CN201359426Y - Mobile continuous rice dryer - Google Patents

Mobile continuous rice dryer Download PDF

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Publication number
CN201359426Y
CN201359426Y CNU2008202027899U CN200820202789U CN201359426Y CN 201359426 Y CN201359426 Y CN 201359426Y CN U2008202027899 U CNU2008202027899 U CN U2008202027899U CN 200820202789 U CN200820202789 U CN 200820202789U CN 201359426 Y CN201359426 Y CN 201359426Y
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rice
drying
guide plate
cooling device
screening device
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赵锡和
吴耀森
陈永春
李浩权
龚丽
陈明
胡光华
陈煜龙
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GUANGDONG HONGKE AGRICULTURAL MACHINERY RESEARCH & DEVELOPMENT CO., LTD.
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GUANGDONG AGRICULTURAL MACHINERY RESEARCH INSTITUTE
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/85Food storage or conservation, e.g. cooling or drying

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Abstract

本实用新型涉及移动式稻谷连续干燥机,属干燥加工机械,包括上料绞龙、风筛选装置、干燥滚筒、出料冷却装置、传动机构、供热系统、电器控制系统和汽车底盘等部件,干燥机整体均装设在农用汽车底盘上以便移动,上料绞龙出口处设有去除稻谷杂质的风筛选装置,干燥机主体由三层筒体组成滚筒体,每层筒体内装不同旋向的螺旋导板及不同角度的抄板,使每层稻谷的流向不同,实现由内层经中层到外层连续干燥的目的,再经末端的出料冷却装置冷却,最后稻谷经出料口排出。该机结构紧凑,体积轻巧,移动方便,干燥效率高,能耗低,经处理的品质稳定。

The utility model relates to a mobile rice continuous dryer, which belongs to a drying processing machine, including a feeding auger, a wind screening device, a drying drum, a discharging cooling device, a transmission mechanism, a heating system, an electrical control system and an automobile chassis. The whole dryer is installed on the chassis of the agricultural vehicle for moving. The outlet of the feeding auger is equipped with a wind screening device for removing impurities in the rice. The main body of the dryer is composed of three layers of drums, each layer of drums is equipped with different rotation directions. The special spiral guide plate and the lifting plate with different angles make the flow direction of each layer of rice different, realizing the purpose of continuous drying from the inner layer to the outer layer, and then cooled by the discharge cooling device at the end, and finally the rice is discharged through the discharge port. The machine is compact in structure, light in size, easy to move, high in drying efficiency, low in energy consumption, and stable in quality.

Description

移动式稻谷连续干燥机 Mobile Rice Continuous Dryer

技术领域 technical field

本实用新型涉及粮食加工机械,特别是一种移动式稻谷连续干燥机。The utility model relates to a grain processing machine, in particular to a mobile rice continuous dryer.

背景技术 Background technique

近年来,全国各地先后研制出多种形式的干燥机,如三久、金子、三发发和顺流、逆流、混流形式塔式干燥机等,这些进口、国产的干燥机投入市场多年却难以普及,尤其是南方地区推广面不大。分析其原因有:1、上述机型适宜在大型的谷物干燥中心使用,在我们现有的农业经济基础和社会环境条件下,除去国家大型粮库和农场外,一般农户和投资者既难以承受资金压力,亦无法获得满意回报;2、此类干燥机基本是以北方的气候条件和物料为前提而设计的,并不适用于南方高温、高湿稻谷的干燥;3、现有的粮食干燥机价格昂贵、干燥效率低、能耗高、批次处理周期长;4、固定式作业,机器利用率低。要解决述中问题,必须突破传统的稻谷干燥思路的约束,注重新技术的应用,针对我省高温、高湿的气候特点,对症下药,研制出适用机型,解决我省稻谷干燥的难题。In recent years, various types of dryers have been developed all over the country, such as Sanjiu, Jinzi, Sanfafa and downstream, countercurrent, and mixed-flow tower dryers. These imported and domestic dryers have been in the market for many years but are difficult to popularize. , especially in the southern region, the promotion is not large. The reasons are as follows: 1. The above-mentioned models are suitable for use in large-scale grain drying centers. Under our existing agricultural economic foundation and social environment conditions, except for large-scale national grain depots and farms, it is difficult for ordinary farmers and investors to bear Fund pressure, and can not obtain satisfactory returns; 2. This type of dryer is basically designed based on the climatic conditions and materials in the north, and is not suitable for drying high-temperature and high-humidity rice in the south; 3. The existing grain drying The machine is expensive, the drying efficiency is low, the energy consumption is high, and the batch processing cycle is long; 4, fixed operation, the machine utilization rate is low. To solve the above problems, we must break through the constraints of traditional rice drying ideas, pay attention to the application of new technologies, and develop suitable models to solve the problem of rice drying in our province according to the climate characteristics of high temperature and high humidity in our province.

