CN201345050Y - Loom automatic digital management system - Google Patents
Loom automatic digital management system Download PDFInfo
- Publication number
- CN201345050Y CN201345050Y CNU2008203038369U CN200820303836U CN201345050Y CN 201345050 Y CN201345050 Y CN 201345050Y CN U2008203038369 U CNU2008203038369 U CN U2008203038369U CN 200820303836 U CN200820303836 U CN 200820303836U CN 201345050 Y CN201345050 Y CN 201345050Y
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- loom
- factory
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- strange land
- protocol converter
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model relates to a loom automatic digital management system, which comprises a plurality of loom pulse data collecting modules, wherein the loom pulse data collecting modules are correspondingly connected with a plurality of looms one to one and collect running pulse of all the looms. The loom pulse data collecting modules are connected with a 485/Ethernet network protocol converter arranged in a workshop via a 485 bus, and an Ethernet port of the 485/Ethernet network protocol converter is connected with an Ethernet network which is connected with a monitor computer with ERP software via network cables. Production information and failure information of the looms are automatically obtained and record by the loom pulse data collecting modules without manual copy, thereby greatly reducing labor intensity, being capable of accurately reflecting current loom conditions and production situations in time, and avoiding data delay and errors. Besides, after collected data is transmitted to a servo desk, automation and informatization of production of the looms can be realized.
Description
Technical field
The utility model belongs to ribbon production management field, relates in particular to a kind of loom robotization digital management system.
Background technology
The data of ribbon industry production aspect all obtain by manual metering, complicate statistics at present, again by the manual typing of operator, not only labour intensity is big, and exist data to lag behind and the inaccurate problem of data, the data of record can not reflect current the loom situation and the condition of production in time, exactly, thereby have strengthened management difficulty and span of management.
Summary of the invention
The utility model mainly solves traditional loom operational data and ribbon production data by manually making a copy of, not only labour intensity is big, and exist data to lag behind and the inaccurate problem of data, the data of record can not reflect current the loom situation and the condition of production in time, exactly, thereby have strengthened the technical matters of management difficulty and span of management; Provide a kind of loom operational data and ribbon production data to obtain automatically and record by system, can reflect current the loom situation and the condition of production in time, exactly, realize the automatic management that loom work and ribbon are produced, reduce labour intensity greatly, the loom robotization digital management system of increasing work efficiency.
Above-mentioned technical matters of the present utility model is mainly solved by following technical proposals: the utility model comprises the corresponding one by one loom pulse data acquisition module of walking pace pulse continuous, that gather every loom of several and some looms, described loom pulse data acquisition module links to each other with 485/ Ethernet protocol converter in being located at the workshop by 485 buses, and the Ethernet interface of 485/ Ethernet protocol converter links to each other with the Ethernet that is connected with the supervisory control comuter that is provided with ERP software by netting twine.Loom pulse data acquisition module is gathered the pace pulse of walking of every loom in the workshop, production information (as output, failure message) is gathered, flow to 485/ Ethernet protocol converter by 485 buses, 485/ Ethernet protocol converter adopts the MODBUS communications protocol, by this agreement data are converted to the data that can transmit on computer network, communicate with the supervisory control comuter that is provided with ERP software.The production information of loom, failure message are obtained and record automatically by loom pulse data acquisition module, do not need manually to make a copy of, reduce labour intensity greatly, the more important thing is and to reflect current the loom situation and the condition of production in time, exactly, avoid the hysteresis of data and make mistakes, realize the automatic management that loom work and ribbon are produced, increase work efficiency.
As preferably, described loom pulse data acquisition module comprises data acquisition unit, optocoupler and data processing unit, described data acquisition unit connects the input end of optocoupler, and the output terminal of optocoupler links to each other with described data processing unit, and data processing unit connects 485 buses.Data acquisition unit is gathered loom data, through the isolation of optocoupler, again data is passed to data processor, and data processor is put in order data, and the data of handling well are sent by 485 buses.Undertaken after photoelectricity isolates by optocoupler, improved the reliability and the antijamming capability of system.
As preferably, described data processing unit adopts 16bit super low-power consumption MCU.Integrated nearly all peripheral circuit in the MCU, function is strong, and is low in energy consumption, stable performance.
