CN201353853Y - Rotary batching apparatus - Google Patents
Rotary batching apparatus Download PDFInfo
- Publication number
- CN201353853Y CN201353853Y CNU2008201816163U CN200820181616U CN201353853Y CN 201353853 Y CN201353853 Y CN 201353853Y CN U2008201816163 U CNU2008201816163 U CN U2008201816163U CN 200820181616 U CN200820181616 U CN 200820181616U CN 201353853 Y CN201353853 Y CN 201353853Y
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- China
- Prior art keywords
- loader
- discharger
- barrel
- motor
- proportioner
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- Expired - Fee Related
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- Weight Measurement For Supplying Or Discharging Of Specified Amounts Of Material (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
A rotary batching apparatus comprises a central motor, an upper frame, a lower frame, a charging barrel, a discharger, a material supplier, an electronic loadcell scale, a batching hopper, a frequency converter, an electric appliance control device and a computer control device. The upper frame is arranged on the lower frame. The central motor is arranged in the lower frame. The power output end of the central motor cooperates with the upper frame through a transmission shifting mechanism. The charging barrel is arranged on the upper frame. The discharger is arranged at the lower part of the charging barrel and fixedly connected with the charging barrel. The material supplier is arranged in the charging barrel. The electronic loadcell scale is arranged on the lower frame. The electronic loadcell scale, the frequency converter and the electric appliance control device are connected with the computer control device. The frequency converter is connected with the central motor and a material supplying motor. The electric appliance control device is connected with a switch and a button. The rotary batching apparatus overcomes the problems of errors, faults, low work efficiency, formulation data secret loss and environment pollution which are caused by manual operation during rubber stock weighing formulation; in addition, the rotary batching apparatus reduces the product cost, improves the production efficiency and the product quality, and is strongly practical.
Description
Technical field
The utility model relates to a kind of rotary proportioner that is used for rubber industry granular material batching, belongs to the chemical rubber apparatus field.
Background technology
At present in the rubber industry production process; rubber raw materials is weighed to fill a prescription and is finished by manually operating; for the degree of accuracy of preparing burden and operating efficiency, has very big randomness and uncertain like this; operating personnel take by mistake easily or repeat and take; weigh and also be easy to generate error; operating efficiency is very low; and the important rubber raw materials formulation data of production usefulness may be given away secrets owing to adopting the manual work batching to cause; and rubber raw materials prescription and weighing to the quality of rubber product; quality and the efficient that guarantees following process is played an important role; environmental pollution simultaneously is also relatively more serious; therefore, how to guarantee product quality and increase work efficiency secret formulation data; the protection environment, guarantee simultaneously rubber raw materials weigh the efficiently and accurately of prescription become present rubber industry produce in an important problem.
Summary of the invention
The utility model provides a kind of rotary proportioner of novelty, adopt computer program control, the multistation mode of weighing and burden simultaneously, realize the mechanization of rubber raw materials weighing and burden, thereby realize the purpose of high efficiency and high-precision weighing prescription, solved the low problem of sum of errors operating efficiency that existing rubber raw materials is weighed and filled a prescription and caused with manually-operated.
The technical solution adopted in the utility model is:
Rotary proportioner, comprise: middle electrocardiograph 1, upper spider 2, lower bearing bracket 3, barrel 4, discharger 5, loader 6, electronic scale 7, batch hopper 8, frequency converter, electric apparatus control apparatus, computer controller, optoelectronic switch, start button, upper spider 2 is installed on the lower bearing bracket 3, middle electrocardiograph 1 is installed in the lower bearing bracket 3, the clutch end of middle electrocardiograph 1 matches with upper spider 2 by transmission shifting mechanism, barrel 4 is installed on the upper spider 2, discharger 5 is positioned at the bottom of barrel 4 and fixedlys connected with barrel 4, loader 6 is installed in the barrel 4, electronic scale 7, batch hopper 8 is positioned at the below of discharger 5, electronic scale 7 is installed on the lower bearing bracket 3, batch hopper 8 is installed on the electronic scale 7, electronic scale 7 is connected with computer controller by transmission line, frequency converter is by transmission line and computer controller, middle electrocardiograph 1, motor for feeding 51 is connected, and electric apparatus control apparatus is by transmission line and computer controller, optoelectronic switch, starting button is connected.
