A kind of board-like concentrated material distributing valve device
Technical field
[01] the utility model relates generally to pipeline transporter, especially relates to dense pipe material and distributes reversing arrangement, specifically, relates to a kind of board-like concentrated material distributing valve device.
Background technique
[02] dense material is meant the material that viscosity is thicker.As one of ordinary skill in the known, since line transportation have full closed carry, pollution-free, nothings spilt with material loss, transporting resistance is little, delivery technology is simple, equipment investment is few, piping layout is flexible, landform adaptability is strong, plant area is succinct, attractive in appearance, do not account for or account for less soil, capital investment characteristics such as less, become the optimal transport mode of the high viscous and dense materials of solid, liquid two-phase such as coal slime, mud, calcium carbide mud.
[03] in the process of the industrialized utilization of the disposal of sticky solid waste and other high viscous and dense materials and production, the continuous supply of material is a successional necessary condition of guaranteeing whole manufacturing process, in order to prevent to cause material supply to interrupt, the standby transporting system of a cover usually is set in addition because of the fault of pipe-line transportation system.Traditional mode is that the configuration of standby system and common system is identical, but, following two reasons are difficult to carry out promotion and implementation owing to making it: the one, and the investment of conveyance conduit often will account for whole system investment quite great proportion, but also to be equipped with corresponding shunting device and feeding equipment for standby system, certainly will cause the huge waste of investment, this is that owner institute is unacceptable; The 2nd, because standby system is not worked for a long time, cause that hardening of material causes the conveying tripping force to heighten in the pipeline, requirement to the mechanical strength of entire equipment also increases greatly, power of motor also need provide the bigger margin of power, the power factor of its proper functioning is reduced greatly, cause the waste of electric power energy, thereby increased cost of investment and operation cost.
[04] therefore, be necessary to make standby pumping equipment, feeding equipment and the shared conveyance conduit of pumping equipment, feeding equipment commonly used, when the common equipment fault, conveyance conduit and common equipment disconnected, connect with standby equipment, thereby start standby equipment.Therefore, in the pipe conveying procedure of the high viscous and dense material of solid, liquid two-phase, article one, the delivery main will link to each other with two arms, and can switch the break-make of delivery main and each arm, for realizing this function, original method is on each arm stop valve to be installed, and the opening and closing by stop valve realize the conversion that flows to.This stop valve is complicated operation not only, sealing effect is poor, sealing load is little, valve plate is yielding, and can be in the short tube that links with valve buildup, because higher cohesive force and the frictional force of generation between buildup and the material that flows, transporting resistance is increased greatly, when buildup hardens, even can blocking pipe.
[05] for addressing this problem, the applicant has invented a kind of two-way dense material selector valve, and be called the utility model patent (patent No. is ZL02246210.4) that " the dense material distributor of bidirectional high-pressure " applied for name on August 13rd, 2002, this two-way dense material selector valve not only can switch the break-make of a delivery main and each arm, and can carry out throttling or end the line transportation of dense material, but this two-way dense material selector valve is a cylindrical-shaped structure, in engineering is used, when material pressure is excessive in the excessive or pipeline when pipe diameter, valve body strengthens because of distortion makes between itself and the spool gap, and make material enter the gap, and form a wedge, valve body and spool are blocked and be difficult to relatively move, thereby cause commutation failure; And because this two-way dense material selector valve is a cylindrical-shaped structure, sealing surface is a curved surface, and it is unreliable to seal, and is easy to damage.Therefore, the material pipe commutation becomes a restriction bottleneck in the dense pipe material conveying.Be necessary to develop a kind of new dense material selector valve.
The model utility content
[06] technical problem to be solved in the utility model is: at the defective of two-way dense material selector valve in the prior art, a kind of board-like dense material selector valve device is provided, this board-like dense material selector valve apparatus structure is simple, be easy to commutation, reliable, the easy maintenance of sealing, overcomes two-way dense material selector valve complex structure in the prior art, seals insecure defective.