As preferably, the 485/ Ethernet protocol converter in each workshop links to each other with subsidiary factory's switch of affiliated subsidiary factory, the supervisory control comuter that is provided with ERP software of each subsidiary factory also links to each other with subsidiary factory's switch of this subsidiary factory, each subsidiary factory's switch links to each other with host exchange again, be connected with the master server and the standby server that are provided with ERP software on the host exchange, also be connected with router on the described host exchange, pass through router, wide area network links to each other with strange land factory router, is connected with the strange land factory switch that links to each other with the 485/ Ethernet protocol converter in each workshop of strange land factory and the supervisory control comuter that is provided with ERP software of strange land factory on the strange land factory router.The 485/ Ethernet protocol converter in the subordinate workshop of each subsidiary factory communicates by the supervisory control comuter that is provided with ERP software of subsidiary factory's switch and subsidiary factory, communicates by subsidiary factory's switch, host exchange and master server, standby server.The 485/ Ethernet protocol converter in the subordinate workshop of strange land factory communicates by the supervisory control comuter that is provided with ERP software of strange land factory switch and strange land factory, communicates by strange land factory switch, strange land factory router, wide area network, router, host exchange and master server, standby server.Constitute a huge network monitoring system, make the subordinate's of main office the ruuning situation and the condition of production of loom of each subsidiary factory, each strange land factory to obtain in time and to gather, carry out seamless link with the ERP software on the supervisory control comuter, improve the efficiency of management, enlarge span of management, realize the automatic management of loom industry.
The beneficial effects of the utility model are: the production information of loom, failure message are obtained and record automatically by loom pulse data acquisition module, do not need manually to make a copy of, reduce labour intensity greatly, the more important thing is and to reflect current the loom situation and the condition of production in time, exactly, avoid the hysteresis of data and make mistakes.The data transmission of gathering realizes robotization and informationization that ribbon is produced behind server.Be specially: 1, realize integrated (information integral of Production Scheduling and statistics) that production planning management and basic unit produce, improve the accuracy and the promptness of data; 2, according to the failure message (cracked ends, staplings, disconnected bottom line etc.) of transmission, realize the robotization of equipment control; 3, according to the positive waste product information of transmission, realize the robotization of quality management; 4, according to the productivity per worker information and the positive waste product information of transmission, realize the robotization that piecework wage calculates; 5, according to the production information of transmission, realize the robotization of cost management; 6, according to teams and groups' production information of transmission, realize the robotization of teams and groups' appraisal management.
Description of drawings
Fig. 1 is a kind of system connection block diagram that the utility model is installed in the workshop part.
Fig. 2 is that a kind of system of the present utility model connects block diagram.
1. looms among the figure, 2. loom pulse data acquisition module, 21. data acquisition units, 22. optocouplers, 23. data processing unit, 3.485 buses, 4.485/ Ethernet protocol converter, 5. be provided with the supervisory control comuter of ERP software, 6. subsidiary factory's switch, 7. host exchange, 8. master server, 9. standby server, 10. router, 11. wide area network, 12. strange land factory routers, 13. strange land factory switches, 14. the workshop, 15. subsidiary factories, 16. strange land factories.
Embodiment
Below by embodiment, and in conjunction with the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment 1: a kind of loom robotization digital management system of present embodiment, as shown in Figure 1, all looms 1 link to each other with the loom pulse data acquisition module 2 of walking pace pulse of gathering loom correspondingly in the workshop, loom pulse data acquisition module 2 comprises data acquisition unit 21, optocoupler 22 and data processing unit 23, data acquisition unit 21 connects the input end of optocoupler 22, and the output terminal of optocoupler 22 links to each other with data processing unit 23.Data acquisition unit 21 links to each other with loom 1, and data processing unit 23 connects 485 buses.In the present embodiment, data processing unit 23 adopts 16bit super low-power consumption MCU.All loom pulse data acquisition modules 2 in workshop link to each other with 485/ Ethernet protocol converter 4 in being installed on the workshop by 485 buses 3.Above-mentioned is system coupling part in each workshop of each subsidiary factory and each workshop of strange land factory.As shown in Figure 2, the Ethernet interface of the 485/ Ethernet protocol converter 4 in each subsidiary factory workshop 14 links to each other with subsidiary factory's switch 6 of affiliated subsidiary factory 15 by netting twine, the supervisory control comuter that is provided with ERP software 5 of each subsidiary factory 15 also links to each other with subsidiary factory's switch 6 of this subsidiary factory, each subsidiary factory's switch 6 links to each other with host exchange 7 again, is connected with the master server 8 and the standby server 9 that are provided with ERP software on the host exchange 7.The Ethernet interface of the 485/ Ethernet protocol converter 4 in each workshop of strange land factory 16 links to each other with strange land factory switch 13 by netting twine, be connected with the supervisory control comuter that is provided with ERP software 5 that is installed in strange land factory on the strange land factory switch 13, also be connected with strange land factory router one 2 on the strange land factory switch 13, strange land factory router one 2 links to each other with near being positioned at host exchange 7 router one 0 by wide area network 11, and router one 0 is connected on the host exchange 7.Constitute a huge supervising the network.
