CN205895255U - Shield constructs quick -witted control system with standardized, modularization interface - Google Patents
Shield constructs quick -witted control system with standardized, modularization interface Download PDFInfo
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- CN205895255U CN205895255U CN201620815102.3U CN201620815102U CN205895255U CN 205895255 U CN205895255 U CN 205895255U CN 201620815102 U CN201620815102 U CN 201620815102U CN 205895255 U CN205895255 U CN 205895255U
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Abstract
The utility model relates to a shield constructs quick -witted control system with standardized, modularization interface, including the master operation backplate, master operation PLC controller, the red -tape operation backplate, red -tape operation PLC controller and many interfaces of ethernet backplate, master operation PLC controller is located on the master operation backplate, be equipped with a plurality of MELSECNETH interfaces of connecting master operation PLC controller respectively on the master operation backplate, red -tape operation PLC controller is located on the red -tape operation backplate, be equipped with a plurality of CC that connect red -tape operation PLC controller respectively on the red -tape operation backplate the LINK interface, master operation PLC controller and red -tape operation PLC controller are connected with an ethernet communication module respectively, it forwards ware and a plurality of ethernet interface to be equipped with the multiport on many interfaces of ethernet backplate. Compared with the prior art, the utility model has the advantages of standardization, modularization, reduce cost, reduction maintenance time.
Description
Technical field
This utility model is related to shield machine control technology field, especially relates to one kind and has standardization, modular interface
Shield machine control system.
Background technology
In terms of the current data grasped, domestic original old shield is large number of, and wherein about 30% has reached
Design service life, enters the stage of overhaul or transformation.Shield Machine brand is numerous, but the nucleus equipment of control system is main
It is Rhizoma Sparganii and Siemens, but the equipment being controlled is in multiformity.Because shield machine is need to carry out according to different geology " determining
System " formula manufactures and designs, and reliability requirement is high, so shield machine is the product of a customized type, and the equipment constituting is in many again
Sample, this has resulted in the multiformity of control system, causes shield machine equipment not have interchangeability, and Ji Jia factory damage of product is difficult to use
Second factory product is replaced.Because shield machine control system does not have modularity, structure, what the equipment being controlled was not sought unity of standard connects
Mouth is so that the operating cost of shield machine, maintenance cost remain high, if purchasing original equipment from external shield business, purchase cost will
Costly.Simultaneously traditional shield machine control system, communication system is comparatively laborious, although a control system setting can
With normal operation construction, but maintenance and maintenance are very inconvenient, easily delay shield machine construction process.
Utility model content
The purpose of this utility model is exactly to overcome the defect of above-mentioned prior art presence to provide one kind to have standard
Change, the shield machine control system of modular interface, can preferably run and safeguard shield machine, have standardization, modularity, fall
The advantages of low cost, minimizing maintenance time.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of there is standardization, the shield machine control system of modular interface includes main operation backboard, main operation plc control
Device, auxiliary operation backboard, auxiliary operation plc controller and Ethernet multiplex roles backboard, described main operation plc controller is located at master
On operation backboard, described main operation backboard is provided with multiple melsecnet/h interfaces connecting main operation plc controller respectively,
Described auxiliary operation plc controller on auxiliary operation backboard, described auxiliary operation backboard be provided with multiple connect respectively auxiliary
The cc-link interface of operation plc controller, described main operation plc controller and auxiliary operation plc controller is helped to be connected to
One ethernet communication module, described Ethernet multiplex roles backboard is provided with multiport transponder and multiple Ethernet interface, two
Ethernet communication module connects multiport transponder respectively, and described multiport transponder connects multiple Ethernet interfaces respectively.
Also include controlling cabinet, described main operation backboard, auxiliary operation backboard and Ethernet multiplex roles backboard are all located at control
In cabinet processed.
The described side controlling cabinet is provided with louvre, controls the bottom surface of cabinet to be provided with the cushion pad of against shock.
Also include monitoring computer, described monitoring computer connects an Ethernet interface.
The plurality of melsecnet/h interface is divided into electrical control interface and hydraulic control interface.
The plurality of cc-link interface is divided into grout injection control interface, foam control interface, adds mud control interface, cleaning control
Interface processed and cutterhead control interface.
