Aluminium cell is forced the blowing cooling apparatus
Technical field
The utility model patent relates to a kind of cooling apparatus of electrolyzer, particularly relates to the pressure blowing cooling apparatus that is used for aluminium cell.
Background technology
With in the process of Hall-Ai Lutefa electrolytic production of aluminum, make aluminium liquid and electrolyte melt temperature approximately be stabilized in 950 ℃ by joule effect, heat scatters and disappears away by liner and coating material layer again, and then makes whole cell body be in thermal equilibrium state.But along with the continuous increase of aluminum cell current, the heat flow rate per unit area of its cathode groove shell is also big more, and this will cause the attenuate of ledge thickness, the rising of shell temperature and the distortion of outside steel plate, thereby influences thermal equilibrium, stability and the cell life of electrolyzer.Therefore, must take effective cooling measure, improve the heat-sinking capability of pot shell.
Being intended to strengthen the method for electrolyzer sidepiece heat radiation and the patent of application has a lot, is broadly divided into three kinds of natural convection, modification groove lateral lining structure and forced convections.
First kind of natural convection cooling is by optimizing groove associated components on every side and comes regular groove air-flow on every side, and it is more smooth and easy to make it circulation, or increases area of dissipation, and then takes away more heat.The natural convection method of cooling is fairly simple, but effect is not clearly, especially under the envrionment temperature condition with higher.
Second kind of roughly thinking of revising groove lateral lining structure is embedding pipe fittings in lateral lining, by the air feed cool electrolysis cells.But this just causes inner lining structure too complicated, and exploitativeness is relatively poor.
The third is a forced draft cooling.Mainly be to lay vent-pipe, with force ventilated way cool electrolysis cells along groove.The device structure of this method is simple, and cooling performance is better.
For example the patent US 6251237B1 (corresponding to FR 2777574) by the application of Pechiney company proposes a kind of by the non-tight type refrigerating unit around pot shell air blast cool electrolysis cells.But this method is gone into potroom with a large amount of hot blows, and groove temperature is on every side risen, and has worsened the operating environment in the potroom.
Another utility model patent CN 1665963A (corresponding to US20060118410A1) of Pechiney has proposed another kind of method of cooling, be about to corresponding to the outside pot shell sealing of the electrolyzer in melt zone, and offer two inlets, a nozzle blasts air, another then is refrigerant, for example distilled water.With the refrigerant atomizing, make it to form convective heat exchange with the pot shell surface, by the heat radiation that the latent heat of vaporization is stored pot shell, by forced air flow it is taken away at last.Simultaneously, this patent has also been developed the complete circulating cooling system of a cover for this reason, with refrigerant condensation recycling.This closed system has higher cooling efficiency, but electrolyzer is too strong to the dependency of this system, just can not stop once operation; And this cooling system structure is complicated, and has additionally added equipment such as condenser, atomisation unit, has increased running cost.
Utility model patent 200620168327.0 has added the casing of a semitight on the basis of US 6251237B1, and has installed a flow deflector at box outer surface steel plate place.But this cooling system still is discharged into potroom with warm air, has worsened operating environment.
At the heat dissipation problem of aluminum cell side, all there is certain defective in above-mentioned patent, so the applicant is intended to propose a kind of simple and low-cost device and system, is used for the cooling of large-scale aluminum electrolytic cell pot shell.
The utility model content
The utility model is exactly to provide a kind of aluminium cell to force the blowing cooling apparatus in order to solve the problems of the technologies described above; it is by forcing the mode of blowing; near destruction and the transfer groove high-temperature wall surface high temperature air layer; the air flowing of aggravation near wall; strengthen convective heat exchange, and then reach the purpose of cool electrolysis cells, protection pot shell and groove liner; prolong cell life, can improve the operating environment in the potroom conscientiously.
In order to solve the problems of the technologies described above, the utility model is achieved in that aluminium cell pressure blowing cooling apparatus, between two bassinet stands of aluminum cell side and end, be provided with radiator element, in two radiator element interval or in radiator element and the bassinet stand interval or in the two bassinet stands interval, casing is set, cabinet wall comprises one section pot shell wall at least, on casing, be provided with inlet mouth and venting port, at potroom peripheral hardware blower fan, every typhoon machine is controlled a plurality of aluminium cells, blower fan is connected with inlet mouth through admission passage, and venting port is connected with atmosphere with exhaust duct through the outlet side pipe.
Described casing outer side surface is detachable structure.
Described bottom half wall is a totally enclosed or semi-enclosed.
Be welded with radiator element in the fritter case on the intravital pot shell wall of described case.
Described blower fan is communicated with the inlet mouth of each casing through header pipe, the blast tube of each groove, the inlet-end manifold of each groove.
Described blower fan outlet is provided with total regulated valve.
Install volume damper on the blast tube before advancing every platform trough.
The pot shell of described every electrolyzer is provided with 1-10 casing.
The quantity of the outlet side pipe between described two bassinet stands is 1~50.
The exhaust duct at described groove both ends is 2~8, and the exhaust duct of both sides is 2~20.
The arranged outside of described bassinet stand has a plurality of support of ducts, and blast tube and exhaust duct are located on the support of duct.
