CN201361922Y - Composite flat-die biomass forming machine - Google Patents
Composite flat-die biomass forming machine Download PDFInfo
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- CN201361922Y CN201361922Y CN 200920088346 CN200920088346U CN201361922Y CN 201361922 Y CN201361922 Y CN 201361922Y CN 200920088346 CN200920088346 CN 200920088346 CN 200920088346 U CN200920088346 U CN 200920088346U CN 201361922 Y CN201361922 Y CN 201361922Y
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- pinch roller
- transverse axis
- flat
- vertical pivot
- flat die
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/228—Extrusion presses; Dies therefor using pressing means, e.g. rollers moving over a perforated die plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
Abstract
A composite flat-die biomass forming machine comprises a frame, a power machine and a forming device which are mounted on the frame, wherein the power machine is connected with the biomass forming device through a transmission mechanism, the lower part of the forming device is provided with a discharge port; the forming device comprises circular flat die plates and a material bin mounted on the edge of the flat die plates through fastening parts, a vertical shaft penetrates through the middle part of the flat die plates and is mounted on the flat die plates, part of the vertical shaft above the flat die plates is transversely and fixedly connected with a horizontal shaft through intersection manner, both ends of the horizontal shaft are at least mounted with a roller press wheel which can be driven by the vertical shaft and the horizontal shaft to roll on the flat die plates in the material bin, a plurality of stepped die holes in annular distribution and matched with the position of roller press wheel are arranged on the upper and lower flat die plates, the upper end diameter of each stepped die hole is more than the width of the roller press wheel; the flat die plates are divided into an upper layer and a lower layer, the composite flat-die biomass forming machine saves energy, has high efficiency and is particularly applicable to treatment of biomass with high water content and is beneficial to popularization and application in rural areas.
Description
One, technical field
The utility model relates to a kind of biomass extrusion molding equipment, particularly relates to a kind of compound flat-die biomass forming machine.
Two, background technology
Along with the development of China's agricultural cience and farming techniques, when grain yield increased, the quantity of stalk excess phenomenon also occurred in original application.Though the formulation of " straw-returning " in the agricultural production is arranged, also also there is the problem of technology and economic aspect in the effect of the stalk in field performance anticipation, and quantitatively is not proved to be The more the better in field also.Stalk is as domestic fuel, and is remote, is still one of China's vast rural area main fuel so far.In recent years, save non-renewable energy resources, keep sustainable development, become global common recognition, keep and enlarge stalk acting as a fuel to use and still have its realistic meaning.But stalk is loosely organized, and density is low, and it is few to go into the stove quality, therefore only is applicable to farmers''s burner hearth of dispersion, need can not be applied to strong vigor, long period burning, concentrates, the combustion apparatus of a large amount of heat exchange.The annual all kinds of agricultural crop straws of producing of China are about about 700,000,000 tons, because of crop harvesting machineryization level low, existing device does not match, the peasant does not handle the ability of stalk processing stalk, therefore cause a large amount of rolling on the spot of two season of autumn in summer stalk to be burnt, the flue dust of generation has had a strong impact on the safety of communications and transportation, causes that the highway visibility is low, aircraft can not landing, serious waste the energy, polluted atmospheric environment.In order to prohibit burning, governments at all levels must take compulsory measure, but the influence relations between the cadres and the masses, and the renewable resource of this part enormous amount has become the burden of the masses and government in a word.
At present, be the machine that raw material carries out extrusion modling with stalk, wood chip and grass fiber material, mould edging pressure type is most widely used a kind of, now the flat-die type powdered biomass moulding device that uses belongs to mould edging pressure type; The shaped device of existing mould edging pressure type, generally can both an extrusion modling at the material of 17-25% for moisture content, but when living beings moisture content during at 25%-40%, existing shaped device does not have to accomplish an extrusion modling basically, the biological material of extruding is loose not to lump, and is difficult to moulding, and the pressurizing unit of need packing into once more carries out secondary extrusion, more time-consuming, efficient is not high; Even the reasonable shaped device of some performance, ratio of briquetting are not high yet.
Three, utility model content
The purpose of this utility model be propose a kind of energy-conservation, efficiently, particularly can handle the double-deck flat-die biomass moulding device and the make-up machine thereof of the high biological material of moisture content.
