component of two groups of ST4.0*11 of electric screw driver difference, that door opener is fixed; Adjust the mounting means of auxiliary backplane assembly on mounting tools, get external-open extension bar and pull bar clip, will be contained on the external-open pull bar after the oiling of pull bar clip, assembly set is installed on total member then; Load onto by assigned address after getting the oiling of lock core cover pivoted arm again, get the locking connecting arm at last and load onto.Put into the transhipment magazine after finishing and enter into next station; 1), check that part has or not phenomenons such as nonconformity such as neglected loading, misloading, distortion, incompleteness and plating defective the tenth station j is that assembly parts inspection, outward appearance detect and manual oiling station, gets the total member of lock body that a station finishes and finishes the following scope of examination:; 2), whether riveted joint place firm, the riveting axle can not become flexible; 3), each movement arm flexible operation, do not have phenomenon such as nonconformity such as interferences grade.After finishing inspection, will need the place of oiling to carry out oiling by hand, deliver to next station; The 11 station k is the online detection station of door lock, and the lock body assembly parts with the front operation is finished are installed on the experimental tool of online monitor station, is connected on the test equipment, and both hands are pressed " startup " button and begun online detection then.Put into special-purpose nonconformity spare body feed tank after the nonconformity spare of online detection takes off, wait is done over again, and pieces O.K. then takes off and enters on the travel line; Twelve-station l is the coding station, detects up-to-standard lock body and moves on travel line, and after pass electric switch induction put in place, ink jet numbering machine 3 was to its automatic coding automatically.The 13 station m is an assembling station of opening backguy assembly and Qianmen guard shield in Qianmen locking backguy assembly, the Qianmen, take out Front Lock Body Assembly spare in the transhipment magazine and put in the mounting tools, get and be assembled on the lock body after opening the oiling of backguy assembly in Qianmen locking backguy assembly and the Qianmen; Getting a fixed card (total cableties) is installed on two backguy assemblies, adjust the mounting means of the total member of lock body on mounting tools, get a Qianmen guard shield, pass the external-open pull bar, after in the assembling, load onto the assembly set of one group of ST4.0*14 cross recessed pan head tapping screw and flat shim again with electric screw driver, guard shield is firm firm, and then in the locking backguy, put India rubber tube.Directly be put into next station after finishing; The 14 station n is a multiple package position, after getting this total member of lock that a station finishes and packing according to the technical requirements of technology of the package card, puts in the finished parts case, waits for transhipment.
Claims (2)
1, automobile door lock assembling and detection manufacturing line, it is characterized in that: include S shape bench board line body, be divided into successively on the described S shape bench board line body first, second, third and fourth, five, six, seven, eight, nine, ten, 11,12,13,14 stations, be provided with material conveyer belt along S shape bench board line body one side, first station is to open swing arm and riveted joint of Qianmen auxiliary backplane and sheath assembly station in the Qianmen; Second station is Qianmen external-open swing arm and arm shaft riveted joint station; The 3rd station is Qianmen push arm assembly, Qianmen external-open swing arm assembly staking station; The 4th station is Qianmen lockup arm riveted joint station; The 5th station is clamp branch unit and clamp pin riveted joint station; The 6th station is clamp assembly and bottom-locking plate riveted joint station; First, second, third and fourth, five, six station table tops are provided with rivet machine; The 7th station is lock housing branch unit, bottom-locking plate assembly assembling station; The 8th station is front door lock core support and Qianmen door opener support assembling station; The 9th station is the assembling station of back door door opener, lock core cover pivoted arm, locking connecting arm, external-open extension bar assembly; The tenth station is that assembly parts inspection, outward appearance detect and manual oiling station, and the station table top is provided with the automatic oiling machine; The 11 station is the online detection station of door lock, and the station table top is provided with on-line detecting system; Twelve-station is the coding station, and the station table top is provided with ink jet numbering machine; The 13 station is an assembling station of opening backguy assembly and Qianmen guard shield in Qianmen locking backguy assembly, the Qianmen; The 14 station is a multiple package position; Described rivet machine passes through air cylinder driven.
