CN201389632Y - Automatic feeder for uniformly feeding electrolytic cathode plates into casting equipment - Google Patents
Automatic feeder for uniformly feeding electrolytic cathode plates into casting equipment Download PDFInfo
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- CN201389632Y CN201389632Y CN200920111301U CN200920111301U CN201389632Y CN 201389632 Y CN201389632 Y CN 201389632Y CN 200920111301 U CN200920111301 U CN 200920111301U CN 200920111301 U CN200920111301 U CN 200920111301U CN 201389632 Y CN201389632 Y CN 201389632Y
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- chain
- casting equipment
- smelting
- pusher
- cylinder
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Abstract
An automatic feeder for uniformly feeding electrolytic cathode plates into casting equipment consists of a framework, a lifting mechanism, a pushing mechanism and an electronic control system. The automatic feeder overcomes shortages of high labor intensity and nonuniform feeding of a manual feeding method utilized during a casting process of zinc, lead and copper electrolytic cathode plates all the time, and has the advantages of reducing labor intensity, realizing automatic feeding and uniform feeding, increasing production efficiency of casting equipment and prolonging service life of the casting equipment.
Description
Technical field
The utility model belongs in the non-ferrous metal process and the supporting a kind of automatic feeding machine of smelting-casting equipment, is mainly used in the electrolysis cathode chip equalization is joined automatic charging equipment in the smelting-casting equipment in order.
Background technology
Non-ferrous metals such as zinc, lead, copper can output in the wet production process electrolysis cathode sheet, the electrolysis cathode sheet also need join in the smelting-casting equipment and melt, behind the ingot casting, is processed into the product that meets national standard.
In the production process in the past, the feeding manner of smelting-casting equipment is to adopt means of transports such as driving or fork truck, with the electrolysis cathode sheet buttress of zinc, lead, copper, is transported to the smelting-casting equipment charge door from stacking the place, and smelting-casting equipment can be line-frequency induction casting furnace and founding pot.Adopting the hand feed mode that the electrolysis cathode sheet of zinc, lead, copper is added in the smelting-casting equipment successively again melts.In the production process, the charge door of every smelting-casting equipment must be provided with the special messenger and carry out hand stock incessantly, and operating personnel's building ring mirror difference and labour intensity are quite heavy.In addition, drawback such as there is charging time in hand stock, the quantity that feeds intake is unbalanced causes in the smelting-casting equipment temperature fluctuation big, not only influences the production efficiency of smelting-casting equipment, also shortens the service life of smelting-casting equipment.
Summary of the invention
The utility model has solved zinc, lead, cupric electrolysis cathode sheets effectively in fusion-casting process, adopt the hand feed mode always, have that labour intensity is big, the unbalanced defective of charging, and provide a kind of can the realization that the electrolysis cathode chip equalization is added, and the automatic feeding machine of stable performance.
The utility model is achieved by the following technical solution.
A kind of electrolysis cathode chip equalization adds the automatic feeding machine of smelting-casting equipment and mainly is made up of frame, elevating mechanism, pusher and electric control system.
Pusher comprises horizontal sliding oil cylinder, guide post, push pedal and shell.Horizontal sliding oil cylinder and guide post are packaged in the shell, adopt bearing pin to be connected between push pedal and the horizontal sliding oil cylinder, adopt between push pedal and the guide post to be threaded.
Elevating mechanism comprises hoist cylinder, chain wheel set and chain.The cylinder bottom flange of hoist cylinder is connected with bolt with frame; Chain wheel set is installed on the top of hoist cylinder push rod, and the connected mode of chain wheel set and hoist cylinder is for being threaded; Chain and sprocket engagement, an end of chain is connected with frame with bolt, and the other end of chain is connected with the shell of pusher with bolt.Hoist cylinder, sprocket wheel, chain and pusher shell have been formed a chain gear transmission multiplication mechanism.The push rod of hoist cylinder moves upward or downward under hydraulic-driven, push rod drives chain wheel set and rises or the identical displacement that descends, chain drive pusher rises in vertical direction or descends, and the displacement that pusher rises or descends is the twice of cylinder putter stroke.