The barrel of proportioner is made of a plurality of barrel 4, a plurality of barrels 4 be that circumference formula structural order is arranged around the upper spider 2 and location and installation on upper spider 2, barrel 4 is a tubular structure, and the bottom is the inverted cone shape structure and is provided with discharging opening, and this discharging opening is connected with the charging aperture of discharger 5.
Loader 6 is strain formula structure, moves up and down in barrel 4.
Discharger 5 is by motor for feeding 51, motor gear 52, helical axis gear 53, helical axis 54, discharger housing 55, loader gear 56, loader power transmission shaft 57, loader eccentric wheel 58, loader connecting rod 59 constitutes, motor gear 52 is installed on the power transmission shaft of motor for feeding 51, motor gear 52 transmission that is meshed with helical axis gear 53, helical axis gear 53 is installed on the helical axis 54, helical axis 54 is installed in the discharger housing 55, helical axis gear 53 transmission that is meshed with loader gear 56, loader gear 56 is installed on the loader power transmission shaft 57, loader power transmission shaft 57 is connected with loader eccentric wheel 58, loader eccentric wheel 58 is connected with loader connecting rod 59 by bearing pin, loader connecting rod 59 is connected with loader 6 by bearing pin, helical axis 54 can reverse, and discharger 5 adopts helical axis 54 counter-rotatings to stop discharging and rewinding.
Middle electrocardiograph 1, motor for feeding 51 are by the Frequency Converter Control speed governing.
Middle electrocardiograph 1, motor for feeding 51 are by electric apparatus control apparatus and computer controller control rotating.
The another kind of frame mode of proportioner is that electronic scale 7, batch hopper 8 and motor for feeding 51 only respectively are provided with one in proportioner, control by computer controller and electric apparatus control apparatus, realize disengaging and engagement between motor gear 52 and the helical axis gear 53, whole barrels 4, discharger 5 shared electronic scales 7, batch hopper 8 and motor for feeding 51 are prepared burden.
The beneficial effects of the utility model are: owing to adopted rotary proportioner of the present utility model, thoroughly overcome rubber raw materials weigh prescription with error that the manual mode of operation brought, make mistakes, operating efficiency lowly, formulation data is given away secrets and environmental pollution problems, particularly for the bigger big-and-middle-sized rubber enterprise of output, effect is remarkable especially, can increase substantially operating efficiency, reducing sum of errors makes mistakes, reduce product cost, enhance productivity, improve the quality of products, have very strong practicality, thereby market prospects are boundless.
Description of drawings
Fig. 1: the perspective view that is the rotary proportioner of the utility model;
Fig. 2: the front view that is the rotary proportioner of the utility model;
Fig. 3: the vertical view that is Fig. 2;
Fig. 4: be the A-A cutaway view among Fig. 3;
Fig. 5: be the discharger among Fig. 4 and the partial sectional view of loader;
Fig. 6: the control device operation principle schematic diagram that is the rotary proportioner of the utility model.
Among Fig. 1: 2, upper spider 3, lower bearing bracket 4, barrel 5, discharger 7, electronic scale 8, batch hopper
Among Fig. 2: 3, lower bearing bracket 4, barrel 5, discharger 7, electronic scale 8, batch hopper
Among Fig. 3: 1, middle electrocardiograph 2, upper spider 3, lower bearing bracket 4, barrel 7, electronic scale 8, batch hopper
Among Fig. 4: 1, middle electrocardiograph 2, upper spider 3, lower bearing bracket 4, barrel 5, discharger 6, loader 7, electronic scale 8, batch hopper
Among Fig. 5: 6, loader 51, motor for feeding 52, motor gear 53, helical axis gear 54, helical axis 55, discharger housing 56, loader gear 57, loader power transmission shaft 58, loader eccentric wheel 59, loader connecting rod
The specific embodiment
As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, shown in Figure 6.