发明内容 Contents of the invention

本实用新型的目的在于提供一种体积小、效率高、能耗低、移动方便、实现连续干燥的移动式稻谷连续干燥机。The purpose of the utility model is to provide a mobile rice continuous dryer with small volume, high efficiency, low energy consumption, convenient movement and continuous drying.

本实用新型的技术目的通过以下技术方案实现:一种移动式稻谷连续干燥机,包括上料搅龙、风筛选装置、间接燃油热风炉、干燥滚筒、冷却装置、传动系统、电控系统和汽车底盘,在上料搅龙的出口处设置有风筛选装置,风筛选装置上安装有可调节角度的活动筛网及可调节距离的轴流风机,干燥滚筒为三层筒体组合成一体,内筒和外筒的内壁焊接有正向螺旋导板,中筒的内壁焊接有反向螺旋导板,每段螺旋导板中装有使稻谷提升均布整个滚筒内空间的不同形状、角度的抄板和导向板,间接燃油热风炉的热源连接至干燥滚筒的内筒,干燥机的一侧顶端设有排除湿气的排湿口,实现稻谷降温的冷却装置与出料口连接。The technical purpose of the utility model is achieved through the following technical solutions: a mobile rice continuous dryer, including a feeding auger, a wind screening device, an indirect fuel oil hot blast stove, a drying drum, a cooling device, a transmission system, an electric control system and an automobile The chassis is equipped with a wind screening device at the outlet of the feeding auger. The wind screening device is equipped with an adjustable angle movable screen and an adjustable distance axial flow fan. The drying drum is a combination of three layers of cylinders. The inner wall of the cylinder and the outer cylinder is welded with a forward spiral guide plate, and the inner wall of the middle cylinder is welded with a reverse spiral guide plate. Each section of the spiral guide plate is equipped with lifting plates and guides of different shapes and angles to make the rice lift evenly distributed throughout the inner space of the drum. Plate, the heat source of the indirect fuel-fired hot air stove is connected to the inner cylinder of the drying drum, and the top of one side of the dryer is provided with a moisture discharge port for removing moisture, and the cooling device for realizing the cooling of the rice is connected to the discharge port.

所述干燥滚筒的后段设置有冷却装置。The rear section of the drying drum is provided with a cooling device.

所述的干燥机安装在汽车底盘上并与汽车底盘一体结合。The dryer is installed on the chassis of the car and integrated with the chassis of the car.

本实用新型的特点是该机由上料搅龙、风筛选装置、间接燃油热风炉、干燥滚筒、冷却装置、传动系统、电控系统和汽车底盘组成,结构合理,性能好,自动化程度高。The utility model is characterized in that the machine is composed of a feeding auger, a wind screening device, an indirect fuel oil hot blast stove, a drying drum, a cooling device, a transmission system, an electric control system and an automobile chassis, and has reasonable structure, good performance and high degree of automation.