Characteristics of the present utility model and effect are as follows: a typhoon machine can be controlled some grooves, and every platform trough has a total blast tube, establishes volume damper on the house steward.Surrounding (as welding) watertight chest (bottom can be opened wide) with steel plate between two radiator element of groove sidepiece and end or between radiator element and bassinet stand or between two bassinet stands, the outer surface plate of casing is detachable.Weld the plurality of small blocks steel plate again on the pot shell wall in case.Offer inlet mouth and venting port on the casing.If exhaust duct is drawn potroom with high temperature air.The utility model can be regulated the amount of heat of being taken away from electrolyzer by forced draft according to on-the-spot actual (for example seasonal variation, roasting and starting, current strengthening etc.) by installing volume damper at the total blast tube of single groove place, is convenient to control shell temperature.The little block plate of welding on the pot shell in watertight chest has played the effect that increases area of dissipation and rough air, but the enhanced heat exchange effect.By setting up watertight chest, can effectively improve the utilization ratio of cooling air, reduce air consumption.By setting up exhaust duct, warm air can be drawn potroom, effectively improve the Working environment in the potroom, and do not influenced ordinary production and operation in the workshop.Cooling apparatus is simple in structure, and is with low cost, dismounting, management and easy to maintenance.Native system is the high-temperature area of cool electrolysis cells sidepiece effectively, makes the regular stove of formation group in the groove, and the protection side wall carbon block helps electrolysis production and prolongs cell life.Can discharge the high temperature air recycling of potroom, for example cogeneration etc.
Description of drawings
Fig. 1 forces blowing cooling apparatus side-looking structural representation for the utility model aluminium cell.
Fig. 2 is a casing structure for amplifying synoptic diagram.
Fig. 3 is an air intake pipeline configuration structure synoptic diagram.
Fig. 4 is an air draft pipeline configuration structure synoptic diagram.
Among the figure, 1, guide rod; 2, steel pawl; 3, mulch; 4, anode carbon block; 5, fused electrolyte; 6, aluminium liquid; 7, cathode carbon pieces; 8, bassinet stand; 9, cathode steel bar; 10, side wall carbon block; 11, pot shell; 12, casing; 13, blast tube; 14, exhaust duct; 15, radiator element in the case; 16, support of duct; 17, inlet-end manifold; 18, outlet side pipe; 19, blower fan; 20, total regulated valve; 21, volume damper; 22, header pipe.
Embodiment
Below the utility model is described in further detail for the description by embodiment, but this is not to be to restriction of the present utility model, those skilled in the art are according to basic thought of the present utility model, can make various modifications or improvement, but only otherwise break away from basic thought of the present utility model, all within scope of the present utility model.
As shown in Figure 1, aluminium cell is to be made of structures such as guide rod 1, steel pawl 2, mulch 3, anode carbon block 4, fused electrolyte 5, aluminium liquid 6, cathode carbon pieces 7, bassinet stand 8, cathode steel bar 9, side wall carbon block 10 and pot shells 11; The utility model aluminium cell forces blowing cooling apparatus structure as follows: the utility model is provided with radiator element between two bassinet stands of aluminum cell side and end, in two radiator element interval or in radiator element and bassinet stand 8 intervals or in two bassinet stands, 8 intervals, casing 12 is set, wherein casing 12 can be sealing or semiclosed, casing 12 inwalls comprise one section pot shell 11 wall at least, on casing 12, be provided with inlet mouth and venting port, at potroom peripheral hardware blower fan 19, every typhoon machine is controlled some grooves, blower fan 19 is connected with inlet mouth through admission passage, and venting port is connected with atmosphere with exhaust duct 14 through outlet side pipe 18.
As shown in Figure 3 and Figure 4, wherein the concrete structure of air inlet and exhaust line is as follows: comprise by the blast tube 13 of groove week laying air-flow is introduced in the casings 12 through inlet-end manifold 17 by blower fan 19, with enter in the exhaust duct 14 through outlet side pipe 18 again after casing 12 each inwall heat exchange, discharge potroom at last.Wherein, total regulated valve 20 is established in blower fan 19 outlets, gives every platform trough air feed through header pipe 22; Install volume damper 21 on the blast tube 13 before advancing every platform trough; Inlet-end manifold 17 quantity that two bassinet stands are 8 can be 1~50, and inlet-end manifold 17 calibers can be 10~200mm; Casing 12 quantity that two bassinet stands are 8 can be 1~10; As shown in Figure 2, casing 12 inwalls comprise one section pot shell 11 wall at least, and casing 12 bottom wall can seal fully, and outer side surface can be detachable; Can weld radiator element 15 in the plurality of small blocks case on pot shell 11 walls in the casing 12; The quantity of the outlet side pipe 18 that two bassinet stands are 8 can be 1~50; Warm air is discharged potroom in the exhaust duct 14 internal exchange General Logistics Departments, and the exhaust duct 14 at groove both ends can be 2~8, and the exhaust duct 14 of both sides can be 2~20.The arranged outside of bassinet stand 8 has a plurality of support of ducts 16, and blast tube 13 and exhaust duct 14 are located on the support of duct 16.The pot shell of every electrolyzer is provided with 1-10 casing 12.