Rotary proportioner, by: middle electrocardiograph 1, upper spider 2, lower bearing bracket 3, barrel 4, discharger 5, loader 6, electronic scale 7, batch hopper 8, frequency converter, electric apparatus control apparatus, computer controller, optoelectronic switch, startup button are formed.
Discharger 5, by: motor for feeding 51, motor gear 52, helical axis gear 53, helical axis 54, discharger housing 55, loader gear 56, loader power transmission shaft 57, loader eccentric wheel 58, loader connecting rod 59 are formed.
The barrel of proportioner is made of a plurality of barrel 4, a plurality of barrels 4 be that circumference formula structural order is arranged around the upper spider 2 and location and installation on upper spider 2, barrel 4 is a tubular structure, and the bottom is the inverted cone shape structure and is provided with discharging opening, and this discharging opening is connected with the charging aperture of discharger 5.
Loader 6 is strain formula structure, moves up and down in barrel 4.
Middle electrocardiograph 1, motor for feeding 51 are by the Frequency Converter Control speed governing.
Middle electrocardiograph 1, motor for feeding 51 are by electric apparatus control apparatus and computer controller control rotating.
The another kind of frame mode of proportioner is that electronic scale 7, batch hopper 8 and motor for feeding 51 only respectively are provided with one in proportioner, control by computer controller and electric apparatus control apparatus, realize disengaging and engagement between motor gear 52 and the helical axis gear 53, make whole barrels 4, discharger 5 shared electronic scales 7, batch hopper 8 and motor for feeding 51 batchings.
The control program that input weaves in the control computer of industrial computer is connected computer with electric apparatus control apparatus, electric apparatus control apparatus is connected with each motor, frequency converter and gauge tap, and electric apparatus control apparatus is regulated adjustment, makes it to satisfy the control requirement.
This rotary proportioner has several working methods:
A kind of working method is: adopt lower bearing bracket 3 to maintain static, upper spider 2 rotates the working method of batching, at first in each barrel 4, process the granular material that to prepare, promptly in each barrel 4, add a kind of raw material, there is the how many kinds of raw material to prepare, just should what barrels of corresponding setting 4 in the rotary proportioner, computer program is also accordingly by the requirement of what barrels setting of programming.Fill it up with each barrel 4 of material sealing, electrocardiograph 1 drives upper spider 2 rotations in the startup, thereby driving barrel 4 rotates, when needs are prepared burden, determine that earlier a position stops, and with discharger 5 and batch hopper 8 position consistencies from top to bottom, then under computer and electric apparatus control apparatus control, the motor for feeding 51 that starts on the discharger 5 drives the outside discharging of helical axis 54 rotations, how much each discharger 5 is needs according to proportion scale each station top discharge, under computer and electric apparatus control apparatus control, carry out, and by electronic scale 7, how many feedback to the computer of raw material and electric apparatus control apparatus on the batch hopper 8, when a station top discharge is finished, helical axis 54 on the discharger 5 is realized a counter-rotating action under computer and electric apparatus control apparatus control, thereby the material that will outwards export is inwardly packed up, so neither need on the discharging opening of discharger 5, closing door be set, guaranteed the accuracy of batching again, after helical axis 54 counter-rotating rewindings are finished, motor for feeding 51 just quits work, after batching on the station is finished, electrocardiograph 1 during computer and electric apparatus control apparatus started once more, control centre's motor 1 rotates and drives upper spider 2 and turns on the next station, the discharging that repeats a station requires to have carried out the discharging batching, the position that barrel 4 was stopped when station was meant batching, the position that barrel 4 is stopped should with electronic scale 7, batch hopper 8 aligns up and down, barrel 4 is from this electronic scale 7, batch hopper 8 positions turn to next electronic scale 7, batch hopper 8 positions just are called from a station and turn to another station.Loader 6 in the discharging process in the barrel 4 moves up and down under the effect of loader eccentric wheel 58, to discharger 5 feed, prevents the phenomenon of stopping up and coming to nothing and produces.