The utility model provides hydraulically powered power by a small-sized hydraulic station for hoist cylinder peace push oil cylinder.
The feed way that a kind of electrolysis cathode chip equalization adds the automatic feeding machine of smelting-casting equipment is an intermittently pusher of polylith.About 15 seconds consuming time of per 1 pusher of pusher, wherein push pedal is released 7 seconds, returns 6 seconds; Hoist cylinder descended 2 seconds consuming time for per 1 time.
The utility model is reciprocating in vertical direction by the push rod of hoist cylinder in the hydraulic-driven elevating mechanism, driving pusher indirectly by the chain gear transmission multiplication mechanism is subjected to displacement in vertical direction, realize that negative electrode zinc metal sheet that automatic charging equipment piles up the casting furnace charge door from top to bottom, by the displacement and the speed of service set, carry out pusher one by one, the thickness of the each pusher of push pedal is the twice of hoist cylinder stroke; Horizontal sliding oil cylinder by the hydraulic-driven pusher is reciprocating in the horizontal direction, and the push pedal that makes automatic charging equipment realizes the orderly adding of electrolysis cathode chip equalization in the horizontal direction with preset running speed and constant thrust.
Electric control system of the present utility model is main integrated by Siemens S7-200 series of PLC.By " state switch " on the control box just can realize easily and efficiently automatic charging equipment automatically, stop, the conversion of manual three kinds of states.
The utlity model has following advantage:
1, successfully replaces hand stock link in the former smelting-casting equipment production process, alleviated personnel labor, realized auto feed.
2, a kind of automatic feeding machine of electrolysis cathode chip equalization adding smelting-casting equipment has realized that the polylith batch (-type) of smelting-casting equipment is balanced reinforced, has effectively improved the production efficiency of smelting-casting equipment, has prolonged the service life of smelting-casting equipment.
3, a kind of electrolysis cathode chip equalization adds that the automatic feeding machine of smelting-casting equipment is simple to operate, stable, maintenance cost is low, compact conformation, volume are little, in light weight, be convenient to installation and removal.
Further set forth content of the present invention below in conjunction with Figure of description.
Description of drawings
Fig. 1 is the utility model structural front view.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is an I partial sectional view among Fig. 1.
Fig. 4 is an I partial view left view among Fig. 1.
The specific embodiment
Shown in Fig. 1,2,3,4, the utility model comprises by push pedal 5, horizontal sliding oil cylinder 2, guide post 4, shell 7 forms the pusher that a kind of electrolysis cathode chip equalization adds the automatic feeding machine of smelting-casting equipment.Horizontal sliding oil cylinder 2 is by hydraulic-driven, and push pedal 5 and horizontal sliding oil cylinder 2 are connected with bearing pin, between push pedal 5 and the guide post 4 to be threaded; Horizontal sliding oil cylinder 2, guide post 4 are packaged in the shell 7.As shown in Figure 2, the utility model also comprises the elevating mechanism of being made of a kind of automatic feeding machine of electrolysis cathode chip equalization adding smelting-casting equipment hoist cylinder 1, chain wheel set 3, sprocket shaft 12, screw bolt-type roller bearing 13, chain 11, sliding tray 6.The cylinder bottom flange 10 of hoist cylinder 1 is connected with frame 9 usefulness bolts; Chain wheel set 3 is installed on the top of hoist cylinder 1 push rod through sprocket shaft 12; Be connected for keyway between chain wheel set 3 and the sprocket shaft 12; Between sprocket shaft 12 and hoist cylinder 1 push rod to be threaded; Between sprocket shaft 12 and the screw bolt-type roller bearing 13 for being threaded; Roller bearing 13 can slide up and down in sliding tray 6.Fig. 3 is the partial sectional view of rolling bearing 13 and sliding tray 6, and Fig. 4 is the left view of rolling bearing and sliding tray 6; Chain 11 and chain wheel set 3 engagements, an end of chain 11 is connected with frame with bolt, and the other end is connected with the shell 7 of pusher with bolt.Hoist cylinder 1, chain wheel set 3, sprocket shaft 12, chain 11, rolling bearing 13 and pusher shell 7 have been formed a chain gear transmission multiplication mechanism.The push rod of hoist cylinder 1 moves upward or downward under hydraulic-driven, push rod drives chain wheel set 3 and roller bearing 13 rises or the identical displacement that descends along sliding tray 6, chain 11 drive pushers rise in vertical direction or descend, and the displacement that pusher rises or descends is the twice of oil cylinder 1 push rod stroke.