Described cutterhead control interface connects cutter motor by converter.
Described main operation backboard, main operation plc controller, auxiliary operation backboard, auxiliary operation plc controller are many
Individual.
Model qj71e71 of ethernet communication module.
Compared with prior art, this utility model has the advantage that
1st, this utility model sets up a standardization, Modular control system framework, formulates a set of standard, Unified Device control
Interface processed, including the cc- of the melsecnet/h interface of connection main operation plc controller, connection auxiliary operation plc controller
Link interface, can be better achieved fast integration, the maintenance of shield machine internal module, arrange Ethernet interface simultaneously, permissible
Realize more convenient ethernet communication to connect, preferably perfect shield machine control system runs and operates, and reduces system
Make and maintenance cost, simultaneously facilitate the development of shield machine home-made equipment and national industry.
2nd, this utility model has selected melsecnet/h Interference fit main operation plc controller, realizes the internal electricity of shield machine
Mechanism of qi structure, the standardization of hydraulic mechanism connect, and melsecnet/h interface provides the high-speed data transfer of 10mb/s and 25mb/s,
Can there are a main website and 64 slave stations, the total distance of network can build up to 30km, the connection using melsecnet/h interface
On a large scale, Large Copacity, centralized management, scattered control system.
3rd, this utility model has selected cc-link Interference fit auxiliary operation plc controller, realizes the internal slip casting of shield machine
The standardization of mechanism, foam mechanism, wiper mechanism, cutter-head mechanism etc. connects, and cc-link interface is under the traffic rate of 10mbps
Transmission range reaches 100m, and can connect 64 stations, can significantly reduce control using the connection of cc-link interface and join
The cable that electricity is used, it not only can save the cost of cable, and greatly reduces wiring and maintenance work in the future
Workload.
4th, this utility model is integrated in control cabinet, controls cabinet to ensure that whole system has good heat dissipation environment, with
When there is the function of against shock it is ensured that whole system can for a long time, stably be operated in engineering site.
5th, this utility model structure is simple, low manufacture cost, practical it is easy to promote profit in shield machine engineering uses
With.
Brief description
Fig. 1 is this utility model overall structure diagram.
In figure: 1, main operation backboard, 2, main operation plc controller, 3, auxiliary operation backboard, 4, auxiliary operation plc controls
Device, 5, Ethernet multiplex roles backboard, 6, melsecnet/h interface, 7, cc-link interface, 8, ethernet communication module, 9, ether
Network interface, 10, multiport transponder.
Specific embodiment
With specific embodiment, this utility model is described in detail below in conjunction with the accompanying drawings.The present embodiment is with this utility model
Implemented premised on technical scheme, given detailed embodiment and specific operating process, but guarantor of the present utility model
Shield scope is not limited to following embodiments.
As shown in figure 1, a kind of there is standardization, the shield machine control system of modular interface includes main operation backboard 1, main
Operation plc controller 2, auxiliary operation backboard 3, auxiliary operation plc controller 4, Ethernet multiplex roles backboard 5, control cabinet and
Monitoring computer, on main operation backboard 1, main operation backboard 1 is provided with multiple connection masters respectively to main operation plc controller 2
The melsecnet/h interface 6 of operation plc controller 2, auxiliary operation plc controller 4 on auxiliary operation backboard 3, grasp by auxiliary
Make backboard 3 and be provided with multiple cc-link interfaces 7 connecting auxiliary operation plc controller 4 respectively, main operation plc controller 2 He
Auxiliary operation plc controller 4 is connected to an ethernet communication module 8, and Ethernet multiplex roles backboard 5 is provided with multiport and turns
Send out device 10 and multiple Ethernet interface 9, two ethernet communication modules 8 connect multiport transponder 10 respectively, multiport forwards
Device 10 (hub) connects multiple Ethernet interfaces 9 respectively, and monitoring computer connects an Ethernet interface 9, controls cabinet, main operation
Backboard 1, Ethernet multiplex roles backboard 5 and auxiliary operation backboard 3 are from top to bottom plugged in successively successively all in switch board body,
The side controlling cabinet is provided with louvre, controls the bottom surface of cabinet to be provided with the cushion pad of against shock, multiple Ethernet interfaces 9 can
Set up by hub (integrator).
