CN201342548Y - Welding and processing device for cochlear implantation electrode ring and wire electrode - Google Patents

Welding and processing device for cochlear implantation electrode ring and wire electrode Download PDF

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Publication number
CN201342548Y
CN201342548Y CNU2008201571931U CN200820157193U CN201342548Y CN 201342548 Y CN201342548 Y CN 201342548Y CN U2008201571931 U CNU2008201571931 U CN U2008201571931U CN 200820157193 U CN200820157193 U CN 200820157193U CN 201342548 Y CN201342548 Y CN 201342548Y
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CN
China
Prior art keywords
welding
electrode
insulating barrier
processing device
electrode ring
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Expired - Fee Related
Application number
CNU2008201571931U
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Chinese (zh)
Inventor
范明磊
迟放鲁
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Shanghai Guanxin Electronic Technology Co Ltd
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Shanghai Guanxin Electronic Technology Co Ltd
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Priority to CNU2008201571931U priority Critical patent/CN201342548Y/en
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Publication of CN201342548Y publication Critical patent/CN201342548Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a welding and processing device for a cochlear implantation electrode ring and an electrode wire, which comprises a welding head, a welding mainframe, a welding head pressure regulating device, an insulating layer removing device and a branch switch, wherein, the welding head is formed by a solder pin and a welding platform; the front end of the solder pin is a small cylinder with bastard faces; the welding head is connected with the welding mainframe and the insulating layer removing device through the branch switch; the insulating layer removing device provides suitable external electric energy to impact gasification for removing the insulating layer; the welding mainframe provides suitable current for the welding operation; the welding head pressure regulating device utilizes a spring, a limit device and a positioning dial indicator and the like to provide pressure for positioning and welding operations for enabling the electrode wire with insulating layers to be welded on an inner wall of the electrode ring; and during welding process, the welding and processing device dispenses with welded electrodes replacing and the electrode wire and electrode ring moving, and after the electrode wire and the electrode ring are welded, the welding head is firm, the outer surface of the electrode ring is smooth, and an electrode ring body is immune to deformation.