Another kind of working method is: adopt lower bearing bracket 3 to rotate, upper spider 2 fixed working methods, computer and electric apparatus control apparatus should be controlled weighing of electronic scale 7, batch hopper 8 like this, also to control the position of electronic scale 7, batch hopper 8, also will control the discharging of barrel 4 and discharger 5 simultaneously, other controls and working method and first kind of working method are roughly the same.
This rotary proportioner can also be provided with one with electronic scale 7, batch hopper 8 and 51 of motor for feeding, control by computer controller and electric apparatus control apparatus then, allow whole barrels 4, discharger 5 shared electronic scales 7, batch hopper 8 and motor for feeding 51 prepare burden, help the miniaturization of rotary proportioner like this.
Claims (9)
1, a kind of rotary proportioner, it is characterized in that: comprising: middle electrocardiograph (1), upper spider (2), lower bearing bracket (3), barrel (4), discharger (5), loader (6), electronic scale (7), batch hopper (8), frequency converter, electric apparatus control apparatus, computer controller, optoelectronic switch, start button, upper spider (2) is installed on the lower bearing bracket (3), middle electrocardiograph (1) is installed in the lower bearing bracket (3), the clutch end of middle electrocardiograph (1) matches with upper spider (2) by transmission shifting mechanism, barrel (4) is installed on the upper spider (2), discharger (5) is positioned at the bottom of barrel (4) and fixedlys connected with barrel (4), loader (6) is installed in the barrel (4), electronic scale (7), batch hopper (8) is positioned at the below of discharger (5), electronic scale (7) is installed on the lower bearing bracket (3), batch hopper (8) is installed on the electronic scale (7), electronic scale (7) is connected with computer controller by transmission line, frequency converter is by transmission line and computer controller, middle electrocardiograph (1), motor for feeding (51) is connected, and electric apparatus control apparatus is by transmission line and computer controller, optoelectronic switch, starting button is connected.
2, rotary proportioner according to claim 1, it is characterized in that: the barrel of proportioner is made of a plurality of barrels (4), a plurality of barrels (4) be that circumference formula structural order is arranged around the upper spider (2) and location and installation on upper spider (2), barrel (4) is a tubular structure, the bottom is the inverted cone shape structure and is provided with discharging opening, and this discharging opening is connected with the charging aperture of discharger (5).
3, rotary proportioner according to claim 1 is characterized in that: upper spider (2) can rotate mutually with lower bearing bracket (3), and barrel (4) rotates with upper spider (2), and electronic scale (7), batch hopper (8) rotate with lower bearing bracket (3).
4, rotary proportioner according to claim 1 is characterized in that: loader (6) is a strain formula structure, moves up and down in barrel (4).
5, rotary proportioner according to claim 1, it is characterized in that: discharger (5) is by motor for feeding (51), motor gear (52), helical axis gear (53), helical axis (54), discharger housing (55), loader gear (56), loader power transmission shaft (57), loader eccentric wheel (58), loader connecting rod (59) constitutes, motor gear (52) is installed on the power transmission shaft of motor for feeding (51), motor gear (52) transmission that is meshed with helical axis gear (53), helical axis gear (53) is installed on the helical axis (54), helical axis (54) is installed in the discharger housing (55), helical axis gear (53) transmission that is meshed with loader gear (56), loader gear (56) is installed on the loader power transmission shaft (57), loader power transmission shaft (57) is connected with loader eccentric wheel (58), loader eccentric wheel (58) is connected with loader connecting rod (59) by bearing pin, loader connecting rod (59) is connected with loader (6) by bearing pin, helical axis (54) can reverse, and discharger (5) adopts helical axis (54) counter-rotating stopping discharging and rewinding.