When hoist cylinder 1 lifting or decline, to drive pusher is done ascending, descending in vertical direction displacement by chain wheel set 3 and chain 11, so just, make the pusher can be from top to bottom with the electrolysis cathode zinc metal sheet of smelting-casting equipment charge door, by the displacement and the speed of service set, add in the smelting-casting equipment one by one and melt, until having pushed away a whole buttress electrolysis cathode sheet.The number of times that hoist cylinder 1 descends is exactly the intermittently number of times of pusher of charger push pedal 5; The twice of hoist cylinder 1 each descending stroke is exactly push pedal 5 each pusher thickness.
The automatic feeding machine course of work that a kind of electrolysis cathode chip equalization adds smelting-casting equipment is as follows:
By the frame lower margin 8 of automatic charging equipment, automatic charging equipment is installed on the smelting-casting equipment charge door before.The electrolysis cathode sheet that one buttress total height is not more than 800mm is transported to the smelting-casting equipment charge door.
A kind of electrolysis cathode chip equalization adds the automatic feeding machine of smelting-casting equipment before operation, check earlier whether hoist cylinder 1 peaceful push oil cylinder 2 resets, if do not reset, then earlier hoist cylinder 1 is resetted by " crawl " control mode, make its stroke be in the rising extreme position; Simultaneously, pusher oil cylinder 2 is resetted, make the push pedal 5 of pusher be in the state of returning.Then, the state switch on a kind of automatic feeding machine electric operation box of electrolysis cathode chip equalization adding smelting-casting equipment is placed " automatically " position, press start button.Hydraulic oil in the Hydraulic Station drives horizontal sliding oil cylinder 2, under the cooperation of guide post 4, drives push pedal 5 level release forward, and the electrolysis cathode sheet of last pile of height of smelting-casting equipment charging aperture for about 100mm at the uniform velocity pushed in the stove, returns then.
Push pedal 5 is return and is put in place, hoist cylinder 1 is descended by the hydraulic-driven push rod, push rod drive chain wheel set 3 and rolling bearing 13 thereof are along the identical displacement of sliding tray 6 declines, the chain 11 drive pushers that are engaged on the chain wheel set 3 descend in vertical direction, and the displacement that pusher descends is the twice of cylinder putter stroke.Put in place when pusher descends, hydraulic-driven horizontal sliding oil cylinder 2 under the cooperation of guide post 4, drives push pedal 5 level release forward, pushes away second pile of electrolysis cathode sheet, and so circulation is after gradation adds a whole buttress electrolysis cathode sheet.A kind of electrolysis cathode chip equalization adds the automatic feeding machine of smelting-casting equipment under the control of PLC, automatically resets, and promptly hoist cylinder 1 is lifted to the rising extreme position, and pusher oil cylinder 2 is in the state of returning, and waits for next time starting.
Claims (3)
1, a kind of electrolysis cathode chip equalization adds the automatic feeding machine of smelting-casting equipment, it is characterized in that: be made up of frame, elevating mechanism and pusher and electric control system; Wherein:
1., elevating mechanism: comprise hoist cylinder (1), chain wheel set (3) and chain (11); The cylinder bottom flange of hoist cylinder (1) is connected with bolt with frame (9); Chain wheel set (3) is installed on the top of hoist cylinder (1) push rod, and the connected mode of chain wheel set (3) and hoist cylinder (1) is for being threaded; Chain (11) and chain wheel set (3) engagement, an end of chain (11) is connected with frame (9) with bolt, and the other end of chain (11) is connected with the shell (7) of pusher with bolt; Hoist cylinder (1), chain wheel set (3) and chain (11) have constituted a chain gear transmission multiplication mechanism, can obtain the adjustable height of twice with less oil cylinder stroke;
2., pusher: comprise push pedal (5), horizontal sliding oil cylinder (2) and guide post (4); Push pedal (5) is driven by horizontal sliding oil cylinder (2), and the employing pin type is connected between push pedal (5) and the horizontal sliding oil cylinder (2); Adopt between push pedal (5) and the guide post (4) and be threaded.