Description

A kind of artificial cochlea electrode ring and wire electrode welding processing device
[technical field]
The utility model relates to the welding processing device, specifically, is about a kind of artificial cochlea electrode ring and wire electrode welding processing device.
[background technology]
Multiple tracks artificial cochlea's (have another name called: bionic ear, cochlear implant, cochlea are implanted) be sense of hearing science, information engineering, medical science, audiology, biomedicine, electronics, microelectric technique and little processing science combine stride multi-disciplinary modern high technology product.Comprise two parts: one, speech processor abbreviates outer device as.Two, the decoding stimulator is implanted in people's the body, abbreviates interior planting apparatus as.Wherein interior planting apparatus is mainly by electrod-array, compositions such as implanted coil and decoding stimulator.Electrod-array is made up of silica-gel carrier and a plurality of electrode, and its single electrode is to form by the inwall that the wire electrode that will have insulating barrier is welded on electrode retaining collar.
Point electric welding welding is with the metal works of powerful electric current short time by compacted overlap joint between two point electrodes (comprising parallel pole), forms the welding of solder joint under resistance heat and pressure.Because the electrode wire surface has insulated cladding, has the insulating barrier tinsel so general some electric welding welding machine can not directly weld.And, because the some electric welding belongs to pressure electric resistance welding model and raises, between welding work pieces, can form certain pressure, at some micro parts of welding, particularly during thin-walled parts, cause product to be out of shape easily because of welding pressure, influence the integrated artistic form of product.Moreover, because thin wall circular metal parts itself is very small, be difficult in inwall and weld, and its wall thickness is very thin, welding is easy to make the thin wall circular distortion.At present, the welding that ripe electric spot-welding machine has mainly solved lametta and foil on the market, for solving the welding of insulating bag layer line; thin wall circular metal parts inwall welds and the welding back guarantees that the form of product aspect own does not also have basic way; make that artificial cochlea's stimulating electrode processing is very difficult, thereby has also influenced the Development in Domestic of whole artificial cochlea's product.
[summary of the invention]
The purpose of this utility model is that a kind of artificial cochlea electrode ring and wire electrode welding processing device are provided.
For achieving the above object, the technical scheme that the utility model is taked is: a kind of artificial cochlea electrode ring and wire electrode welding processing device, comprise soldering tip, the welding main frame, soldering tip pressure controlling device, remove insulating barrier device and branch switch, described soldering tip is connected with welding main frame and removal insulating barrier device respectively, branch switch connects the welding main frame and removes the insulating barrier device, described soldering tip comprises capillary and jig electrode, described capillary be arranged on the jig electrode above, described removal insulating barrier device comprises main power source, built-in system control power supply, remove the insulating barrier control module, circuit-closer, the conducting indication, test module, adjuster and on line interface, described branch switch comprise removes insulating barrier button and welding button.
Described soldering tip pressure controlling device by motor, be enclosed within cam-and-, the adjustment seat that is connected with the cam-and-other end on the motor shaft, be assemblied in spring in the adjustment seat, be assemblied in the adjustment seat side spacing contact, be installed in the welding head holder of adjustment seat upper end, the line slideway that matches with adjustment seat, with the contacted adjustment (adjusting) lever of spacing contact, the micrometer head that is connected with adjustment (adjusting) lever, and the amesdial that is connected with adjustment (adjusting) lever composition.
Described capillary front end is a string face small cylinder.
Described jig electrode is to have narrow shape raised platforms electrode.
The utility model advantage is: the wire electrode that has insulating barrier can be welded direct on the inwall of electrode thin wall circular, in the welding process, need not to change welding electrode and traveling electrode silk, electrode retaining collar workpiece, after the welding, soldering tip is firm, and electrode retaining collar smooth outer surface, electrode ring body are indeformable.
[description of drawings]
Accompanying drawing 1A is the structural representation of a kind of artificial cochlea electrode ring of the utility model and wire electrode welding processing device.
Accompanying drawing 1B is the structure enlarged diagram of soldering tip 30 in the utility model.
Accompanying drawing 2A is the structural representation of capillary 6 in the utility model.
Accompanying drawing 2B is the left view of capillary 6 in the utility model.
Accompanying drawing 3 is three-dimensional structure schematic diagrames of jig electrode 3 in the utility model.
Accompanying drawing 4 is soldering tip pressure controlling device 20 structural representations in the utility model.
Accompanying drawing 5 is module diagrams of removing the insulating barrier device in the utility model.
Accompanying drawing 6 is that the utility model uses schematic diagram.
The Reference numeral and the part that relate in the accompanying drawing are as follows:
1. floor push 2. is depressed the stopping means depression bar
3. jig electrode 4. wire electrodes
5. electrode retaining collar 6. capillaries
7. amesdial 8. motors
9. branch switch 10. is removed the insulating barrier device
11. welding main frame 12. cam-and-s
13. micrometer head 14. adjustment (adjusting) levers
15. adjustment seat 16. springs
17. spacing contact 18. welding head holders
19. line slideway 20. soldering tip pressure controlling devices
30. soldering tip 91. is removed the insulating barrier button
92. welding button 101. main power sources
102. built-in system control power supply 103. is removed the insulating barrier control module
104. circuit-closer 105. conductings indication
106. test module 107. adjusters
108.J1 relay 109.J2 relay
[specific embodiment]
Below in conjunction with embodiment and with reference to accompanying drawing the utility model is further described.