本连续干燥机的主要工作原理是:收获的稻谷通过上料搅龙提升到风筛选装置的导料斗,通过调节活动筛网的角度和轴流风机的距离,去除稻谷中杂质,使干净的湿稻谷经接料斗进入进料机构,通过进料机构喂入到干燥滚筒的入口内筒,通过传动机构驱动干燥滚筒转动,在焊接在筒体内的螺旋导板和抄板的作用下,稻谷在运动状态下抛洒、分散、悬浮、前移,由内筒经中筒到外筒运动;干燥的热介质由间接燃油热风炉燃烧后洁净的热空气,对稻谷进行热交换,带走稻谷中的水分,达到干燥的目的;然后干燥后的稻谷进入冷却装置,利用环境自然空气冷却处理,达到冷却物料与环境温度、湿度的平衡,经出料口排出,完成干燥过程。The main working principle of this continuous dryer is: the harvested rice is lifted to the guide hopper of the air screening device through the feeding auger, and the impurities in the rice are removed by adjusting the angle of the movable screen and the distance of the axial flow fan, so that the clean wet The rice enters the feeding mechanism through the hopper, and is fed into the inlet inner cylinder of the drying drum through the feeding mechanism, and the drying drum is driven to rotate through the transmission mechanism. Sprinkle, disperse, suspend, and move forward, moving from the inner cylinder to the outer cylinder through the middle cylinder; the dry heat medium is heated by the clean hot air burned by the indirect fuel-fired hot air stove, and the rice is heat-exchanged to take away the moisture in the rice. To achieve the purpose of drying; then the dried rice enters the cooling device and is cooled by the natural air of the environment to achieve the balance between the cooled material and the ambient temperature and humidity, and is discharged through the discharge port to complete the drying process.

与现有技术相比,本实用新型具有以下技术优势:Compared with the prior art, the utility model has the following technical advantages:

1、连续干燥,自动化程度高,操作便易,设备的可靠性与稳定性高。1. Continuous drying, high degree of automation, easy operation, high reliability and stability of the equipment.

2、稻谷经抄板提升、漂浮,受热面积大,充分与热空气进行热交换,处理效率高。2. The rice is lifted and floated by the lifting board, the heating area is large, and the heat exchange with the hot air is fully performed, and the processing efficiency is high.

3、风筛选装置首先直接去除湿的杂质,降低能耗,进而大幅降低设备运行与损耗成本。3. The wind screening device first directly removes wet impurities, reduces energy consumption, and then greatly reduces equipment operation and loss costs.

4、结构紧凑,体积小巧,移动灵活,作业方便。4. Compact structure, small size, flexible movement and convenient operation.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1为移动式稻谷连续干燥机的结构示意图;Fig. 1 is the structural representation of mobile paddy continuous dryer;

图2为图1中A-A的干燥滚筒剖面图;Fig. 2 is the sectional view of the drying drum of A-A in Fig. 1;

图3为图1中B-B的风筛选装置剖面图。Fig. 3 is a sectional view of the wind screening device B-B in Fig. 1 .

图中:1、上料搅龙,2、风筛选装置,3、进料机构,4、供热风机,5、间接燃油热风炉,6、传动系统,7、校平机构,8、汽车底盘,9、油箱,10、电控系统,11、干燥滚筒,12、冷却装置,13、排湿口,14、出料口,15外筒,16、中筒,17、内筒,18、螺旋导板,19、抄板,20、导向板,21、接料斗,22、活动筛网,23大杂出口,24、轴流风机,25、小(轻)杂质,26、稻谷,27、大杂28、导料斗。In the figure: 1. Feeding auger, 2. Wind screening device, 3. Feeding mechanism, 4. Heating fan, 5. Indirect fuel oil hot blast stove, 6. Transmission system, 7. Leveling mechanism, 8. Automobile chassis , 9. Fuel tank, 10. Electric control system, 11. Drying drum, 12. Cooling device, 13. Damp outlet, 14. Outlet, 15. Outer cylinder, 16. Middle cylinder, 17. Inner cylinder, 18. Spiral Guide plate, 19, copying plate, 20, guide plate, 21, hopper, 22, movable screen, 23 large miscellaneous outlets, 24, axial fan, 25, small (light) impurities, 26, paddy, 27, large miscellaneous 28, guide hopper.