The utility model provides a kind of board-like concentrated material distributing valve device, it is used at the pipeline communication system selected in a delivery main and two arms arm being communicated with, described board-like concentrated material distributing valve device comprises: the single tube plate, it has total pipeline, described total pipeline has first end and second end, and first end of described total pipeline is suitable for being connected with described delivery main; The double tubesheet fixing with respect to described single tube plate, it has two pipelines, and each described pipeline has first end and second end, and first end of each described pipeline is suitable for being connected with described two arms; Valve body, it is arranged between described single tube plate and the described double tubesheet, be suitable between first working position and second working position, switching, described valve body has two not connected conduit, each described conduit has first end and second end respectively, at place, described first working position, first end of one of described conduit is connected with second end of described total pipeline, and its second end is connected with second end of one of described two pipelines, at place, described second working position, first end of another in the described conduit is connected with second end of described total pipeline, and ducted another second end of its second end and described two arms is connected; Be arranged on first seal arrangement between described single tube plate (2) and the described valve body (3), it is used for realizing that the sealing of described total pipeline and corresponding conduit is communicated with when described valve body (3) is in described first or second working position; And being arranged on second seal arrangement between described double tubesheet (7) and the described valve body (3), it is used for realizing that the sealing of corresponding conduit and corresponding pipeline is communicated with when described valve body (3) is in described first or second working position.Described " sealing be communicated with " means two pipelines and is interconnected, and the joint sealing, avoids wherein fluid (for example viscous fluid or powder) outside the joint leaks into pipeline.
[07] because described single tube plate and described double tubesheet are roughly tabular structure, thereby the junction plane between valve body and described single tube plate and the double tubesheet is the plane.Like this, the fixing single tube plate of movable valve body and its both sides and the sealing configuration between the double tubesheet only need the sealing surface on plane is sealed.On the one hand, avoid the shortcoming of the manufacturing difficulty that the cylindrical-shaped structure of two-way dense material selector valve causes in the prior art, on the other hand, avoided the sealing that cylindrical-shaped structure caused difficulty and insecure shortcoming of two-way dense material selector valve in the prior art.
[08] board-like concentrated material distributing valve device of the present utility model is easy to structure, and relative movement face (or needing sealing surface) is the plane, thereby sealing is easy and reliable.
[09] in dense pipe material transporting system, the delivery main is generally one, and the quantity of arm is generally two.But known as those skilled in the art, in complicated system, may need to be provided with more house steward and arm.Correspondingly, those of ordinary skill in the art can be under enlightenment of the present utility model, total pipeline, the pipeline and the conduit of respective numbers are set in described single tube plate, double tubesheet and valve body, and realize the house steward of requirement and the switching between the arm.This should be also within protection domain of the present utility model.
[10] it is to be noted, according to mode of execution of the present utility model, described valve body is the parts that play an important role in the described board-like concentrated material distributing valve device, it is arranged between described single tube plate and the described double tubesheet, when in described first working position or during described second working position, first end of one of described conduit is connected with second end of described total pipeline, and its second end is connected with second end of one of described two pipelines, one of delivery main and described two arms are connected, thus make material can be from described delivery main's smooth delivery of power one of to described two arms.Described valve body can also have the rest position outside described two working positions.When being in this rest position, two conduit of described valve body all are in off working state, and delivery main and arm are not communicated with, thereby make material not to be delivered to described two arms from described delivery main.
[11] preferably, can have the grooved guide rail on the described single tube plate, be used to guide the motion switch of valve body between described first working position and described second working position.
[12] preferably, can have the grooved guide rail on the described double tubesheet, be used to guide the motion switch of valve body between described first working position and described second working position.
[13] that is to say, by on described single tube plate and/or double tubesheet, the grooved guide rail being set, when valve body when a working position switches to another working position, the re-spective engagement of described valve body partly is arranged in described groove, and along described grooved guide rail movement, be convenient to the easy motion of valve body, and then be beneficial to the commutation of described board-like concentrated material distributing valve device.
[14] preferably, described single tube plate and described double tubesheet can be fixed together by securing means.
[15] preferably, described securing means can comprise: pull bar, wherein said pull bar pass described single tube plate and described double tubesheet, and described single tube plate and described double tubesheet tension are in the same place; And/or seat board, wherein said single tube plate and described double tubesheet are fixedly connected separately to described seat board.Adopt pull bar to be suitable at desired area place counteracting pipeline pressure, thereby increase the Security and the reliability of whole device, can also be by the pulling force size of regulating tie bar, the single tube plate of regulation valve body and both sides and the clearance distance between the double tubesheet, thereby avoid leaking (by increasing draw-bar pull), perhaps reduce the single tube plate of valve body and both sides and the mutual extrusion power between the double tubesheet, thereby make the motion switch (by increasing the lower link bar pulling force) of realizing valve body easily.Adopting under the situation of seat board as securing means, can realize the assembling of distributing valve device fast, simply.Adopt at the same time under pull bar and the seat board situation as securing means, both can coordinate mutually, and realize the relative fixed of single tube plate and double tubesheet better.
[16] securing means can be pull bar, bolt, tighten valve etc.Preferably, described securing means is that pull bar adds seat board.Described pull bar passes described single tube plate and described double tubesheet, and described single tube plate and described double tubesheet tension are in the same place.According to a mode of execution of the present utility model, described pull bar can be 8.The number of described pull bar can change as required, for example is 4,6 or the like.