Content of the present utility model is: a kind of compound flat-die biomass forming machine, contain organic frame, and rack-mounted engine, shaped device, connecting by transmission mechanism between described engine and the biomass moulding device, described shaped device bottom is provided with discharging opening; Described shaped device comprises circular flat die plate, is installed in the feed bin at flat die plate edge by securing member, a vertical pivot is passed and installs at the flat die plate middle part, this vertical pivot is fixedly connected with transverse axis in the above parts transversely intersection of flat die plate, the two ends of transverse axis are equipped with a rolling pinch roller at least, the rolling pinch roller is rolling on the flat die plate in feed bin under the drive of vertical pivot and transverse axis, described upper and lower flat die plate is provided with step nib some and annular spread rolling puck position coupling, and described step nib upper end diameter is greater than the width of rolling pinch roller; Described flat die plate is double-deck up and down, and described vertical pivot passes upper and lower two flat die plates, and fixedly connected by the blanking bin of sealing between the upper and lower flat die plate, last flat die plate top is equipped with feeding bin; Described transverse axis has two, intersects with vertical pivot in the inside of upper and lower feed bin respectively and fixedlys connected; Described upper and lower transverse axis two ends all are equipped with the rolling pinch roller, and vertical pivot drives upper and lower transverse axis and goes up bottom roller and roll on upper and lower flat die plate.
Described transmission mechanism contains decelerator, shaft coupling, and the decelerator input is connected with engine by shaft coupling; The output of decelerator is connected with the vertical pivot of shaped device, and described vertical pivot is set with axle sleeve and bearing outward, fixedlys connected with decelerator with flat die plate by securing member in the axle sleeve two ends.
The vertical pivot of its shaped device comprises upper and lower two joints, and following vertical pivot is installed in down the flat die plate middle part by described axle sleeve and bearing; Last transverse axis is installed in the middle part of flat die plate by bearing;
The described top of vertical pivot down is provided with tenon, tenon top is for there being the screw thread spindle nose, be set with two dish A that are connected on the described transverse axis down, this Lower Half that is connected dish A is provided with the mortise with following vertical pivot tenon coupling, be provided with counterbore above the mortise at this, the nut that is positioned at this counterbore is installed in down on the screw thread spindle nose of vertical pivot upper end, also is provided with mortise at the first half of this terminal pad;
Be equipped with tenon near termination portion about the described upward vertical pivot, the top of described upper end tenon is provided with screw thread; The tenon of last vertical pivot lower end be inserted into described be connected the dish A on first half mortise in; The described transverse axis of going up also is set with the dish B that is connected, this Lower Half that is connected dish B is provided with mortise, the last tenon of this mortise and last vertical pivot is pegged graft, and is provided with bolt hole in the terminal pad B on this mortise top, and the nut that is positioned at this counterbore is installed on the screw thread of vertical pivot upper end.
The tenon on described down vertical pivot top, the shape of cross section of going up the tenon at vertical pivot two ends be square or for rectangle or for pentagon or be regular hexagon.
Be provided with the die sleeve body in the described nib, die sleeve body centre bore top is the hole of falling the truncated cone for one section, or the hole of falling the truncated pyramid, and the hypomere centre bore that is complementary with the hole of falling truncated cone small end shape or the hole of falling truncated pyramid small end shape is the uiform section hole.
Described rolling pinch roller is two, and described nib is distributed on the flat die plate and forms two annular circumferential of mating with the rolling pinch roller.
Described rolling pinch roller is sleeved on the transverse axis two ends by the bearing symmetry, rolling pinch roller lateral surface is mounted with seal cover, the rolling pinch roller is contained in transverse axis step section by bearing holder (housing, cover), bearing is towards transverse axis center inside face, be set with seal disc successively, the sealing internal gland, the adjustable type seal cover, seal disc centre bore flange is fixed between transverse axis one end rolling pinch roller bearing inner race and the first step side, sealing internal gland centre bore is sleeved on the transverse axis first step face of cylinder, and be fixed on the rolling pinch roller with rolling pinch roller medial surface concave station coupling and by securing member, compress and be connected by being installed on sealing ring in the internal gland cannelure between seal disc and the sealing internal gland, the adjustable type seal cover centre bore medial surface and the transverse axis second step face of cylinder are spirally connected, regulate seal cover one end face and embed in the cannelure that seals internal gland, be slidingly matched with the rolling pinch roller.