具体实施方式 Detailed ways

参照图1与图2所示,移动式稻谷连续干燥机到达作业现场后,通过调节校平机构7,将干燥滚筒11调节水平,汽车底盘8的车轮免受压力;接通电源后,把电控系统10中干燥温度控制仪设定所需温度值,打开油箱9阀门向燃烧机供油,开启间接燃油热风炉5开关进行升温,当温度接近设定的温度时,启动传动系统6驱动干燥滚筒11转动;湿稻谷经上料搅龙1提升到风筛选装置20的接料斗21上方,在轴流风机24和活动筛网22的共同作用下,把湿稻谷中杂质除去,干净的稻谷26进入到进料机构3中,通过进料机构3的螺旋叶片水平把稻谷推进到干燥滚筒11的内筒17入口处,焊接在内筒的正向螺旋导板18作用下,稻谷从右到左水平移动,在移动过程中,焊接在螺旋导板内的不同角度抄板19把稻谷抄起、提升,在不同的高度洒落,充满内筒整个空间,充分与热空气接触,进行干燥,在导向板20的作用下,防止稻谷在下落中向后运动,稻谷和热空气从内筒的未端进入到中筒16的入口处,在中筒16内的反向螺旋导板18作用下,稻谷从左到右水平移动,同时稻谷在抄板19和导向板20的作用下与经过内筒交换后的热空气进行干燥;稻谷到达中筒的未端,进入到外筒15的入口处,在外筒15内的正向螺旋导板18作用下,稻谷从右到左水平移动,同时稻谷在抄板19和导向板20的作用下与经过内、中筒交换后的热空气进行干燥,稻谷到达外筒15的未端,在抄板作用下把稻谷导进冷却装置12,通过泠却风机把室温的空气抽入到冷却装置12内,冷却干燥后的稻谷,而湿气和废气经排湿口13排出,稻谷经出料口14排出,连续进行上述过程,即可。Referring to Fig. 1 and Fig. 2, after the mobile rice continuous dryer arrives at the work site, the drying drum 11 is adjusted to the level by adjusting the leveling mechanism 7, so that the wheels of the automobile chassis 8 are free from pressure; The drying temperature controller in the control system 10 sets the required temperature value, opens the fuel tank 9 valve to supply oil to the burner, turns on the indirect fuel oil hot blast stove 5 switch to heat up, and when the temperature is close to the set temperature, starts the transmission system 6 to drive the drying The drum 11 rotates; the wet rice is lifted to the top of the hopper 21 of the wind screening device 20 through the feeding auger 1, and under the joint action of the axial flow fan 24 and the movable screen 22, the impurities in the wet rice are removed, and the clean rice 26 Entering the feeding mechanism 3, the rice is pushed horizontally to the entrance of the inner cylinder 17 of the drying drum 11 through the spiral blade of the feeding mechanism 3, and under the action of the forward spiral guide plate 18 welded on the inner cylinder, the rice is horizontally from right to left Moving, during the moving process, the paddles 19 at different angles welded in the spiral guide plate pick up and lift the rice, sprinkle it at different heights, fill the entire space of the inner cylinder, fully contact with the hot air, and dry it on the guide plate 20. Under the action of the paddy, it prevents the paddy from moving backward during the fall. The paddy and hot air enter the entrance of the middle tube 16 from the end of the inner tube. Move horizontally to the right, and at the same time, the rice is dried with the hot air exchanged by the inner cylinder under the action of the lifting plate 19 and the guide plate 20; the rice reaches the end of the middle cylinder and enters the entrance of the outer cylinder 15. Under the action of the positive spiral guide plate 18, the rice moves horizontally from right to left, and at the same time, the rice is dried with the hot air exchanged by the inner and middle cylinders under the action of the lifting plate 19 and the guide plate 20, and the rice reaches the outer cylinder 15. At the end, the rice is guided into the cooling device 12 under the action of the lifting board, and the air at room temperature is sucked into the cooling device 12 through the cooling fan, and the dried rice is cooled, and the moisture and waste gas are discharged through the moisture discharge port 13. Paddy is discharged through discharge port 14, carries out above-mentioned process continuously, gets final product.