Main operation backboard 1, main operation plc controller 2, auxiliary operation backboard 3, auxiliary operation plc controller 4 are many
Individual, in the achievable work station of cooperation, multiple shield machine control systems is integrated, is easy to operator and unifies wiring, management.
In the present embodiment, multiple melsecnet/h interfaces 6 are divided into electrical control interface and hydraulic control interface, shield machine
Interior electric mechanism, hydraulic mechanism (for example: operating room, power cabinet, machine internal controller) are formed using melsecnet/h interface 6
Melsecnet/h looped network, melsecnet/10 (h) network (h is the more new edition of melsecnet/10) of Mitsubishi Electric is a kind of
Large Copacity, at a high speed, the network of function admirable, speed up to 25 or 10m, can use optical fiber or coaxial cable, in each network
64 stations can be connected greatly, total distance, up to 30km, therefore can quickly realize the biography of electrical control signal, hydraulic control signal etc.
Defeated, thus controlling the action of the electric and hydraulic system on shield machine, the main various oil pressure pumps including above shield machine, horse
Reach, electromagnetic valve and oil cylinder.Multiple cc-link interfaces 7 are divided into grout injection control interface, foam control interface, plus mud control interface, clear
Wash control interface and cutterhead control interface, cutterhead control interface connects cutter motor by converter, thus order about cutterhead rotating,
Slip casting mechanism in shield machine, foam mechanism, plus mud mechanism, wiper mechanism and cutter-head mechanism formed using cc-link interface 7
Cc-link looped network, cc-link is a kind of open field bus, and its data capacity is big, and communication speed is multistage to be may be selected, and
It is a compound, open, adaptable network system, can adapt in higher management layer network to relatively low biography
The different range of sensor layer network, therefore can quickly realize grout injection control signal, foam control signal, plus mud control signal, clear
Wash the transmission of control signal, cutterhead control signal etc..Model qj71e71 of ethernet communication module 8, is formed many using hub
Individual Ethernet interface 9, builds Ethernet looped network, coordinates wireless senser, can achieve monitoring computer remote monitoring, is easy to remote
The indoor use state understanding engineering site shield machine in time of range monitoring, and in time remotely control can be made to emergency case and refer to
Order.
In the present embodiment, main operation plc controller 2, auxiliary operation plc controller 4 can adopt Rhizoma Sparganii plc, including power supply
Module q61p, cpu module q02u, h net module qj71br11 and ethernet module qj71e71.
During use, the control wiring of mechanism corresponding inside shield machine is connected to corresponding standardization, in modular interface,
By monitoring computer remote, the network parameter in main operation plc controller 2, auxiliary operation plc controller 4 is configured,
Wherein, for main operation plc controller 2, select " melsecnet/ Ethernet ", initial No. i/o of setting, network number, group number and
Station number, changes " operation setting " option, the ip address of setting plc, then " open setting " the modification ip address of computer terminal, pc
Port and communications protocol, be provided with parameter ethernet netting twine in parameter read-in main operation plc controller 2, for
Auxiliary operation plc controller 4, selects " cc-link/ Ethernet ", initial No. i/o of setting, network number, group number, station number and open
Setting；Second setting master control system corresponds to the corresponding ip address of foaming system change, network number and station number, after being provided with
By pc machine testing network communication, it is finally achieved communications protocol, sets up after connecting, monitoring computer can show that shield machine is transported
The real time data of row, history curve, the information such as alarm content, shield machine can be grasped in real time with convenient management personnel and run shape
State.
This utility model structure sets up the company between melsecnet/h looped network, Ethernet looped network and cc-link looped network
Connect, setting standardization simultaneously, modular interface, shield machine control can be formed easily, rapidly using modularity, standard interface
System, according to customer demand, increases or decreases the connection of interface in time, and service behaviour is safe and stable, than former shield
Machine control system exists, and integrated, maintenance aspect work efficiency is all significantly improved.