Described two rolling pinch rollers are fixed on the transverse axis two ends by bearing symmetry suit, outer side roll pinch roller lateral surface is mounted with seal cover, interior side roll pinch roller is contained in transverse axis step section bearing towards transverse axis center inside face by bearing holder (housing, cover), be set with seal disc successively, the sealing internal gland, the adjustable type seal cover, seal disc centre bore flange is fixed between transverse axis one end rolling pinch roller bearing inner race cover and the sealing internal gland side, sealing internal gland centre bore is sleeved in the rotating shaft, be installed between seal disc and the first step side, and be fixed on the rolling pinch roller by securing member with rolling pinch roller side, compress and be connected by being installed on sealing ring in the internal gland cannelure between seal disc and the sealing internal gland, the adjustable type seal cover centre bore medial surface and the transverse axis second step face of cylinder are spirally connected, regulate seal cover one end face and embed in the cannelure that seals internal gland, be slidingly matched with the rolling pinch roller; Side respectively is equipped with the intermediate seal lid respectively between two adjacent joint faces of rolling pinch roller, the middle part seal cover is sleeved in the rotating shaft, side surface is provided with a plurality of annular grooves, approximate " king " font seal suit of coupling installation is fixed in the rotating shaft between two intermediate seal lids, and intermediate seal bezel ring, connected in star is complementary with " king " font sealed annular and is slidingly matched.
The described sealing ring that is installed in the internal gland cannelure is the felt sealing ring.
Described engine is motor or is internal combustion engine; Described frame lower is provided with two castors and directive wheel.
The beneficial effects of the utility model
1, energy-conservation
The flat die disks of this compound flat-die biomass forming machine is two-layer up and down, forms up and down two-layer mould edging and presses form, is equivalent to the shared engine of two machines, can save the energy that power is provided.
2, ratio of briquetting height
The double-deck mould edging of the employing of this compound flat-die biomass forming machine laminated structure, moisture content can be installed an extrusion modling at the biological material of 25%-40% by this, the high-temperature and high-pressure conditions that extruding by the upper strata forms, make the first modification of biological material, the moulding of carrying out lower floor again squeezes out finished product, improved individual layer make-up machine in the past greatly, the problem that once is difficult to extrusion modling has been saved production time and labour.
3, improved suitable ability
This compound flat-die biomass forming machine not only can adapt to moisture content 25%-40% biomass material; With the feeding bin on top, upper pressure wheel and after going up flat die plate and removing, just become and original structure the same individual layer shaped device substantially, can also be applicable to the extrusion modling of moisture content at the biomass material of 17-25%, possess the function of class dual-use.
4, compact conformation, reduced production cost
Dual-use, project organization is simple, directly adds one deck again on original individual layer mould edging pressure device, easy accessibility, and do not influence function of use, reduced the equipment investment of applying unit.
5, vertical pivot adopts the two-segment type structure, connects by the mortise type connected structure between the upper and lower vertical pivot, is connected with original key and compares, made full use of the material of whole axle, the bearing torque ability is strengthened greatly, and is durable, not fragile, and easy accessibility, be convenient to maintenance and maintenance.
6, easy to maintenance, significantly reduce production costs
Nib is stressed in extrusion process to be damaged more easily, in the past when a certain nib of mould body damages, must change whole mould body, the expense height, and the mould body can not damage usually among the present invention, can vitiablely be the die sleeve body, which die sleeve body damages and just changes which maintenance cost be that one of original percentage is to one thousandth.
7, sealing effectiveness significantly improves:
After the rolling body inner side edge has been installed the hermetically-sealed construction of being made up of seal disc, sealing internal gland, sealed hair felt collar, adjustable type seal cover, be provided with multi-layer sealed, the quantity that dust, material particulate enter rolling body significantly reduces, it is nearly 40% that bearing improves service life, greatly reduces production cost; In actual use, need regularly the dust and the material particulate that enter rolling body inside to be removed, improve the service life of bearing, the present invention's dismounting simple in structure, convenience quick for installation, need not the long-time maintenance that stops production, greatly reduce the maintenance cost in the use.
8, conveniently moving
The frame lower of this compound flat-die biomass forming machine is equipped with two rollers and directive wheel, is convenient to moving and the direction adjustment of this machine.