参照图3所示,湿稻谷经上料搅龙1提升到风筛选装置20的接料斗21上方,通过调节轴流风机24的前后距离(轴流风机越靠近稻谷负压越大,吸力越大),尽量把稻谷中的小(轻)杂质25吸走,但不能把稻谷吸走;同时调节活动筛网22的角度,让稻谷顺利通过筛网,而较长的大杂27沿筛面流向大杂出口23排出机外,干净的稻谷26经接料斗21收集导入到进料机构3中。With reference to shown in Fig. 3, wet paddy is lifted to the top of the hopper 21 of wind screening device 20 through feeding auger 1, by adjusting the front and back distance of axial flow fan 24 (the closer the axial flow fan is to the paddy negative pressure, the greater the suction force will be) ), try to suck away the small (light) impurities 25 in the rice, but the rice cannot be sucked away; at the same time, adjust the angle of the movable screen 22 to allow the rice to pass through the screen smoothly, while the longer large impurities 27 flow along the screen surface. The miscellaneous outlet 23 is discharged outside the machine, and the clean rice 26 is collected and introduced into the feed mechanism 3 through the hopper 21 .

Claims (3)

1, a kind of portable paddy continuous drier, comprise material loading screw feeder (1), pneumatic jig screening device (2), indirect warm air oil furnace (5), drying drum (11), cooling device (12), transmission system (6), electric-control system (10) and automobile chassis (8), it is characterized in that: be provided with pneumatic jig screening device (2) in the exit of material loading screw feeder (1), the movable screen cloth (22) of adjustable-angle and the axial flow blower (24) of adjustable distance are installed on the pneumatic jig screening device (2), drying drum (11) is that three layers of cylindrical shell are combined into one, the inwall of inner core (17) and urceolus (15) is welded with transport screw guide plate (18), the inwall of middle tube (16) is welded with reverse acting spiral guide plate (18), in every section spiral guide plate the difformity that makes paddy promote space in the uniform whole cylinder is housed, flight of angle (19) and guide plate (20), the thermal source of warm air oil furnace (5) is connected to the inner core of drying drum (11) indirectly, one side top of drying machine is provided with the moisture exhausting port (13) of getting rid of moisture, realizes that the cooling device (12) of paddy cooling is connected with discharging opening (14).
2, portable paddy continuous drier according to claim 1, it is characterized in that: the back segment of described drying drum (11) is provided with cooling device (12).
3, portable paddy continuous drier according to claim 1 is characterized in that: described drying machine is installed in automobile chassis (8) and goes up and combine with the automobile chassis one.
CNU2008202027899U 2008-11-03 2008-11-03 Mobile continuous rice dryer Expired - Lifetime CN201359426Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106091631A (en) * 2016-08-15 2016-11-09 河南工业大学 Grain drying and cleaning integrated machine
CN107894139A (en) * 2017-10-16 2018-04-10 李烨 Automation is tedded, collected and check weighing electromechanical equipment
CN112113399A (en) * 2020-09-07 2020-12-22 安徽云龙粮机有限公司 Integrated grain conveying, screening and drying system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106091631A (en) * 2016-08-15 2016-11-09 河南工业大学 Grain drying and cleaning integrated machine
CN107894139A (en) * 2017-10-16 2018-04-10 李烨 Automation is tedded, collected and check weighing electromechanical equipment
CN112113399A (en) * 2020-09-07 2020-12-22 安徽云龙粮机有限公司 Integrated grain conveying, screening and drying system

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