The utility model is gathered production information (as output, failure message) automatically from production line and workshop and is gathered automatically, these information are further processed handle the back, greatly promote and improve management level by software interface and upper software realization seamless link:
1, stops to adjust the bad behavior of code table output;
2, it is single that mill count changes workshop row over to, need not manual code table and the manual statistics output of copying;
3, workshop output is gathered automatically by software systems, need not operator's typing;
4, data management is timely;
5, the supvr makes enterprise's harmony carry out in order by the monitoring that system realizes whole service running situation;
6, set up perfect planning management system, improve the planning management level, realize buying according to plan, produce according to plan, reduce the occupation of capital;
7, improve the accuracy of stock control, accelerate stock's turnaround speed;
8, in time grasp inventory status, avoid the unnecessary wall losses of crossing;
9, in time feed back various abnormal informations, find professional bottleneck, solve a problem promptly;
10, improve accuracy, the promptness of information, administration and supervision authorities can be made fast according to information, the decision-making of science;
11, the development need of adaptation enterprise, standard and optimization operation flow, cancellation repeats management, and the reduction operating cost is also increased work efficiency;
12, further promote the information system management level of enterprise.
Claims (4)
1. loom robotization digital management system, it is characterized in that comprising the corresponding one by one loom pulse data acquisition module (2) of walking pace pulse continuous, that gather every loom of several and some looms (1), described loom pulse data acquisition module (2) links to each other with 485/ Ethernet protocol converter (4) in being located at the workshop by 485 buses (3), and the Ethernet interface of 485/ Ethernet protocol converter (4) links to each other with the Ethernet that is connected with the supervisory control comuter (5) that is provided with ERP software by netting twine.
2. loom robotization digital management system according to claim 1, it is characterized in that described loom pulse data acquisition module (2) comprises data acquisition unit (21), optocoupler (22) and data processing unit (23), described data acquisition unit (21) connects the input end of optocoupler (22), the output terminal of optocoupler (22) links to each other with described data processing unit (23), and data processing unit (23) connects 485 buses (3).
3. loom robotization digital management system according to claim 2 is characterized in that described data processing unit (23) adopts 16bit super low-power consumption MCU.
4. loom robotization digital management system according to claim 1, the 485/ Ethernet protocol converter (4) that it is characterized in that each workshop links to each other with subsidiary factory's switch (6) of affiliated subsidiary factory, the supervisory control comuter that is provided with ERP software (5) of each subsidiary factory also links to each other with subsidiary factory's switch (6) of this subsidiary factory, each subsidiary factory's switch (6) links to each other with host exchange (7) again, be connected with the master server (8) and the standby server (9) that are provided with ERP software on the host exchange (7), also be connected with router (10) on the described host exchange (7), by router (10), wide area network (11) links to each other with strange land factory router (12), is connected with the strange land factory switch (13) that links to each other with the 485/ Ethernet protocol converter (4) in each workshop of strange land factory and the supervisory control comuter that is provided with ERP software (5) of strange land factory on the strange land factory router (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008203038369U CN201345050Y (en) | 2008-12-29 | 2008-12-29 | Loom automatic digital management system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008203038369U CN201345050Y (en) | 2008-12-29 | 2008-12-29 | Loom automatic digital management system |
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| Publication Number | Publication Date |
|---|---|
| CN201345050Y true CN201345050Y (en) | 2009-11-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008203038369U Expired - Lifetime CN201345050Y (en) | 2008-12-29 | 2008-12-29 | Loom automatic digital management system |
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| Country | Link |
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| CN (1) | CN201345050Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103161006A (en) * | 2013-03-27 | 2013-06-19 | 吴江市金平华纺织有限公司 | Circulating type maintaining channel of knitting machines |
| CN106435975A (en) * | 2016-06-22 | 2017-02-22 | 南通泰慕士服装有限公司 | Monitoring system of weaving machine operation shutdown |
-
2008
- 2008-12-29 CN CNU2008203038369U patent/CN201345050Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103161006A (en) * | 2013-03-27 | 2013-06-19 | 吴江市金平华纺织有限公司 | Circulating type maintaining channel of knitting machines |
| CN103161006B (en) * | 2013-03-27 | 2014-05-07 | 吴江市金平华纺织有限公司 | Circulating type maintaining channel of knitting machines |
| CN106435975A (en) * | 2016-06-22 | 2017-02-22 | 南通泰慕士服装有限公司 | Monitoring system of weaving machine operation shutdown |
| WO2017219782A1 (en) * | 2016-06-22 | 2017-12-28 | 南通泰慕士服装有限公司 | System for monitoring operation shutdowns of weaving machines |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20091111 |
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| CX01 | Expiry of patent term |