Please referring to Figure 1A, Figure 1A is the structural representation of a kind of artificial cochlea electrode ring and wire electrode welding processing device, a kind of artificial cochlea electrode ring and wire electrode welding processing device, comprise soldering tip 30, welding main frame 11, soldering tip pressure controlling device 20 is removed insulating barrier device 10 and branch switch 9.Soldering tip 30 is assemblied on the welding head holder 18 of soldering tip pressure controlling device 20, is connected with welding main frame 11 and removal insulating barrier device 10 respectively by connecting line, and branch switch 9 connects welding main frames 11 and removes insulating barrier device 10.Described branch switch 9 comprises removes insulating barrier button 91 and welding button 92.Described welding main frame 11 is energy-conservation seam welders.Please referring to Figure 1B, described soldering tip 30 comprises capillary 6 and jig electrode 3, capillary 6 be arranged on jig electrode 3 above.Please referring to Fig. 2 A and Fig. 2 B, capillary 6 front ends are string face small cylinder.Please referring to Fig. 3, jig electrode 3 is the platform electrodes that have narrow shape projection.Please referring to Fig. 4, described soldering tip pressure controlling device 20 by motor, be enclosed within cam-and-12, the adjustment seat 15 that is connected with the cam-and-other end on the motor shaft, be assemblied in spring 16 in the adjustment seat 15, be assemblied in adjustment seat 15 sides spacing contact 17, be installed in the welding head holder 18 of adjustment seat 15 upper ends, the line slideway that matches with adjustment seat, with the contacted adjustment (adjusting) lever 14 of spacing contact, the micrometer head 13 that is connected with adjustment (adjusting) lever 14, and amesdial 7 compositions that are connected with adjustment (adjusting) lever 14.Please referring to Fig. 5, described removal insulating barrier device 10 comprises main power source 101, built-in system control power supply 102, removes insulating barrier control module 103, circuit-closer 104, conducting indication 105, test module 106, adjuster 107 and on line interface.
Remove the main power source 101 in the insulating barrier device 10: input ac voltage 220V civil power, press by variation, offer the power supply requirement of other operational module in the system.Built-in system control power supply 102: produce the energy of the suitable voltage and current of removing insulating barrier, and the testing power supply signal.Remove insulating barrier control module 103: according to the characteristics of insulating barrier,, energy is outputed to circuit-closer 104, and be connected to welding main frame 11 through the output cable of circuit-closer 104 by adjuster 107 and J1 relay 108 and J2 relay 109.Conducting indication 105 and test module 106: mainly be the removal situation that detects insulating barrier, according to the test conduction result, the indication insulating barrier is removed fully.Circuit-closer 107: be one and select the energy pathway device, output is connected with welding main frame 11, and the multichannel importation is connected with welding main frame 11, removal insulating barrier control module 103, test module 106 with J2 relay 109 by J1 relay 108 respectively.
Removal insulating barrier button in the branch switch and welding button use separately respectively according to actual instructions for use, must not press simultaneously and use operation.
The utility model operating process:
Please referring to Fig. 2, connect motor power, utilize driven by motor cam-and-12, promote the adjustment seat 15 that is connected with line slideway 19, utilize spring 16 again, further promote the adjustment seat 15 that is connected with line slideway 19, jig electrode 3 is promoted to certain position, regulates micrometer head 13, utilize micrometer head 13 to remove to adjust adjustment (adjusting) lever 14, utilize adjustment (adjusting) lever 14, adjust the stopping means depression bar, utilize the stopping means depression bar, adjust spacing contact 17, utilize spacing contact 17, adjust jig electrode 3,, thereby accurately control welding position and welding pressure by power and structure transmission, utilize amesdial 7 that the welding position is indicated on amesdial " 0 " position again, reach welding pressure and repeat to control purpose.
The lifting of described adjustment seat 15 also can utilize stepper motor and elevating mechanism to finish, connect power supply for step-by-step motor, utilize stepper motor to drive elevating mechanism, promote the adjustment seat 15 that is connected with line slideway, utilize spring 16 again, further promote the adjustment seat 15 that is connected with line slideway 19, jig electrode 3 is promoted to certain position, regulates micrometer head 13, utilize micrometer head 13 to remove to adjust adjustment (adjusting) lever 14, utilize adjustment (adjusting) lever 14, adjust the stopping means depression bar, utilize stopping means depression bar 17, adjust spacing contact 17, utilize spacing contact 17, adjust jig electrode 3,, thereby accurately control welding position and welding pressure by power and structure transmission, utilize amesdial 7 that the welding position is indicated on amesdial " 0 " position again, reach welding pressure and repeat to control purpose.
Please referring to Fig. 6, connect motor 8 power supplys and welding main frame 11 power supplys, wire electrode 4 is penetrated in the electrode retaining collar 5, again electrode retaining collar 5 is inserted on the capillary 6, depress the floor push 1 of motor, connect motor 8, rising jig electrode 3, the electrode retaining collar 5 that jig electrode 3 is pressed to be enclosed within on the capillary 6, whether observe amesdial 7 readings in welding " 0 " position, in this way, depress stopping means depression bar 2, jig electrode 3 is moved down slightly, adjust electrode retaining collar 5 and wire electrode 4 positions, put down stopping means depression bar 2 again, the electrode retaining collar 5 that jig electrode 3 is pressed to again be enclosed within on the capillary 6, press the removal insulating barrier button 91 of branch switch 9, utilize and remove insulating barrier device 10, remove the insulating barrier on the wire electrode 4, press the welding button 92 of branch switch 9 again, utilize welding main frame 11, wire electrode 4 is welded on electrode retaining collar 5 inwalls, depresses floor push 1, decline jig electrode 3, take off the electrode retaining collar 5 that welding is finished, finish welding.
Need to prove in the utility model operation:
One, at electrode retaining collar and silk behind capillary compacting location, check the insulation situation by detecting indication, prevent that capillary from contact with electrode retaining collar, and the concentration of energy release of influence removal insulating barrier.
Two, after determining on the unique insulating barrier that is pressed in wire electrode of capillary,, press down again except that the insulating barrier button by adjusting voltage regulator to appropriate output energy, this moment the thin isolation layer be subjected to the dispatch from foreign news agency energy impact and voluntarily vaporization eliminate.Capillary, wire electrode, the mutual position of electrode retaining collar can not be shifted at this moment.
Three, by detect removal part that indication checks the wire electrode insulating barrier and electrode retaining collar whether contact conducting good, if any unfavorable condition, repeat above-mentioned steps two, contact conducting fully until the two.Adjust the mode and the size of welding main frame output energy then, press the welding button again, welding energy moment this moment is by circuit-closer, cable, capillary, directly be added on wire electrode and ring, it is welded together, simultaneously do not destroy an insulating barrier of last this reservation, thereby obtained the ring single electrode that links to each other with silk.
The above only is a preferred implementation of the present utility model; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the utility model principle; can also make some improvement and replenish, these improvement and replenish and also should be considered as protection domain of the present utility model.

