CN201341248Y - High-power radiant tube - Google Patents

High-power radiant tube Download PDF

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Publication number
CN201341248Y
CN201341248Y CNU2008202282178U CN200820228217U CN201341248Y CN 201341248 Y CN201341248 Y CN 201341248Y CN U2008202282178 U CNU2008202282178 U CN U2008202282178U CN 200820228217 U CN200820228217 U CN 200820228217U CN 201341248 Y CN201341248 Y CN 201341248Y
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CN
China
Prior art keywords
tube core
tube
heating
insulating brick
power
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNU2008202282178U
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Chinese (zh)
Inventor
李勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
XI'AN ELECTRIC FURNACE INSTITUTE Co Ltd
Original Assignee
XI'AN ELECTRIC FURNACE INSTITUTE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by XI'AN ELECTRIC FURNACE INSTITUTE Co Ltd filed Critical XI'AN ELECTRIC FURNACE INSTITUTE Co Ltd
Priority to CNU2008202282178U priority Critical patent/CN201341248Y/en
Application granted granted Critical
Publication of CN201341248Y publication Critical patent/CN201341248Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a high-power radiant tube. Because heating wires are heated in a straight state and have too small exposed areas, common heating radiant tubes are poor in radiating effect, poor in strength of tube core structure and short in service life. The high-power radiant tube comprises a tube core, a heating band, a flange, connecting screw bolts, a circular insulating brick and extraction electrodes. Through holes are arranged inside the tube core and the circular insulating brick, and the flange, the circular insulating brick and the tube core are sequentially connected through the connecting screw bolts and are fixed by nuts. The tube core is composed of a tube core upper portion and a tube core lower portion, the tube core lower portion is formed by a plurality of tube core units, the outer walls of the tube core units are equipped with helical grooves, the heating band is arranged in the helical grooves and is in laminated spring shape, two sides of the tube core are respectively equipped with the extraction electrodes, and one end of each extraction electrode is equipped with a groove to be connected with the heating band to form a conducting loop. The utility model is simple, convenient and reliable, saves one-third cost, is low in error rate, high in power, fine in radiating effect, high in heat efficiency and long in service life, saves energy and reduces cost.

Description

A kind of high-power radiant tube
Technical field
The utility model belongs to electroheat equipment heating element field, is specifically related to a kind of high-power radiant tube.
Technical background
Electric heating is one of principal mode of industry heating, and along with the startup of national energy-saving and emission-reduction with to the attention of efforts at environmental protection, electric heating more and more is subject to people's attention.The needs of electric heating equipment are also more and more, and it is also very big as the effect of the main element of electric heating equipment to add heat radiation tube.The heat radiation tube that adds commonly used mainly is made up of steel protective casing, heater strip, tube core and extraction electrode.This heating tube heats at linear state owing to heater strip, the heater strip negligible amounts of layout, and the power of distribution is less; Tube core is made cylindric by refractory material, the many apertures of tube core intermediate distribution, heater strip are fixed in the aperture of refractory material; Heater strip forms the loop by the welding at two ends, is given staying forming two heating electrodes two first days of a year or a month by top, and heating electrode and external power source form the loop.The problem that exists: 1. single radiant tube heating power is less, can not produce big power in limited heating region; 2. the welding point of heater strip is more, because inconvenience is keeped in repair in integral installation in the steel protection tube; 3. the heater strip radiating effect is poor, and the heat efficiency is lower; 4. because the heating tube temperature is higher, and the steel protective casing is made of special steel material, cost is than higher; 5. the tube core internal holes is too many, and the heater strip exposed area is too little, and radiating effect is poor, the tube core structure intensity difference, and useful life is short; 6. long-term use cost height.
The utility model content
The purpose of this utility model is to provide that a kind of volume is little, power big, good heat dissipation effect, high-power radiant tube that cost is low.
For achieving the above object the technical scheme that the utility model is taked:
Its special character of the utility model is: described a kind of high-power radiant tube comprises tube core, extraction electrode, heating tape, flange, connecting screw rod, circular insulating brick; Described tube core, circular insulating brick inside are provided with through hole, and flange, circular insulating brick, tube core connect by connecting screw rod successively, and fix with nut; Described tube core is made up of tube core top, tube core bottom; Described tube core bottom is made up of the tube core unit, and its outer wall is provided with helicla flute, and the heating tape is arranged on stacked spring shape in the helicla flute; The tube core both sides are provided with extraction electrode respectively, and extraction electrode one end is provided with groove, are connected with the heating tape, form the galvanic circle, and the other end of extraction electrode is connected with external power source with binding clip respectively.
Above-mentioned high-power radiant tube is fixed by flange and heating furnace body.
Above-mentioned tube core element number is 2-5.
It is 3-5 that above-mentioned tube core, circular insulating brick 3 inside are provided with number of openings.
Above-mentioned tube core adopts carborundum and clay material.
The beneficial effects of the utility model:
1, with the heating tape upright around, form the shape of folded spring, integral body is embedded in the external spiral groove of tube core, and is fixing simple and convenient reliable;
2, the protective casing of heat resisting steel making accounts for 1/3rd of integral radiation pipe cost, and the utility model need not heat-resisting steel protective casing and means cost-saved 1/3rd;
3, the heating tape is whole coiling, no too much pad, and it is low to connect reliable failure rate;
4, the big good heat dissipation effect of power, heat efficiency height;
5, energy savings reduces cost;
6, long service life, long-term use cost is little.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Embodiment
Below in conjunction with the drawings and specific embodiments the utility model is elaborated.
Referring to Fig. 1, the utility model comprises tube core, heating tape 6, flange 4, connecting screw rod 5, circular insulating brick 3, extraction electrode 7; Tube core is made up of tube core top 1, tube core bottom 2; Described tube core, circular insulating brick 3 inside are provided with through hole, and flange 4, circular insulating brick 3, tube core connect by connecting screw rod 5 successively, and fix with nut; Described tube core bottom 2 is made up of the tube core unit, and its outer wall is provided with helicla flute, and heating tape 6 is arranged on stacked spring shape in the helicla flute; The tube core both sides are provided with extraction electrode 7 respectively, and extraction electrode 7 one ends are provided with groove, are connected with heating tape 6, form the galvanic circle, and the other end of extraction electrode 7 is connected with external power source with binding clip respectively.
It is less that the volume ratio that takies around structure is found in heating tape 6 employings, and the heating tape 6 of layout is more, can produce bigger heating power.Tube core adopts carborundum and clay material, has the advantage of anti-chilling and anxious heat.Tube core and heating tape 6 are all exposed outside, have the good radiating effect and the higher heat efficiency.
Referring to Fig. 1, the utility model adopts three stainless steels
Figure Y20082022821700051
Round steel (two short threaded) with three sections carborundum tube cores (at tube core internal production three Through hole, tube core is outside to be helicla flute) break-through links together, fix with stainless steel gasket and nut below, the circular insulating brick that the pressure insulation material is made on the carborundum tube core, insulating brick inside also makes three holes, be through on three stainless round steel, with steel plate flange and nut tube core and refractory brick be pressed together above the brick, all form an integral body at this.
The heating tape of vertical coiling of the present utility model guarantees that it is outer being exposed in the atmosphere that heating has 2/3rds surface area, guarantees enough area of dissipations in spring is wrapped in the spiral grooves of three sections carborundum tube core outer surfaces.The heating tape is wrapped in the outside compact conformation of tube core, and is fixed.
Two of heating tape draw electrode with the siderochrome aluminum
Figure Y20082022821700053
Pole is made, at groove that matches with the heating tape of end processing of pole, the termination of heating tape is inserted in the groove that draws electrode, and is welded together to form the galvanic circle, two draw electrode in addition two sections respectively the usefulness binding clip be connected with external power source.
The be installed as vertical hanging of the utility model on heating furnace installed, and fixes by the flange on radiant tube top and the flange of heating furnace body.