Four, description of drawings
Fig. 1 is one of structural representation of this compound flat-die biomass forming machine
Fig. 2 be this compound flat-die biomass forming machine structural representation two
Fig. 3 is the vertical view of Fig. 1 or Fig. 2
Fig. 4 be this compound flat-die biomass forming machine structural representation three
Fig. 5 is one of structural representation of flat die plate
Fig. 6 is the plan structure schematic diagram of Fig. 5
Fig. 7 is one of sealed structural representation of rolling pinch roller and transverse axis
Fig. 8 is two of the sealed structural representation of rolling pinch roller and transverse axis
Fig. 9 Fig. 2 be this compound flat-die biomass forming machine structural representation four
Five, the specific embodiment
Embodiment one: referring to Fig. 1, Fig. 3, a kind of compound flat-die biomass forming machine among the figure, contain organic frame 28, and be installed in engine 26, shaped device on the frame 28, connect by transmission mechanism 23 between described engine 26 and the biomass moulding device, described shaped device bottom is provided with discharging opening 31; Described shaped device comprises circular flat die plate, be installed in the feed bin at flat die plate edge by securing member, a vertical pivot is passed and installs at the flat die plate middle part, this vertical pivot is fixedly connected with transverse axis in the above parts transversely intersection of flat die plate, the two ends of transverse axis are equipped with the rolling pinch roller, the rolling pinch roller is rolling on the flat die plate in feed bin under the drive of vertical pivot and transverse axis, described flat die plate is up and down double- deck 7,18, described vertical pivot passes, following two flat die plates 7,18, on, following flat die plate 7, fixedly connected by the blanking bin 14 of sealing between 18, last flat die plate 7 tops are equipped with feeding bin 1; Described transverse axis has two 3,21, intersects with vertical pivot 9 in the inside of upper and lower feed bin 1,14 respectively and fixedlys connected; Described upper and lower transverse axis 3,21 two ends all are equipped with rolling pinch roller 25,11, and vertical pivot 9 drives upper and lower transverse axis 3,21 and goes up bottom roller 25,11 and roll on upper and lower flat die plate 7,18.
Described upper and lower flat die plate 7,18 is provided with and the annular indent 17,32 of pinch roller 25,11 location matches of rolling, described annular indent 17,32 width are evenly equipped with the nib 8,15 of some greater than the width of rolling pinch roller 25,11 in the described annular indent 17,32; Described nib 8, the 15 upper coarse and lower fine flat die plates 7,18 that run through.
Described engine 26 is motor or is internal combustion engine; Described frame lower is provided with two rollers and directive wheel.
In the time of this make-up machine work, engine drives the vertical pivot of shaped device by transmission mechanism, this vertical pivot drives with it and intersects two transverse axis of fixedlying connected, rolling pinch roller on two transverse axis is rolling in the feed bin up and down respectively, roll the biological material that enters from top, under the acting in conjunction of last rolling pinch roller and last flat die plate, the excessive biological material process of humidity rolls, after the extruding sex change, from the nib of last flat die plate, extrude, drop in the blanking bin, the rolling pinch roller of blanking bin and following flat die plate roll and push the biological material after the sex change once more, the biomass briquette of extrusion molding from the nib of following flat die plate; Biomass briquette is gone out through the discharging opening of shaped device below.
Embodiment two: referring to Fig. 2, Fig. 3, a kind of compound flat-die biomass forming machine, contain organic frame 28, and be installed in engine 26, shaped device on the frame 28, connect by transmission mechanism 23 between described engine 26 and the biomass moulding device, described shaped device bottom is provided with discharging opening 31; Described shaped device comprises circular flat die plate, be installed in the feed bin at flat die plate edge by securing member, a vertical pivot is passed and installs at the flat die plate middle part, this vertical pivot is fixedly connected with transverse axis in the above parts transversely intersection of flat die plate, the two ends of transverse axis are equipped with the rolling pinch roller, the rolling pinch roller is rolling on the flat die plate in feed bin under the drive of vertical pivot and transverse axis, described flat die plate is up and down double- deck 7,18, described vertical pivot passes, following two flat die plates 7,18, on, following flat die plate 7, fixedly connected by the blanking bin 14 of sealing between 18, last flat die plate 7 tops are equipped with feeding bin 1; Described transverse axis has two 3,21, intersects with vertical pivot 9 in the inside of upper and lower feed bin 1,14 respectively and fixedlys connected; Described upper and lower transverse axis 3,21 two ends all are equipped with rolling pinch roller 25,11, and vertical pivot 9 drives upper and lower transverse axis 3,21 and goes up bottom roller 25,11 and roll on upper and lower flat die plate 7,18.
Described transmission mechanism 23 contains decelerator, shaft coupling 27, and the decelerator input is connected with engine 26 by shaft coupling 27; The output of decelerator is connected with the vertical pivot of shaped device 9, is set with axle sleeve 16 and bearing outside the described vertical pivot 9, fixedlys connected with decelerator with flat die plate 18 by securing member in axle sleeve 16 two ends.