6, rotary proportioner according to claim 1 is characterized in that: barrel (4), discharger (5), loader (6), electronic scale (7), each parts of batch hopper (8) are proportion structure configuration in 1: 1 and are provided with in proportioner.
7, rotary proportioner according to claim 1 is characterized in that: middle electrocardiograph (1), motor for feeding (51) are by the Frequency Converter Control speed governing.
8, rotary proportioner according to claim 1 is characterized in that: middle electrocardiograph (1), motor for feeding (51) are by electric apparatus control apparatus and computer controller control rotating.
9, rotary according to claim 1 or 5 proportioner, it is characterized in that: the another kind of frame mode of proportioner is that electronic scale (7), batch hopper (8) and motor for feeding (51) only respectively are provided with one in proportioner, control by computer controller and electric apparatus control apparatus, realize automatic disengaging and engagement between motor gear (52) and the helical axis gear (53), make whole barrels (4), the shared electronic scale of discharger (5) (7), batch hopper (8) and motor for feeding (51) batching.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201816163U CN201353853Y (en) | 2008-12-30 | 2008-12-30 | Rotary batching apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201816163U CN201353853Y (en) | 2008-12-30 | 2008-12-30 | Rotary batching apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201353853Y true CN201353853Y (en) | 2009-12-02 |
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ID=41410194
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201816163U Expired - Fee Related CN201353853Y (en) | 2008-12-30 | 2008-12-30 | Rotary batching apparatus |
Country Status (1)
| Country | Link |
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| CN (1) | CN201353853Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102342469A (en) * | 2010-08-05 | 2012-02-08 | 潍坊加州阳光美食礼品有限公司 | Proportioning apparatus for flavorings |
| CN103817826A (en) * | 2014-01-26 | 2014-05-28 | 衢州市瑞龙塑胶制品有限公司 | Multiple film blowing machine shared type remote feeding device |
| CN105749804A (en) * | 2016-04-29 | 2016-07-13 | 河北工业大学 | Automatic porridge distribution device |
| CN105799094A (en) * | 2016-05-31 | 2016-07-27 | 海宁红狮宝盛科技有限公司 | Automatic batching machine |
| CN110466095A (en) * | 2019-08-08 | 2019-11-19 | 佛山市华川包装材料有限公司 | A kind of inflation film manufacturing machine feeding device |
-
2008
- 2008-12-30 CN CNU2008201816163U patent/CN201353853Y/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102342469A (en) * | 2010-08-05 | 2012-02-08 | 潍坊加州阳光美食礼品有限公司 | Proportioning apparatus for flavorings |
| CN102342469B (en) * | 2010-08-05 | 2013-10-09 | 潍坊加州阳光美食礼品有限公司 | Proportioning apparatus for flavorings |
| CN103817826A (en) * | 2014-01-26 | 2014-05-28 | 衢州市瑞龙塑胶制品有限公司 | Multiple film blowing machine shared type remote feeding device |
| CN105749804A (en) * | 2016-04-29 | 2016-07-13 | 河北工业大学 | Automatic porridge distribution device |
| CN105749804B (en) * | 2016-04-29 | 2018-03-16 | 河北工业大学 | A kind of gruel automatic recipe maker |
| CN105799094A (en) * | 2016-05-31 | 2016-07-27 | 海宁红狮宝盛科技有限公司 | Automatic batching machine |
| CN105799094B (en) * | 2016-05-31 | 2018-10-30 | 海宁红狮宝盛科技有限公司 | A kind of automatic doser |
| CN110466095A (en) * | 2019-08-08 | 2019-11-19 | 佛山市华川包装材料有限公司 | A kind of inflation film manufacturing machine feeding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091202 Termination date: 20131230 |