Claims (4)

1, a kind of high-power radiant tube is characterized in that: described a kind of high-power radiant tube comprises tube core, heating tape (6), flange (4), connecting screw rod (5), circular insulating brick (3), extraction electrode (7); Described tube core, circular insulating brick (3) inside are provided with through hole, and flange (4), circular insulating brick (3), tube core connect by connecting screw rod (5) successively, and fix with nut; Described tube core is made up of tube core top (1), tube core bottom (2); Tube core bottom (2) is made up of a plurality of tube cores unit, and its outer wall is provided with helicla flute, and heating tape (6) are arranged on stacked spring shape in the helicla flute; The tube core both sides are provided with extraction electrode (7) respectively, and extraction electrode (7) one ends are provided with groove, are connected with heating tape (6), form the galvanic circle, and the other end of extraction electrode (7) is connected with external power source with binding clip respectively.
2, a kind of high-power radiant tube according to claim 1 is characterized in that: described high-power radiant tube is fixed by flange (4) and heating furnace body.
3, a kind of high-power radiant tube according to claim 1 and 2 is characterized in that: described tube core element number is 2-5.
4, a kind of high-power radiant tube according to claim 3 is characterized in that: it is 3-5 that described tube core, circular insulating brick (3) inside are provided with number of openings.
CNU2008202282178U 2008-12-05 2008-12-05 High-power radiant tube Expired - Fee Related CN201341248Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008202282178U CN201341248Y (en) 2008-12-05 2008-12-05 High-power radiant tube

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008202282178U CN201341248Y (en) 2008-12-05 2008-12-05 High-power radiant tube

Publications (1)

Publication Number Publication Date
CN201341248Y true CN201341248Y (en) 2009-11-04

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ID=41236791

Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2008202282178U Expired - Fee Related CN201341248Y (en) 2008-12-05 2008-12-05 High-power radiant tube

Country Status (1)

Country Link
CN (1) CN201341248Y (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103747547A (en) * 2013-12-30 2014-04-23 苏州市层燃炉窑科技有限公司 Electrical heated tube for heating furnace

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103747547A (en) * 2013-12-30 2014-04-23 苏州市层燃炉窑科技有限公司 Electrical heated tube for heating furnace

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20091104

Termination date: 20131205