[17] preferably, described first seal arrangement comprises the annular elastomeric and the cutting ring at the second end place that is arranged on described total pipeline, and described second seal arrangement is included in the annular elastomeric and the cutting ring of the second end place setting of each described two pipeline.
[18] have the combination seal of annular elastomeric by employing, on the one hand, cutting ring is close together with single tube plate and double tubesheet under the pressure of annular elastomeric, and sealing effect is good; On the other hand, annular elastomeric has compressibility, even fill in material between valve body and single tube plate and the double tubesheet, and can be therefore not stuck and the flexibility of influence operation yet; Again on the one hand, use combination seal, can compensate the wearing and tearing that caused owing to the valve body motion switch, prolong the working life of described board-like concentrated material distributing valve device.In addition, as one of ordinary skill in the known, the number of described single tube plate side-sealing device can change according to the number of described total pipeline.
[19] because the cutting ring of single tube plate side-sealing device and double tubesheet side-sealing device abuts against with single tube plate and double tubesheet under the pressure of annular elastomeric (for example rubber spring), do not need to rely on higher machining tolerance to require to guarantee that the gap of sealing surface is enough little.Like this, not only make sealing effect better, and processing request is lower.
[20] preferably, described annular elastomeric can be a rubber spring.
[21] preferably, described board-like concentrated material distributing valve device can also comprise drive unit, and described drive unit is used to drive described valve body to be made it to switch between described two working positions.
[22] described drive unit is to be suitable for providing reciprocating mechanism, and described valve body is switched between described first working position and described second working position (and possible other working position or rest position).
[23] preferably, described drive unit can be oil hydraulic cylinder, cylinder, pinion and rack, slidercrank mechanism, spiral or linear electric motor.Known as the ability those of ordinary skill, described drive unit can be selected for use according to actual conditions.
[24] preferably, described board-like concentrated material distributing valve device can also comprise be used to detect described valve body position near switch.Describedly can according to circumstances be installed on single tube plate or the double tubesheet, or be installed on other suitable position near switch.
[25] board-like concentrated material distributing valve device of the present utility model is in application, and valve body can move to a working position (for example first working position) under the driving action of drive unit, and can determine its position by detecting near switch.At this moment, first end of a conduit on the valve body can be connected with second end of described total pipeline by the single tube plate side-sealing device of described total pipeline second end, thereby be communicated with described delivery main, and second end of this conduit can be connected with second end of described pipeline by the double tubesheet side-sealing device of described pipeline second end, thereby be communicated with one of corresponding arm, like this, the delivery main is connected with one of arm, and material just can reach the arm that is communicated with smoothly from the delivery main.When needs commutated, valve body can be under the driving of drive unit, and for example, the grooved guide rail on single tube plate and double tubesheet slides into another working position (for example, second working position).In this working position, first end of another conduit of valve body can be connected with second end of described total pipeline by the single tube plate side-sealing device of described total pipeline second end, thereby be communicated with described delivery main, and second end of this conduit can be connected with second end of described pipeline by the double tubesheet side-sealing device of described pipeline second end, thereby is communicated with another arm.Realize that like this delivery main is connected with another arm, thereby realize the commutation of flow direction of material.
Description of drawings
[26] Fig. 1 is board-like concentrated material distributing valve device according to the utility model mode of execution longitudinal section when being in a working position.
Wherein:
1, oil hydraulic cylinder 2, single tube plate 3, valve body 4, cutting ring 5, rubber spring 6, pull bar 7, double tubesheet 8, seat board 9, near switch
Embodiment
[27] the utility model is described in further detail below in conjunction with embodiment.
[28] unless otherwise noted, below mentioned quantity, all can change as required, for example, the number of pull bar, cutting ring, rubber spring etc. can change as required.