The vertical pivot 9 of its shaped device comprises upper and lower two joint 9-1,9-2, and following vertical pivot 9-2 is installed in down flat die plate 18 middle parts by described axle sleeve 16 and bearing; Last transverse axis 9-1 is installed in the middle part of flat die plate 7 by bearing;
The described top of vertical pivot 9-1 down is provided with tenon 13, tenon 13 tops are for there being screw thread spindle nose 20, be set with two dish A that are connected on the described transverse axis 21 down, this Lower Half 19 that is connected dish A is provided with the mortise with following vertical pivot tenon 13 couplings, be provided with counterbore above the mortise at this, the nut 12 that is positioned at this counterbore is installed in down on the screw thread spindle nose 20 of vertical pivot 9-2 upper end, also is provided with mortise at the first half of this terminal pad 22;
Described upward vertical pivot 9-1 is equipped with tenon 6,23 near termination portion up and down, and the top of described upper end tenon 6 is provided with screw thread 4; The tenon 23 of last vertical pivot 9-1 lower end be inserted into described be connected the dish A on the first half 22 mortises in; The described transverse axis 3 of going up also is set with the dish B2,24 that is connected, this Lower Half 24 that is connected dish B is provided with mortise, the last tenon 6 of this mortise and last vertical pivot 9-1 is pegged graft, be provided with bolt hole in the terminal pad B24 on this mortise top, the nut 5 that is positioned at this counterbore is installed on the screw thread 4 of vertical pivot 9-1 upper end.
The tenon 13 on described down vertical pivot top, the shape of cross section of going up the tenon 6,23 at vertical pivot two ends be square or for rectangle or for pentagon or be regular hexagon.
Described upper and lower flat die plate 7,18 is provided with and the annular indent 17,32 of pinch roller 25,11 location matches of rolling, described annular indent 17,32 width are evenly equipped with the nib 8,15 of some greater than the width of rolling pinch roller 25,11 in the described annular indent 17,32; Described nib 8, the 15 upper coarse and lower fine flat die plates 7,18 that run through.
Described engine 26 is motor or is internal combustion engine; Described frame lower is provided with two rollers and directive wheel.
This shaping work mode and embodiment one are similar substantially.
Embodiment three: referring to Fig. 1, Fig. 3, Fig. 5, Fig. 6, embodiment three and embodiment one are basic identical, the representative meaning that number in the figure is identical is identical, something in common does not repeat, difference is step nib 202 some and annular spread rolling puck position coupling for the described upper and lower flat die plate among the embodiment three is provided with, and described step nib 2025 upper end diameter are greater than the width of rolling pinch roller; Be provided with die sleeve body 203 in the described nib 202, die sleeve body 203 centre bore tops are the hole of falling the truncated cone for one section 204, or the hole of falling the truncated pyramid, and the hypomere centre bore that is complementary with the hole of falling truncated cone small end shape or the hole of falling truncated pyramid small end shape is the uiform section hole.
Embodiment four: referring to Fig. 2, Fig. 3, Fig. 5, Fig. 6, embodiment four and embodiment two are basic identical, the representative meaning that number in the figure is identical is identical, something in common does not repeat, difference is step nib 202 some and annular spread rolling puck position coupling for the described upper and lower flat die plate among the embodiment four is provided with, and described step nib 202 upper end diameter are greater than the width of rolling pinch roller; Be provided with die sleeve body 203 in the described nib 202, die sleeve body 203 centre bore tops are the hole of falling the truncated cone for one section 204, or the hole of falling the truncated pyramid, and the hypomere centre bore that is complementary with the hole of falling truncated cone small end shape or the hole of falling truncated pyramid small end shape is the uiform section hole.
Embodiment five: with reference to Fig. 4, embodiment five and embodiment three are basic identical, something in common does not repeat, and difference is two for the described rolling pinch roller among the embodiment five, and described nib is distributed on the flat die plate and forms two annular circumferential of mating with the rolling pinch roller.
Embodiment six: with reference to Fig. 4, embodiment six and embodiment four are basic identical, something in common does not repeat, and difference is two for the described rolling pinch roller among the embodiment six, and described nib is distributed on the flat die plate and forms two annular circumferential of mating with the rolling pinch roller.