2, a kind of electrolysis cathode chip equalization according to claim 1 adds the automatic feeding machine of smelting-casting equipment, it is characterized in that: hoist cylinder (1), horizontal sliding oil cylinder (2) adopt hydraulic-driven.
3, a kind of electrolysis cathode chip equalization according to claim 1 adds the automatic feeding machine of smelting-casting equipment, it is characterized in that: electric control system is main integrated by Siemens S7-200 series of PLC; By be provided with on the control box state switch to charger carry out automatically, stop, the conversion of manual three kinds of states.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920111301U CN201389632Y (en) | 2009-04-28 | 2009-04-28 | Automatic feeder for uniformly feeding electrolytic cathode plates into casting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920111301U CN201389632Y (en) | 2009-04-28 | 2009-04-28 | Automatic feeder for uniformly feeding electrolytic cathode plates into casting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201389632Y true CN201389632Y (en) | 2010-01-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200920111301U Expired - Lifetime CN201389632Y (en) | 2009-04-28 | 2009-04-28 | Automatic feeder for uniformly feeding electrolytic cathode plates into casting equipment |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103526229A (en) * | 2013-09-27 | 2014-01-22 | 盐城市电子设备厂有限公司 | Loading system on electrolytic manganese or zinc production line |
| CN103708211A (en) * | 2013-12-31 | 2014-04-09 | 淄博鑫旭电源科技有限公司 | Automatic leading system |
| CN103754683A (en) * | 2013-12-24 | 2014-04-30 | 上海人造板机器厂有限公司 | Cooling and stacking integrated artificial board processing device |
| CN107226338A (en) * | 2017-06-29 | 2017-10-03 | 泸溪蓝天高科有限责任公司 | A kind of pusher |
| CN109454223A (en) * | 2018-12-25 | 2019-03-12 | 广西南丹南方金属有限公司 | A kind of zinc founding automatic assembly line |
| CN112355280A (en) * | 2020-10-15 | 2021-02-12 | 刘金雄 | Batch production equipment for lead sheet production |
-
2009
- 2009-04-28 CN CN200920111301U patent/CN201389632Y/en not_active Expired - Lifetime
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103526229A (en) * | 2013-09-27 | 2014-01-22 | 盐城市电子设备厂有限公司 | Loading system on electrolytic manganese or zinc production line |
| CN103526229B (en) * | 2013-09-27 | 2016-05-18 | 盐城市电子设备厂有限公司 | The feeding system of electrolytic manganese or zinc production line |
| CN103754683A (en) * | 2013-12-24 | 2014-04-30 | 上海人造板机器厂有限公司 | Cooling and stacking integrated artificial board processing device |
| CN103754683B (en) * | 2013-12-24 | 2016-08-24 | 上海人造板机器厂有限公司 | A kind of wood-based plate processing means of cooling and stacking integrated |
| CN103708211A (en) * | 2013-12-31 | 2014-04-09 | 淄博鑫旭电源科技有限公司 | Automatic leading system |
| CN103708211B (en) * | 2013-12-31 | 2016-06-22 | 淄博鑫旭电源科技有限公司 | Automatically lead system is added |
| CN107226338A (en) * | 2017-06-29 | 2017-10-03 | 泸溪蓝天高科有限责任公司 | A kind of pusher |
| CN109454223A (en) * | 2018-12-25 | 2019-03-12 | 广西南丹南方金属有限公司 | A kind of zinc founding automatic assembly line |
| CN109454223B (en) * | 2018-12-25 | 2024-05-10 | 广西南丹南方金属有限公司 | Zinc casting automatic production line |
| CN112355280A (en) * | 2020-10-15 | 2021-02-12 | 刘金雄 | Batch production equipment for lead sheet production |
| CN112355280B (en) * | 2020-10-15 | 2021-12-28 | 济宁华宇金属制品有限公司 | Batch production equipment for lead sheet production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20100127 |
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| CX01 | Expiry of patent term |