CN201359589Y - Filtering factor detecting device of polymer solution - Google Patents

Filtering factor detecting device of polymer solution Download PDF

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Publication number
CN201359589Y
CN201359589Y CNU2009201446211U CN200920144621U CN201359589Y CN 201359589 Y CN201359589 Y CN 201359589Y CN U2009201446211 U CNU2009201446211 U CN U2009201446211U CN 200920144621 U CN200920144621 U CN 200920144621U CN 201359589 Y CN201359589 Y CN 201359589Y
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liquid
electronic balance
liquid reservoir
polymer solution
controller
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卢祥国
刘义刚
陈国福
胡建波
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Northeast Petroleum University
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Abstract

一种聚合物溶液过滤因子检测装置。解决了现有聚合物过滤因子量筒测体积法检测技术中存在的测量精度差、维护不便的不足。该聚合物过滤因子的检测装置包括电子天平(5)、控制器(6),所述的电子天平(5)与所述的控制器(6)导线连接,电子天平(5)上放置有集液器(4),集液器(4)上方设置有储液器(2),储液器(2)的出液口下端正对于集液器(4)的上开口,储液器(2)内底部有滤膜(3),储液器(2)上端通过管线顺次连接有电磁阀(1)、减压阀(9)及气瓶(8),控制器(6)与电磁阀(1)相连接。该装置以电子天平称量聚合物溶液的质量取代了传统技术中以量筒称量体积,提高了测量精度、维护方便。

A polymer solution filtration factor detection device. The invention solves the defects of poor measurement accuracy and inconvenient maintenance existing in the existing polymer filter factor measuring cylinder volumetric detection technology. The detection device of this polymer filter factor comprises electronic balance (5), controller (6), and described electronic balance (5) is connected with described controller (6) wire, is placed on the electronic balance (5) A liquid container (4), a liquid reservoir (2) is arranged above the liquid collector (4), the lower end of the liquid outlet of the liquid reservoir (2) is facing the upper opening of the liquid collector (4), and the liquid reservoir (2) ) has a filter membrane (3) at the inner bottom, and the upper end of the liquid reservoir (2) is sequentially connected with a solenoid valve (1), a pressure reducing valve (9) and a gas cylinder (8) through pipelines, and the controller (6) and the solenoid valve (1) connected. The device uses an electronic balance to weigh the quality of the polymer solution instead of measuring the volume with a measuring cylinder in the traditional technology, which improves the measurement accuracy and facilitates maintenance.

Description

一种聚合物溶液过滤因子检测装置 A polymer solution filtration factor detection device

技术领域: Technical field:

本新型涉及一种聚合物溶液过滤因子检测装置。The utility model relates to a polymer solution filtration factor detection device.

背景技术: Background technique:

聚合物溶液过滤因子是评价聚合物干粉质量的重要指标之一。过滤因子不合格,就会造成地层堵塞,进而导致注入压力上升,严重时会影响聚合物溶液的正常注入。所谓聚合物溶液的过滤因子是指,在0.2MPa压力作用下,密闭容器中的聚合物溶液将通过直径Ф47mm、孔径3.0μm的核孔滤膜,滴入500ml量筒,分别记录量筒内液体体积分别达到100ml、200ml和300ml的时间ΔT100、ΔT200和ΔT300,然后将过滤因子N定义为:Polymer solution filtration factor is one of the important indicators to evaluate the quality of polymer dry powder. If the filtration factor is unqualified, the formation will be blocked, which will lead to an increase in the injection pressure, and in severe cases, it will affect the normal injection of the polymer solution. The so-called filtration factor of the polymer solution means that under the action of 0.2MPa pressure, the polymer solution in the airtight container will pass through the nuclear pore filter membrane with a diameter of Ф47mm and a pore size of 3.0μm, drop into a 500ml graduated cylinder, and record the volume of the liquid in the graduated cylinder respectively. The times ΔT 100 , ΔT 200 and ΔT 300 to reach 100ml, 200ml and 300ml , then define the filter factor N as:

NN == ΔTΔT 300300 -- ΔTΔT 200200 ΔTΔT 200200 -- ΔTΔT 100100 ..