Embodiment seven: referring to Fig. 1, Fig. 3, Fig. 7, embodiment seven and embodiment one are basic identical, the representative meaning that number in the figure is identical is identical, something in common does not repeat, difference is sleeved on transverse axis 3 two ends for the rolling pinch roller 25 described in the embodiment seven by bearing 103 symmetries, rolling pinch roller 25 lateral surfaces are mounted with seal cover 110, rolling pinch roller 25 is sleeved on transverse axis 3 step sections by bearing 103, bearing 103 is towards transverse axis center inside face, be set with seal disc 104 successively, sealing internal gland 105, adjustable type seal cover 108, seal disc 104 centre bore flanges are fixed between transverse axis one end rolling pinch roller bearing inner race and the first step side, sealing internal gland 105 centre bores are sleeved on the transverse axis 3 first step faces of cylinder, and be fixed on the rolling pinch roller 25 with rolling pinch roller medial surface concave station coupling and by securing member 106, compress and be connected by being installed on sealing ring 107 in the internal gland cannelure between seal disc 104 and the sealing internal gland 105, the adjustable type seal cover 108 centre bore medial surfaces and the transverse axis second step face of cylinder are spirally connected, regulate seal cover 108 1 end faces and embed in the cannelure that seals internal gland 105, be slidingly matched with rolling pinch roller 25.
Embodiment eight: referring to Fig. 2, Fig. 3, Fig. 7, it is basic identical with embodiment two to execute example eight, the representative meaning that number in the figure is identical is identical, something in common does not repeat, difference is sleeved on transverse axis 3 two ends for the described rolling pinch roller 25 among the embodiment eight by bearing 103 symmetries, rolling pinch roller 25 lateral surfaces are mounted with seal cover 110, rolling pinch roller 25 is sleeved on transverse axis 3 step sections by bearing 103, bearing 103 is towards transverse axis center inside face, be set with seal disc 104 successively, sealing internal gland 105, adjustable type seal cover 108, seal disc 104 centre bore flanges are fixed between transverse axis one end rolling pinch roller bearing inner race and the first step side, sealing internal gland 105 centre bores are sleeved on the transverse axis 3 first step faces of cylinder, and be fixed on the rolling pinch roller 25 with rolling pinch roller medial surface concave station coupling and by securing member 106, compress and be connected by being installed on sealing ring 107 in the internal gland cannelure between seal disc 104 and the sealing internal gland 105, the adjustable type seal cover 108 centre bore medial surfaces and the transverse axis second step face of cylinder are spirally connected, regulate seal cover 108 1 end faces and embed in the cannelure that seals internal gland 105, be slidingly matched with rolling pinch roller 25.
Embodiment nine: referring to Fig. 4, Fig. 8, embodiment nine and embodiment one are basic identical, the representative meaning that number in the figure is identical is identical, something in common does not repeat, difference is two rolling pinch roller 25-1 described in the embodiment nine, 25-2 is fixed on transverse axis 3 two ends by bearing 103 symmetrical suits, outer side roll pinch roller 25-2 lateral surface is mounted with seal cover 110, interior side roll pinch roller 25-1 is contained in transverse axis 3 step sections by bearing holder (housing, cover), bearing 103 is towards transverse axis center inside face, be set with seal disc 104 successively, sealing internal gland 105, adjustable type seal cover 108, seal disc 104 centre bore flanges are fixed between transverse axis 3 one end rolling pinch roller bearings, 103 interior snares and sealing internal gland 105 sides, sealing internal gland 105 centre bores are sleeved in the rotating shaft, be installed between seal disc 104 and the first step side, and be fixed on the rolling pinch roller 25-1 by securing member 106 with rolling pinch roller 3 sides, compress and be connected by being installed on sealing ring 107 in the internal gland cannelure between seal disc 104 and the sealing internal gland 105, the adjustable type seal cover 108 centre bore medial surfaces and the transverse axis 3 second step faces of cylinder are spirally connected, regulate seal cover 108 1 end faces and embed in the cannelure that seals internal gland 105, be slidingly matched with the rolling pinch roller; Between two rolling pinch roller 25-1, the adjacent joint face of 25-2 side each be equipped with intermediate seal lid 111 respectively, middle part seal cover 112 is sleeved in the rotating shaft, side surface is provided with a plurality of annular grooves, coupling is installed approximate " king " font seal suit and is fixed in the rotating shaft 3 between two intermediate seals lid 111, the 111-1, and intermediate seal lid 111-2 annular groove is complementary with " king " font sealing ring 112 bodies and is slidingly matched.
Embodiment ten: referring to Fig. 9, embodiment ten and embodiment one are basic identical, and the representative meaning that number in the figure is identical is identical, and something in common does not repeat, and difference be the bottom of the close template of step in upper and lower flat die plate 17 among the embodiment ten and 18 the nib.
