Continuous casting crystallizer copper plate or copper pipe
Technical field
The utility model relates to a kind of continuous casting crystallizer copper plate or copper pipe.
Background technology
Continuous cast mold is the nucleus equipment that whole continuous casting is produced, and the quality of its quality directly influences the quality of strand and the operating rate of conticaster.Adopting methods such as plating, thermal spraying that crystallizer surface is carried out modification handles, be not only the reparation on the crystallizer size through the crystallizer that surface treatment is made again, crystallizer surface functional coating with high strength, high tenacity, superior decay resistance, wear resistance and thermal fatigue resistance, can also improve the crystallizer surface performance greatly, make the life-span of crystallizer prolong greatly, class, technology content and the added value of crystallizer have been improved, efficient and continuous casting billet quality that iron and steel is produced have also been improved simultaneously, energy-saving material-saving.
At present, in the process for treating surface of continuous cast mold, still with electroplating technology be most widely used, mature and reliable.The crystallizer surface electroplating technology has progressively formed plating Ni, plating Ni-Fe, plating Ni-Co, plating Co-Ni at present from initial plating Cr, and main coating such as other alloy platings and compound plating, and the performance of product also progressively improves.
At present, copper plate of crystallizer or copper pipe surface coating all are single coating structure, yet the residing everywhere continuous casting work condition environment of copper plate of crystallizer or copper pipe but is not single, neither be single to the surfacing performance demands.What copper coin or copper pipe top contacted is liquid molten steel that also do not solidify, molten condition, under such environment, requires copper coin or copper pipe top coating that good thermal fatigue resistance and corrosion resistance will be arranged; What copper coin or copper pipe bottom contacted is the strand that forms the base shell, will produce huge frictional force between strand and copper coin or the copper pipe, therefore, requires copper coin or copper pipe bottom coating that the advantages of good abrasion performance will be arranged.Single as can be seen coating is difficult to satisfy copper coin or the different requirement of copper pipe upper and lower coating simultaneously.Be coated with the copper coin or the copper pipe of single nickel coating, be difficult for the advantage that cracks, peel off, its underpart serious wear though have top coating.Be coated with the copper coin or the copper pipe of single nickel alloy or composite deposite, though have the excellent in resistance polishing machine, its top coating easily cracks, peels off, and coating and basal body binding force are general.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of continuous casting crystallizer copper plate or copper pipe, use this copper plate of crystallizer or copper pipe to overcome above-mentioned defective, its adapt to crystallizer in the continuous casting operation continuous casting operating mode to the different requirements of crystallizer different parts, improve the performance and the life-span of crystallizer, guaranteed the normal operation and the product quality of conticaster.
For solving the problems of the technologies described above, the utility model continuous casting crystallizer copper plate or copper pipe comprise copper plate of crystallizer or copper pipe matrix, also comprise nickel coating and one or more layers nickel alloy plating layer or nickel-base composite coat, described nickel coating is by electroplating plating in the Zone Full of described copper plate of crystallizer or copper pipe matrix, and described one or more layers nickel alloy plating layer or nickel-base composite coat are by electroplating plating outside described nickel coating and be positioned at the lower area of described copper plate of crystallizer or copper pipe matrix.
The thickness of above-mentioned nickel coating is 0.01 to 3.0 millimeter.
Above-mentioned one or more layers nickel alloy plating layer or nickel-base composite coat are gradient coatings along the thickness of coating direction, and described gradient coating is at the thickness at described copper plate of crystallizer or the copper pipe matrix border place thickness greater than the gradient coating corresponding sides.
Above-mentioned nickel-base alloy is binary nickel-base alloy or ternary nickel-base alloy, described binary nickel-base alloy comprises Ni-Co alloy, Co-Ni alloy, Ni-P alloy, Ni-Fe alloy, Ni-Cr alloy, Ni-W alloy, Ni-B alloy, Ni-Sn alloy and Ni-Zn alloy, and described ternary nickel-base alloy is to add the ternary nickel-base alloy that elements such as W, P or B form in described binary nickel-base alloy.
Above-mentioned nickel-base composite coat be with pure nickel or described nickel-base alloy as matrix metal, adopt compound coating technology that the solid particle or the fiber even dispersion of one or more microns or nanoscale are formed composite deposite to described matrix metal.
Above-mentioned solid particle or fiber comprise oxide ceramics Al
2O
3, ZrO
2, SiO
2, nitride ceramics Si
3N
4, BN, carbide ceramics SiC, WC, Cr
3C
2And CaF
2, MoS
2, polytetrafluoroethylene (PTFE), diamond, graphite.
Because the utility model continuous casting crystallizer copper plate or copper pipe have adopted technique scheme, promptly on copper plate of crystallizer or copper pipe matrix whole zone by electroplating plating one deck nickel coating, then nickel coating outside and at the lower area of copper plate of crystallizer or copper pipe matrix by plating one or more layers nickel alloy plating layer of plating or nickel-base composite coat; Use this copper plate of crystallizer or copper pipe can overcome the copper plate of crystallizer of the single coating of employing or the defective of copper pipe, this crystallizer adapts in the continuous casting operation continuous casting operating mode to the different requirements of crystallizer different parts, improve the performance and the life-span of crystallizer, guaranteed the normal operation and the product quality of conticaster.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and embodiments:
Fig. 1 is the structural representation of the utility model continuous casting crystallizer copper plate or copper pipe.