2, automobile door lock assembling according to claim 1 and detection manufacturing line, it is characterized in that: described the 11 station is that the online detection station of door lock is provided with litter-bin, and litter-bin is provided with nonconformity spare detecting sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201727249U CN201395183Y (en) | 2009-04-20 | 2009-04-20 | Production line for assembling and detecting car-door lock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201727249U CN201395183Y (en) | 2009-04-20 | 2009-04-20 | Production line for assembling and detecting car-door lock |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201395183Y true CN201395183Y (en) | 2010-02-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201727249U Expired - Fee Related CN201395183Y (en) | 2009-04-20 | 2009-04-20 | Production line for assembling and detecting car-door lock |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201395183Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102928882A (en) * | 2012-11-17 | 2013-02-13 | 无锡忻润汽车安全系统有限公司 | Leak detecting device for assembly parts of automobile door lock |
| CN103586689A (en) * | 2013-11-07 | 2014-02-19 | 雄华机械(苏州)有限公司 | Automatic door lock assembly and detection machine |
| CN105607605A (en) * | 2016-02-18 | 2016-05-25 | 深圳市黑云信息技术有限公司 | Intelligent assembly workshop control system and control method |
| CN106903508A (en) * | 2017-04-05 | 2017-06-30 | 无锡忻润汽车安全系统有限公司 | The automatic production line of car door lock |
| CN107309647A (en) * | 2017-08-07 | 2017-11-03 | 广东利元亨智能装备有限公司 | A kind of car door switch lock assembles equipment |
| CN107398723A (en) * | 2017-06-22 | 2017-11-28 | 宁波汽车软轴软管有限公司 | A kind of oiling of automobile door lock drag-line is got stuck machine |
| CN110039311A (en) * | 2019-05-31 | 2019-07-23 | 广东利元亨智能装备股份有限公司 | Car door lockset assembling line |
| CN114323695A (en) * | 2021-12-31 | 2022-04-12 | 无锡瑞林智能科技有限公司 | Automobile door lock final inspection machine |
-
2009
- 2009-04-20 CN CN2009201727249U patent/CN201395183Y/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102928882B (en) * | 2012-11-17 | 2016-05-04 | 无锡忻润汽车安全系统有限公司 | A kind of automobile door lock body assembly parts leakage detection apparatus |
| CN102928882A (en) * | 2012-11-17 | 2013-02-13 | 无锡忻润汽车安全系统有限公司 | Leak detecting device for assembly parts of automobile door lock |
| CN103586689B (en) * | 2013-11-07 | 2017-12-22 | 东莞市联洲知识产权运营管理有限公司 | Automatic door lock assembly and detection machine |
| CN103586689A (en) * | 2013-11-07 | 2014-02-19 | 雄华机械(苏州)有限公司 | Automatic door lock assembly and detection machine |
| CN105607605A (en) * | 2016-02-18 | 2016-05-25 | 深圳市黑云信息技术有限公司 | Intelligent assembly workshop control system and control method |
| CN105607605B (en) * | 2016-02-18 | 2019-11-15 | 深圳市黑云信息技术有限公司 | Composing room's intelligence control system and control method |
| CN106903508A (en) * | 2017-04-05 | 2017-06-30 | 无锡忻润汽车安全系统有限公司 | The automatic production line of car door lock |
| CN107398723A (en) * | 2017-06-22 | 2017-11-28 | 宁波汽车软轴软管有限公司 | A kind of oiling of automobile door lock drag-line is got stuck machine |
| CN107398723B (en) * | 2017-06-22 | 2019-01-04 | 宁波汽车软轴软管有限公司 | A kind of oiling of automobile door lock drag-line is got stuck machine |
| CN107309647A (en) * | 2017-08-07 | 2017-11-03 | 广东利元亨智能装备有限公司 | A kind of car door switch lock assembles equipment |
| CN110039311A (en) * | 2019-05-31 | 2019-07-23 | 广东利元亨智能装备股份有限公司 | Car door lockset assembling line |
| CN110039311B (en) * | 2019-05-31 | 2024-04-12 | 广东利元亨智能装备股份有限公司 | Car door lockset assembly production line |
| CN114323695A (en) * | 2021-12-31 | 2022-04-12 | 无锡瑞林智能科技有限公司 | Automobile door lock final inspection machine |
| CN114323695B (en) * | 2021-12-31 | 2024-02-20 | 无锡瑞林智能科技有限公司 | Automobile door lock final inspection machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100203 Termination date: 20130420 |