Claims (10)
1, a kind of compound flat-die biomass forming machine contains organic frame, and rack-mounted engine, shaped device, connects by transmission mechanism between described engine and the biomass moulding device, and described shaped device bottom is provided with discharging opening; Described shaped device comprises circular flat die plate, is installed in the feed bin at flat die plate edge by securing member, a vertical pivot is passed and installs at the flat die plate middle part, this vertical pivot is fixedly connected with transverse axis in the above parts transversely intersection of flat die plate, the two ends of transverse axis are equipped with a rolling pinch roller at least, the rolling pinch roller is rolling on the flat die plate in feed bin under the drive of vertical pivot and transverse axis, described upper and lower flat die plate is provided with step nib some and annular spread rolling puck position coupling, and described step nib upper end diameter is greater than the width of rolling pinch roller; It is characterized in that: described flat die plate is for double-deck up and down, and described vertical pivot passes upper and lower two flat die plates, and fixedly connected by the blanking bin of sealing between the upper and lower flat die plate, last flat die plate top is equipped with feeding bin; Described transverse axis has two, intersects with vertical pivot in the inside of upper and lower feed bin respectively and fixedlys connected; Described upper and lower transverse axis two ends all are equipped with the rolling pinch roller, and vertical pivot drives upper and lower transverse axis and goes up bottom roller and roll on upper and lower flat die plate.
2, compound flat-die biomass forming machine according to claim 1, it is characterized in that: described transmission mechanism contains decelerator, shaft coupling, and the decelerator input is connected with engine by shaft coupling; The output of decelerator is connected with the vertical pivot of shaped device, and described vertical pivot is set with axle sleeve and bearing outward, fixedlys connected with decelerator with flat die plate by securing member in the axle sleeve two ends.
3, compound flat-die biomass forming machine according to claim 2, it is characterized in that: the vertical pivot of its shaped device comprises upper and lower two joints, following vertical pivot is installed in down the flat die plate middle part by described axle sleeve and bearing; Last transverse axis is installed in the middle part of flat die plate by bearing;
The described top of vertical pivot down is provided with tenon, tenon top is for there being the screw thread spindle nose, be set with two dish A that are connected on the described transverse axis down, this Lower Half that is connected dish A is provided with the mortise with following vertical pivot tenon coupling, be provided with counterbore above the mortise at this, the nut that is positioned at this counterbore is installed in down on the screw thread spindle nose of vertical pivot upper end, also is provided with mortise at the first half of this terminal pad;
Be equipped with tenon near termination portion about the described upward vertical pivot, the top of described upper end tenon is provided with screw thread; The tenon of last vertical pivot lower end be inserted into described be connected the dish A on first half mortise in; The described transverse axis of going up also is set with the dish B that is connected, this Lower Half that is connected dish B is provided with mortise, the last tenon of this mortise and last vertical pivot is pegged graft, and is provided with bolt hole in the terminal pad B on this mortise top, and the nut that is positioned at this counterbore is installed on the screw thread of vertical pivot upper end.
4, compound flat-die biomass forming machine according to claim 3 is characterized in that: the tenon on described down vertical pivot top, go up the shape of cross section of tenon at vertical pivot two ends for square or for rectangle or for pentagon or be regular hexagon.
5, compound flat-die biomass forming machine according to claim 1, it is characterized in that: be provided with the die sleeve body in the described nib, die sleeve body centre bore top is the hole of falling the truncated cone for one section, or the hole of falling the truncated pyramid, the hypomere centre bore that is complementary with the hole of falling truncated cone small end shape or the hole of falling truncated pyramid small end shape is the uiform section hole.
6, compound flat-die biomass forming machine according to claim 5, it is characterized in that: described rolling pinch roller is two, described nib is distributed on the flat die plate and forms two annular circumferential of mating with the rolling pinch roller.
7, compound flat-die biomass forming machine according to claim 1, it is characterized in that: described rolling pinch roller is sleeved on the transverse axis two ends by the bearing symmetry, rolling pinch roller lateral surface is mounted with seal cover, the rolling pinch roller is contained in transverse axis step section by bearing holder (housing, cover), bearing is towards transverse axis center inside face, be set with seal disc successively, the sealing internal gland, the adjustable type seal cover, seal disc centre bore flange is fixed between transverse axis one end rolling pinch roller bearing inner race and the first step side, sealing internal gland centre bore is sleeved on the transverse axis first step face of cylinder, and be fixed on the rolling pinch roller with rolling pinch roller medial surface concave station coupling and by securing member, compress and be connected by being installed on sealing ring in the internal gland cannelure between seal disc and the sealing internal gland, the adjustable type seal cover centre bore medial surface and the transverse axis second step face of cylinder are spirally connected, regulate seal cover one end face and embed in the cannelure that seals internal gland, be slidingly matched with the rolling pinch roller.