目前现有技术中对过滤因子进行测试,都是采用量筒测体积法,即利用带有刻度的量筒记录溶液体积,然后通过人工秒表获取体积达到100ml、200ml和300ml的时间T100、T200和T300,最后用计算器手工计算出过滤因子。半自动测试是在量筒体积分别为100ml、200ml和300ml处安装液位电极,用以自动记录液位到达该处时的时间,然后用计算器手工计算过滤因子。这种测体积法,在实际应用中被发现存在如下问题:因为采用量筒计量体积,其测试精度受到了量筒刻度精度和液位电极安装精度的限制,因此导致测试误差较大;此外这种测量方法给仪器的日常维护带来了不便,这是由于量筒内壁安装有液位电极,日常量筒清洗和电极维护都十分困难。At present, the filter factor is tested in the prior art, all adopt the graduated cylinder volumetric method, that is, use a graduated cylinder to record the volume of the solution, and then obtain the time T 100 , T 200 and T 300 , and finally use a calculator to manually calculate the filter factor. The semi-automatic test is to install liquid level electrodes at the measuring cylinder volumes of 100ml, 200ml and 300ml respectively to automatically record the time when the liquid level reaches the place, and then use a calculator to manually calculate the filter factor. This volume measurement method has been found to have the following problems in practical applications: because the measuring cylinder is used to measure the volume, its test accuracy is limited by the scale accuracy of the measuring cylinder and the installation accuracy of the liquid level electrode, thus resulting in a large test error; in addition, this measurement The method brings inconvenience to the daily maintenance of the instrument, because the liquid level electrode is installed on the inner wall of the measuring cylinder, and the daily measuring cylinder cleaning and electrode maintenance are very difficult.

新型内容:New content:

为了克服现有的聚合物过滤因子量筒测体积法检测技术中存在的测量精度差、维护不便的不足,本新型提供了一种新的聚合物过滤因子的检测装置,该聚合物过滤因子的检测装置摒弃了传统的测体积法,利用了测量精度较高的电子天平,通过称量聚合物溶液的质量来完成了对聚合物过滤因子的检测,从而克服了现有技术中存在的缺陷。In order to overcome the shortcomings of poor measurement accuracy and inconvenient maintenance in the existing detection technology of polymer filtration factor measuring cylinder volumetric method, this model provides a new detection device for polymer filtration factor. The device abandons the traditional volumetric method, uses an electronic balance with high measurement accuracy, and completes the detection of the polymer filtration factor by weighing the mass of the polymer solution, thereby overcoming the defects in the prior art.

本发明的技术方案是:该聚合物过滤因子的检测装置包括电子天平、控制器,所述的电子天平与所述的控制器导线连接,电子天平上放置有集液器,集液器上方设置有储液器,储液器的出液口下端正对于集液器的上开口,储液器内底部有滤膜,储液器上端通过管线顺次连接有电磁阀、减压阀及气瓶,控制器与电磁阀相连接。The technical solution of the present invention is: the detection device of the polymer filtration factor includes an electronic balance and a controller, the electronic balance is connected to the controller wire, a liquid collector is placed on the electronic balance, and a liquid collector is arranged above the liquid collector. There is a liquid reservoir, the lower end of the liquid outlet of the liquid reservoir is facing the upper opening of the liquid collector, the inner bottom of the liquid reservoir has a filter membrane, and the upper end of the liquid reservoir is connected with a solenoid valve, a pressure reducing valve and a gas cylinder in sequence through a pipeline , the controller is connected with the solenoid valve.

本发明具有如下有益效果:采取上述方案后,用电子天平称质量法替代量筒量体积法,可以大大提高测量精度,即若电子天平的测试精度为0.1g,采用电子天平取代最小刻度为1ml的量筒,测试精度就可以提高10倍。此外,还可以有效避免现有测试仪器中因量筒内安装液位电极探头而给清洗工作带来的不便和探头腐蚀失效问题。The present invention has the following beneficial effects: after adopting the above scheme, the measurement accuracy can be greatly improved by using the electronic balance weighing method instead of the measuring cylinder measuring volume method, that is, if the test accuracy of the electronic balance is 0.1g, the electronic balance can be used to replace the one with the smallest scale of 1ml. measuring cylinder, the test accuracy can be increased by 10 times. In addition, it can also effectively avoid the inconvenience of cleaning work caused by the liquid level electrode probe installed in the measuring cylinder and the problem of probe corrosion failure in the existing testing instrument.

附图说明: Description of drawings:

附图1是本实用新型的结构示意图。Accompanying drawing 1 is the structural representation of the utility model.

图中1-电磁阀,2-储液器,3-滤膜,4-集液器,5-电子天平,6-控制器,7-打印机,8-气瓶,9-减压阀。In the figure, 1-solenoid valve, 2-liquid reservoir, 3-filter membrane, 4-liquid collector, 5-electronic balance, 6-controller, 7-printer, 8-gas cylinder, 9-pressure reducing valve.