Claims (4)

1. artificial cochlea electrode ring and wire electrode welding processing device, comprise soldering tip, welding main frame and soldering tip pressure controlling device, it is characterized in that, also comprise and remove insulating barrier device and branch switch, described soldering tip is connected with welding main frame and removal insulating barrier device respectively, branch switch connects the welding main frame and removes the insulating barrier device, described soldering tip comprises capillary and jig electrode, described capillary be arranged on the jig electrode above, described removal insulating barrier device comprises main power source, built-in system control power supply, remove the insulating barrier control module, circuit-closer, the conducting indication, test module, adjuster and on line interface, described branch switch comprise removes insulating barrier button and welding button.
2. artificial cochlea electrode ring according to claim 1 and wire electrode welding processing device, it is characterized in that, described soldering tip pressure controlling device is by motor, be enclosed within the cam-and-on the motor shaft, the adjustment seat that is connected with the cam-and-other end, be assemblied in the spring in the adjustment seat, be assemblied in the spacing contact of adjustment seat side, be installed in the welding head holder of adjustment seat upper end, the line slideway that matches with adjustment seat, with the contacted adjustment (adjusting) lever of spacing contact, the micrometer head that is connected with adjustment (adjusting) lever, and the amesdial that is connected with adjustment (adjusting) lever is formed.
3. artificial cochlea electrode ring according to claim 1 and wire electrode welding processing device is characterized in that, described capillary front end is a string face small cylinder.
4. artificial cochlea electrode ring according to claim 1 and wire electrode welding processing device is characterized in that, described jig electrode is to have narrow shape raised platforms electrode.
CNU2008201571931U 2008-12-16 2008-12-16 Welding and processing device for cochlear implantation electrode ring and wire electrode Expired - Fee Related CN201342548Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008201571931U CN201342548Y (en) 2008-12-16 2008-12-16 Welding and processing device for cochlear implantation electrode ring and wire electrode

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008201571931U CN201342548Y (en) 2008-12-16 2008-12-16 Welding and processing device for cochlear implantation electrode ring and wire electrode

Publications (1)

Publication Number Publication Date
CN201342548Y true CN201342548Y (en) 2009-11-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2008201571931U Expired - Fee Related CN201342548Y (en) 2008-12-16 2008-12-16 Welding and processing device for cochlear implantation electrode ring and wire electrode

Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104475956A (en) * 2014-12-05 2015-04-01 重庆富士电梯有限责任公司 Butt welding electrode
CN106363108A (en) * 2016-11-21 2017-02-01 科斗(苏州)脑机科技有限公司 Microwire array electrode production mold

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104475956A (en) * 2014-12-05 2015-04-01 重庆富士电梯有限责任公司 Butt welding electrode
CN106363108A (en) * 2016-11-21 2017-02-01 科斗(苏州)脑机科技有限公司 Microwire array electrode production mold

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20091111

Termination date: 20151216

EXPY Termination of patent right or utility model