Claims (9)
1. a kind of have standardization, modular interface shield machine control system it is characterised in that include main operation backboard (1),
Main operation plc controller (2), auxiliary operation backboard (3), auxiliary operation plc controller (4) and Ethernet multiplex roles backboard (5),
On main operation backboard (1), described main operation backboard (1) is provided with and multiple connects respectively described main operation plc controller (2)
The melsecnet/h interface (6) of main operation plc controller (2), described auxiliary operation plc controller (4) is carried on the back located at auxiliary operation
On plate (3), described auxiliary operation backboard (3) is provided with multiple cc-link connecting auxiliary operation plc controller (4) respectively and connects
Mouth (7), described main operation plc controller (2) and auxiliary operation plc controller (4) are connected to an ethernet communication module
(8), described Ethernet multiplex roles backboard (5) is provided with multiport transponder (10) and multiple Ethernet interface (9), two ether
Network Communication module (8) connects multiport transponder (10) respectively, and described multiport transponder (10) connects multiple Ethernets respectively
Interface (9).
2. a kind of shield machine control system with standardization, modular interface according to claim 1, its feature exists
In, also include control cabinet, described main operation backboard (1), auxiliary operation backboard (3) and Ethernet multiplex roles backboard (5) are all provided with
In switch board body.
3. a kind of shield machine control system with standardization, modular interface according to claim 2, its feature exists
In the described side controlling cabinet is provided with louvre, controls the bottom surface of cabinet to be provided with the cushion pad of against shock.
4. a kind of shield machine control system with standardization, modular interface according to claim 1, its feature exists
In also including monitoring computer, described monitoring computer connects an Ethernet interface (9).
5. a kind of shield machine control system with standardization, modular interface according to claim 1, its feature exists
In the plurality of melsecnet/h interface (6) is divided into electrical control interface and hydraulic control interface.
6. a kind of shield machine control system with standardization, modular interface according to claim 1, its feature exists
In the plurality of cc-link interface (7) is divided into grout injection control interface, foam control interface, adds mud control interface, cleaning control
Interface and cutterhead control interface.
7. a kind of shield machine control system with standardization, modular interface according to claim 6, its feature exists
In described cutterhead control interface connects cutter motor by converter.
8. a kind of shield machine control system with standardization, modular interface according to claim 1, its feature exists
In described main operation backboard (1), main operation plc controller (2), auxiliary operation backboard (3), auxiliary operation plc controller (4)
It is multiple.
9. a kind of shield machine control system with standardization, modular interface according to claim 1, its feature exists
In model qj71e71 of ethernet communication module (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620815102.3U CN205895255U (en) | 2016-07-29 | 2016-07-29 | Shield constructs quick -witted control system with standardized, modularization interface |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620815102.3U CN205895255U (en) | 2016-07-29 | 2016-07-29 | Shield constructs quick -witted control system with standardized, modularization interface |
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| Publication Number | Publication Date |
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| CN205895255U true CN205895255U (en) | 2017-01-18 |
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| CN201620815102.3U Active CN205895255U (en) | 2016-07-29 | 2016-07-29 | Shield constructs quick -witted control system with standardized, modularization interface |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107965331A (en) * | 2017-12-01 | 2018-04-27 | 辽宁三三工业有限公司 | TBM cutter drive system of shield machine and method based on CC_LINK |
| CN109850764A (en) * | 2018-12-29 | 2019-06-07 | 武汉善福重型机床有限公司 | A kind of control system of shield machine segment crane |
| CN114060039A (en) * | 2021-11-03 | 2022-02-18 | 辽宁三三工业有限公司 | Remote monitoring and diagnosing system and method for shield machine |
-
2016
- 2016-07-29 CN CN201620815102.3U patent/CN205895255U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107965331A (en) * | 2017-12-01 | 2018-04-27 | 辽宁三三工业有限公司 | TBM cutter drive system of shield machine and method based on CC_LINK |
| CN109850764A (en) * | 2018-12-29 | 2019-06-07 | 武汉善福重型机床有限公司 | A kind of control system of shield machine segment crane |
| CN114060039A (en) * | 2021-11-03 | 2022-02-18 | 辽宁三三工业有限公司 | Remote monitoring and diagnosing system and method for shield machine |
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