8, compound flat-die biomass forming machine according to claim 6, it is characterized in that: described two rolling pinch rollers are fixed on the transverse axis two ends by bearing symmetry suit, outer side roll pinch roller lateral surface is mounted with seal cover, interior side roll pinch roller is contained in transverse axis step section bearing towards transverse axis center inside face by bearing holder (housing, cover), be set with seal disc successively, the sealing internal gland, the adjustable type seal cover, seal disc centre bore flange is fixed between transverse axis one end rolling pinch roller bearing inner race cover and the sealing internal gland side, sealing internal gland centre bore is sleeved in the rotating shaft, be installed between seal disc and the first step side, and be fixed on the rolling pinch roller by securing member with rolling pinch roller side, compress and be connected by being installed on sealing ring in the internal gland cannelure between seal disc and the sealing internal gland, the adjustable type seal cover centre bore medial surface and the transverse axis second step face of cylinder are spirally connected, regulate seal cover one end face and embed in the cannelure that seals internal gland, be slidingly matched with the rolling pinch roller; Side respectively is equipped with the intermediate seal lid respectively between two adjacent joint faces of rolling pinch roller, the middle part seal cover is sleeved in the rotating shaft, side surface is provided with a plurality of annular grooves, approximate " king " font seal suit of coupling installation is fixed in the rotating shaft between two intermediate seal lids, and intermediate seal bezel ring, connected in star is complementary with " king " font sealed annular and is slidingly matched.
9, according to claim 7 or 8 described compound flat-die biomass forming machines, it is characterized in that: the described sealing ring that is installed in the internal gland cannelure is the felt sealing ring.
10, compound flat-die biomass forming machine according to claim 1 is characterized in that: described engine is motor or is internal combustion engine; Described frame lower is provided with two castors and directive wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920088346 CN201361922Y (en) | 2009-01-21 | 2009-01-21 | Composite flat-die biomass forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200920088346 CN201361922Y (en) | 2009-01-21 | 2009-01-21 | Composite flat-die biomass forming machine |
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| Publication Number | Publication Date |
|---|---|
| CN201361922Y true CN201361922Y (en) | 2009-12-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200920088346 Expired - Fee Related CN201361922Y (en) | 2009-01-21 | 2009-01-21 | Composite flat-die biomass forming machine |
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| CN (1) | CN201361922Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102049807B (en) * | 2009-12-28 | 2012-09-05 | 北京奥科瑞丰机电技术有限公司 | Vertical double-layer biomass extrusion moulding machine |
| CN104401031A (en) * | 2014-11-20 | 2015-03-11 | 淮安华电环保机械制造有限公司 | Stalk pellet flat die forming device |
| IT202100008849A1 (en) * | 2021-04-09 | 2021-07-09 | Biospremi S R L S | Hydraulic pellet mill |
-
2009
- 2009-01-21 CN CN 200920088346 patent/CN201361922Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102049807B (en) * | 2009-12-28 | 2012-09-05 | 北京奥科瑞丰机电技术有限公司 | Vertical double-layer biomass extrusion moulding machine |
| CN104401031A (en) * | 2014-11-20 | 2015-03-11 | 淮安华电环保机械制造有限公司 | Stalk pellet flat die forming device |
| CN104401031B (en) * | 2014-11-20 | 2015-12-30 | 淮安华电环保机械制造有限公司 | A kind of stalk particle flat-die shaped device |
| WO2016078187A1 (en) * | 2014-11-20 | 2016-05-26 | 淮安华电环保机械制造有限公司 | Flat-die molding device for straw particulate |
| IT202100008849A1 (en) * | 2021-04-09 | 2021-07-09 | Biospremi S R L S | Hydraulic pellet mill |
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Effective date of registration: 20110719 Address after: 450008 B, block 1504, Jincheng International Plaza, No. three, No. 66, Henan, Zhengzhou, China Patentee after: Henan Derun Boiler Co., Ltd. Address before: 450052 No. 53, 2 Middle School Road, 27 District, Henan, Zhengzhou Patentee before: Peng Shirun |
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Granted publication date: 20091216 Termination date: 20140121 |