具体实施方式: Detailed ways:

下面结合附图对本新型作进一步说明:该聚合物过滤因子的检测装置包括电子天平5、控制器6,所述的电子天平5与所述的控制器6导线连接,电子天平5上放置有集液器4,集液器4上方设置有储液器2,储液器2的出液口下端正对于集液器4的上开口,由储液器2流出的液体由集液器4来收集,并由电子天平5来称重,储液器2内底部有滤膜3,聚合物溶液由滤膜3进行过滤,储液器2上端通过管线顺次连接有电磁阀1、减压阀9及气瓶8,控制器6与电磁阀1相连接,气瓶8提供恒压气体进入储液器2内,储液器2内的聚合物溶液经过过滤流到储液器2内。Below in conjunction with accompanying drawing, the present invention is further described: the detecting device of this polymer filter factor comprises electronic balance 5, controller 6, and described electronic balance 5 is connected with described controller 6 leads, is placed on the electronic balance 5 A liquid container 4, a liquid reservoir 2 is arranged above the liquid collector 4, the lower end of the liquid outlet of the liquid reservoir 2 is facing the upper opening of the liquid collector 4, and the liquid flowing out of the liquid reservoir 2 is collected by the liquid collector 4 , and weighed by an electronic balance 5, there is a filter membrane 3 at the bottom of the liquid reservoir 2, and the polymer solution is filtered by the filter membrane 3, and the upper end of the liquid reservoir 2 is connected with a solenoid valve 1 and a pressure reducing valve 9 in sequence through a pipeline And the gas cylinder 8, the controller 6 is connected with the electromagnetic valve 1, the gas cylinder 8 provides constant pressure gas to enter the liquid storage 2, and the polymer solution in the liquid storage 2 flows into the liquid storage 2 through filtration.

通常矿场聚合物溶液的聚合物质量浓度为0.1%,在常温条件下水和聚合物干粉密度分别为1.0g/ml和0.87g/ml。以100g水和聚合物溶液为例,水体积为100ml,质量浓度为0.1%的聚合物溶液体积计算如下:(1)水质量99.9g(100g×99.9%),对应体积99.9ml;(2)聚合物质量0.1g(100g×0.1%),对应体积0.115ml(0.1g÷0.87g/ml);(3)聚合物溶液体积为100.015ml(99.9ml+0.115ml)。100g聚合物溶液体积只比相同质量水的体积大0.015ml。由此可见,可以近似认为聚合物溶液密度与水密度相同。这样一来,在数值上,聚合物溶液体积毫升数就等于聚合物溶液质量克数,即可以用电子天平称质量替代量筒量体积。若电子天平的测试精度为0.1g即0.1ml,采用电子天平取代最小刻度为1ml的量筒,测试精度就可以提高10倍,此外,还可以避免现有测试仪器中因量筒内安装液位电极探头而给清洗工作带来的不便和探头腐蚀失效问题。本新型中所述的技术方案首先将待测量的聚合物溶液注入下端带有可控出液口的储液器2内;然后将电子天平5垂直置于储液器2出液口下端,电子天平5上的集液器4开口正对于储液器出液口;依次打开出液口,从第一滴溶液滴入电子天平上的容器内时开始计时,将该时间设定为T0;顺序记录下容器内溶液质量达到100克时的时间T100;记录下容器内溶液质量达到200克时的时间T200;记录下容器内溶液质量达到300克时的时间T300;然后即可按照如下公式计算:Usually, the polymer mass concentration of the polymer solution in the mine is 0.1%, and the density of water and polymer dry powder are respectively 1.0 g/ml and 0.87 g/ml under normal temperature conditions. Taking 100g of water and polymer solution as an example, the volume of water is 100ml, and the volume of polymer solution with a mass concentration of 0.1% is calculated as follows: (1) water quality 99.9g (100g×99.9%), corresponding volume 99.9ml; (2) The mass of the polymer is 0.1g (100g×0.1%), and the corresponding volume is 0.115ml (0.1g÷0.87g/ml); (3) the volume of the polymer solution is 100.015ml (99.9ml+0.115ml). The volume of 100g polymer solution is only 0.015ml larger than the volume of the same quality water. It can be seen that the density of the polymer solution can be approximately considered to be the same as that of water. In this way, numerically, the polymer solution volume in milliliters is equal to the polymer solution mass in grams, that is, the electronic balance can be used to weigh the mass instead of the graduated cylinder to measure the volume. If the test accuracy of the electronic balance is 0.1g or 0.1ml, the test accuracy can be increased by 10 times by using the electronic balance instead of the measuring cylinder with a minimum scale of 1ml. And the inconvenience brought to the cleaning work and the corrosion failure problem of the probe. In the technical scheme described in the present model, the polymer solution to be measured is first injected into the liquid reservoir 2 with a controllable liquid outlet at the lower end; then the electronic balance 5 is vertically placed at the lower end of the liquid outlet of the liquid reservoir 2, The opening of the liquid collector 4 on the balance 5 is facing the liquid outlet of the liquid reservoir; the liquid outlet is opened successively, and the timing is started when the first drop of solution is dripped into the container on the electronic balance, and the time is set as T 0 ; Sequentially record the time T 100 when the quality of the solution in the container reaches 100 grams; record the time T 200 when the quality of the solution in the container reaches 200 grams; record the time T 300 when the quality of the solution in the container reaches 300 grams; then you can follow Calculated with the following formula:

NN == (( TT 300300 -- TT 00 )) -- (( TT 200200 -- TT 00 )) (( TT 200200 -- TT 00 )) -- (( TT 100100 -- TT 00 ))

其中所得到的N就为聚合物过滤因子。The obtained N is the polymer filter factor.

如图1所示,具体操作过程为:储液器2内底部装有滤膜3,首先将储液器2内装入约400ml聚合物溶液,集液器4放到电子天平5上并将控制器6清0,然后启动电源和气源电磁阀1开关,恒压气体从气瓶8开始进入储液器2。当观察到储液器2出口流出第一滴聚合物溶液时,启动控制器6上“运行”开关,仪器开始称质量(量体积)和计时。当集液器4内液体质量分别达到100g、200g和300g时,控制器6自动记录相应时间T1、T2和T3。在300g时,控制器6发出指令,关闭电磁阀1,气源被切断,计算和保存过滤因子等有关参数。操作人员可以根据实际需求决定是否由打印机7输出最终结果。As shown in Figure 1, the specific operation process is: the bottom of the liquid reservoir 2 is equipped with a filter membrane 3, at first the liquid reservoir 2 is filled with about 400ml of polymer solution, the liquid collector 4 is placed on the electronic balance 5 and the control The device 6 is cleared to 0, and then the power supply and the gas source solenoid valve 1 switch are started, and the constant-pressure gas enters the liquid reservoir 2 from the gas cylinder 8 . When the first drop of polymer solution flows out of the outlet of the liquid reservoir 2, start the "run" switch on the controller 6, and the instrument starts weighing (volume) and timing. When the mass of liquid in the liquid collector 4 respectively reaches 100g, 200g and 300g, the controller 6 automatically records the corresponding times T 1 , T 2 and T 3 . At 300 g, the controller 6 issues an instruction to close the solenoid valve 1, cut off the gas source, and calculate and save relevant parameters such as filter factors. The operator can decide whether to output the final result by the printer 7 according to actual needs.

Claims (1)

1、一种聚合物溶液过滤因子检测装置,包括电子天平(5)、控制器(6),其特征在于:所述的电子天平(5)与所述的控制器(6)导线连接,电子天平(5)上放置有集液器(4),集液器(4)上方设置有储液器(2),储液器(2)的出液口下端正对于集液器(4)的上开口,储液器(2)内底部有滤膜(3),储液器(2)上端通过管线顺次连接有电磁阀(1)、减压阀(9)及气瓶(8),控制器(6)与电磁阀(1)相连接。1. A polymer solution filtration factor detection device, comprising an electronic balance (5), a controller (6), is characterized in that: the electronic balance (5) is connected to the controller (6) wire, and the electronic A liquid collector (4) is placed on the balance (5), a liquid reservoir (2) is arranged above the liquid collector (4), and the lower end of the liquid outlet of the liquid reservoir (2) is facing the The upper opening has a filter membrane (3) at the inner bottom of the liquid reservoir (2), and the upper end of the liquid reservoir (2) is sequentially connected with a solenoid valve (1), a pressure reducing valve (9) and a gas cylinder (8) through a pipeline. The controller (6) is connected with the solenoid valve (1).
CNU2009201446211U 2009-02-25 2009-02-25 Filtering factor detecting device of polymer solution Expired - Fee Related CN201359589Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102927953A (en) * 2012-11-08 2013-02-13 西南石油大学 Test method for hydraulics size of shear flow polymer and test device thereof
CN104237045A (en) * 2014-06-05 2014-12-24 上海沃杉化工有限公司 Novel drainability tester
CN112098259A (en) * 2020-07-23 2020-12-18 中国包装科研测试中心 Oxygen absorption performance measuring device and method for deoxidizer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102927953A (en) * 2012-11-08 2013-02-13 西南石油大学 Test method for hydraulics size of shear flow polymer and test device thereof
CN104237045A (en) * 2014-06-05 2014-12-24 上海沃杉化工有限公司 Novel drainability tester
CN112098259A (en) * 2020-07-23 2020-12-18 中国包装科研测试中心 Oxygen absorption performance measuring device and method for deoxidizer

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