The specific embodiment
As shown in Figure 1, the utility model continuous casting crystallizer copper plate or copper pipe comprise copper plate of crystallizer or copper pipe matrix 1, also comprise nickel coating 2 and one or more layers nickel alloy plating layer or nickel-base composite coat 3, described nickel coating 2 is by electroplating plating in the Zone Full of described copper plate of crystallizer or copper pipe matrix 1, and described one or more layers nickel alloy plating layer or nickel-base composite coat 3 are by electroplating plating outside described nickel coating 2 and be positioned at the lower area of described copper plate of crystallizer or copper pipe matrix 1.
The thickness of above-mentioned nickel coating 2 is 0.01 to 3.0 millimeter.
Above-mentioned one or more layers nickel alloy plating layer or nickel-base composite coat 3 are gradient coatings along the thickness of coating direction, and described gradient coating is at the thickness of described copper plate of crystallizer or the copper pipe matrix 1 edge thickness greater than the gradient coating corresponding sides.
Above-mentioned nickel-base alloy is binary nickel-base alloy or ternary nickel-base alloy, described binary nickel-base alloy comprises Ni-Co alloy, Co-Ni alloy, Ni-P alloy, Ni-Fe alloy, Ni-Cr alloy, Ni-W alloy, Ni-B alloy, Ni-Sn alloy and Ni-Zn alloy, and described ternary nickel-base alloy is to add the ternary nickel-base alloy that elements such as W, P or B form in described binary nickel-base alloy.
Above-mentioned nickel-base composite coat 3 be with pure nickel or described nickel-base alloy as matrix metal, adopt compound coating technology that the solid particle or the fiber even dispersion of one or more microns or nanoscale are formed composite deposite to described matrix metal.
Above-mentioned solid particle or fiber comprise oxide ceramics Al
2O
3, ZrO
2, SiO
2, nitride ceramics Si
3N
4, BN, carbide ceramics SiC, WC, Cr
3C
2And CaF
2, MoS
2, polytetrafluoroethylene (PTFE), diamond, graphite.
The utility model casting blank of continuous casting machine continuous casting crystallizer copper plate or copper pipe on copper plate of crystallizer or copper pipe matrix whole zone by electroplating plating one deck nickel coating, then nickel coating outside and at the lower area of copper plate of crystallizer or copper pipe matrix by plating one or more layers nickel alloy plating layer of plating or nickel-base composite coat;
The utility model is not single to the surfacing performance demands at copper plate of crystallizer or the residing everywhere continuous casting work condition environment of copper pipe difference yet, has designed the copper plate of crystallizer or the copper pipe that can satisfy the different non-single coating structures that require.Both make copper coin or copper pipe top have good thermal fatigue resistance and corrosion resistance, satisfied copper coin again or the advantages of good abrasion performance demands will be arranged at the copper pipe bottom.Make gained coating have single coating institute inadequately comprehensively, have cold-and-heat resistent fatigue behaviour, low stress, wear-resisting, with excellent comprehensive performances such as basal body binding force are strong.Improved the service life of copper plate of crystallizer or copper pipe.
The utility model is after doing suitably to handle to the matrix surface of copper plate of crystallizer or copper pipe, electroplate the nickel coating that a layer thickness is 0.01~3mm at copper plate of crystallizer or copper pipe matrix surface, lower area at nickel coating, that is the lower area of copper plate of crystallizer or copper pipe, generally from distance copper coin or copper pipe top edge 200~600mm, to copper coin or copper pipe lower limb, electroplate one or more layers wear-resisting simple substance, alloy or composite deposite, and this coating is gradient coating at thickness direction.After galvanization coating thickness reaches product requirement thickness, finish to electroplate, heat-treat, carry out machining at last, be machined to the product size requirement.1 as can be seen in conjunction with the accompanying drawings, and the outermost working surface of final products copper plate of crystallizer or copper pipe is that the multi-layer compound structure coating by the non-single coating structure of one or more layers scuff-resistant coating of the nickel dam of upper area and lower area constitutes.Nickel dam is the working lining of copper coin or copper pipe upper area, also is the prime coat or the transition zone of copper coin or copper pipe lower area multilayer coating, can effectively improve the performances such as cold-and-heat resistent fatigue on coating and basal body binding force and copper coin or copper pipe top.Outside nickel coating, copper coin or copper pipe lower area, be one or more layers wear-resisting simple substance, alloy layer or composite deposite, can effectively improve the mar proof of copper plate of crystallizer or copper pipe bottom, the anti-performance such as softening of high temperature.
Use this copper plate of crystallizer or copper pipe can overcome the copper plate of crystallizer of the single coating of employing or the defective of copper pipe, this crystallizer adapts to the requirement of different operating modes in the continuous casting operation, improve the performance and the life-span of crystallizer, guaranteed the normal operation and the product quality of conticaster.