[29] according to the board-like concentrated material distributing valve device of a mode of execution of the present utility model, it is used for the pipe conveying procedure at dense material, connect one of a delivery main and two arms, as described in Figure 1, this board-like concentrated material distributing valve device comprises oil hydraulic cylinder 1, single tube plate 2, valve body 3, three cutting ring 4, three rubber springs 5, eight pull bars 6, double tubesheet 7, two seat boards 8 and near switch 9.Have total pipeline on the single tube plate 2, described total pipeline has first end and second end, and first end of described total pipeline is suitable for being connected with described delivery main.Have two pipelines on the double tubesheet 7, each described pipeline has first end and second end, and first end of each described pipeline is suitable for being connected with described two arms, on single tube plate 2 and the double tubesheet 7 channled rail is arranged all.Valve body 3, be arranged between described single tube plate 2 and the described double tubesheet 7, be suitable between first working position and second working position, switching, described valve body 3 has two mutual disconnected conduit, each described conduit has first end and second end, in described first working position or second working position place, first end of one of described conduit is connected with second end of described total pipeline, and its second end is connected with second end of corresponding described pipeline; Single tube plate 2, double tubesheet 7, two seat boards 8 are fixedly installed togather, form a rectangle framework, the cylinder body of oil hydraulic cylinder 1 can be installed in wherein on any one seat board 8, its piston rod and valve body 3 are linked together, valve body 3 is installed between single tube plate 2 and the double tubesheet 7 and can sliding in the channled rail of single tube plate 2 and double tubesheet 7 under the driving of oil hydraulic cylinder 1, and eight pull bars 6 pass on single tube plate 2 and the double tubesheet 7 and with its tension; Superpose successively second end of total pipeline of being installed on single tube plate 2 respectively of three rubber springs 5 and three cutting ring 4, in the seam of second end of two of double tubesheet 7 pipelines, each cutting ring 4 is adjacent to the slip surface of first end of valve body 3 corresponding conduit and second end under the pressure of rubber spring 5 is in the same place, be installed on two seat boards 8 near switch 9, be used for detecting the position of valve body 3.
[30] above-mentioned oil hydraulic cylinder also can be other the suitable drive unit such as cylinder, pinion and rack, slidercrank mechanism, screw mechanism, linear electric motor etc., need only it and can drive valve body, make the switching of valve body motion and realization valve body position get final product.
[31] above-mentioned rubber spring also can be other annular elastomeric, can realize that sealing effect gets final product with the cutting ring combination.Above-mentioned pull bar can be bolt also, tighten valve etc., and the device that single tube plate and double tubesheet can be tightened together gets final product.
[32] above-mentioned seat board also can adopt other support device.
[33] in a practical application, single tube plate 2 is used for being connected with the delivery main, two pipelines of double tubesheet 7 are respectively applied for two carries arm to be connected, valve body 3 is under the effect of oil hydraulic cylinder 1, be positioned at one of them of first or second working position, for example be positioned at first working position shown in Figure 1, and by detecting its position near switch 9.In first working position, first end of a conduit on the valve body 3 and second end communicate with delivery main and a conveying arm by total pipeline of single tube plate 2 and second pipeline of double tubesheet 7 respectively.During commutation, valve body 3 under the driving of oil hydraulic cylinder 1 along on the single tube plate 2 and/or double tubesheet 7 on the grooved guide rail slide into second working position, make on the valve body 3 another conduit with carry arm to communicate with delivery main and another respectively, thereby realize the changed course of pipe stream.Handoff procedure from from second working position to first working position is basic identical with it.
[34] the utility model compared with prior art has tangible advantage and beneficial effect.Via above technological scheme as can be known, the utility model has following advantage at least: 1, the utility model provides a kind of dense material pipe stream commutating device, is the plane owing to adopted plank frame, sealing surface, makes sealing easy and reliable; 2, owing to adopted the grooved guide rail, valve body 3 can move on the grooved guide rail on the guide rail, makes commutation easily; 3, the cutting ring 4 as Sealing is close together with single tube plate 2 and double tubesheet 7 under the pressure of rubber spring 5, does not need to rely on higher machining tolerance to require to guarantee the gap of sealing surface, not only make sealing effect better, and processing request is lower; 4, owing to the compressibility of rubber spring 5, can be not stuck between valve body 3 and single tube plate 2 and the double tubesheet 7 because of filling in material, flexible operation; 5, the combined sealing structure of cutting ring 4 and rubber spring 5 can compensate for wear, has prolonged the working life of board-like concentrated material distributing valve device of the present utility model greatly.
[35] according to dense flitch formula distributing valve device solves of the present utility model dense material carry in the difficult problem that can not normally switch of commutation difficulty, standby system and common system, overcome two-way dense material selector valve commutation difficulty in the prior art, seal insecure defective.
[36] be basic design of the present utility model as mentioned above.But, in technical field of the present utility model,, can improve other exercisable embodiments of the present utility model as long as possess the most basic knowledge.In the utility model substantive technological scheme has been proposed the patent protection request, its protection domain should comprise all variation patterns with above-mentioned technical characterstic.
[37] the above only is preferred embodiment of the present utility model, be not the utility model is done any pro forma restriction, though the utility model disclose as above with preferred embodiment, yet be not in order to limit the utility model.Those of ordinary skills in not breaking away from the technical solutions of the utility model scope, can utilize the technology contents of above-mentioned announcement to make amendment and change.It is pointed out that foundation technical spirit of the present utility model to any simple modification, equivalent variations and modification that above embodiment did, all still belongs in the scope of technical solutions of the utility model.Protection domain of the present utility model is defined by the following claims.