CN201333449Y - Automatic detecting control system of energy-saving lamp - Google Patents
Automatic detecting control system of energy-saving lamp Download PDFInfo
- Publication number
- CN201333449Y CN201333449Y CNU200820170003XU CN200820170003U CN201333449Y CN 201333449 Y CN201333449 Y CN 201333449Y CN U200820170003X U CNU200820170003X U CN U200820170003XU CN 200820170003 U CN200820170003 U CN 200820170003U CN 201333449 Y CN201333449 Y CN 201333449Y
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- saving lamp
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- control system
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Abstract
The utility model provides an automatic detecting control system of an energy-saving lamp, which solves the common problems that the existing energy-saving lamp test has high defective rate, poor qualification rate, poor quality and stability and the like. The detecting control system comprises a PLC controller and a testing device, wherein the testing device is connected with the PLC controller for automatically detecting the energy-saving lamp and inputs feedback signals to the PLC controller after the automatic detection; and the PLC controller is also provided with an eliminating device which is used for executing the feedback signals and further taking out defective energy-saving lamps. The automatic detecting control system controls the PLC controller through the human-machine interface operation, automatic online detection to the energy-saving lamp is controlled by programme, counting and sorting quality products and defective products are realized automatically, and the defective products are eliminated. The automatic detecting control system omits manual test screening, thereby improving work efficiency and lowering production cost.
Description
Technical field
The utility model belongs to electronic technology field, relates to a kind of test macro of electricity-saving lamp manufacturing equipment, particularly a kind ofly controls electricity-saving lamp automatic detection and control system on the whole electricity-saving lamp production line by the PLC controller.
Background technology
In the production process of electricity-saving lamp, generally need test screening with difference certified products and defective products to electric current, voltage and the power of electricity-saving lamp.Existing test is generally tested electricity-saving lamp with craft or semi-hand; in test process, be subjected to artificial factor so easily; ubiquity time percent defective height; the qualification rate that detects is too poor; quality stability is poor; cause product to be done over again easily; cause production efficiency low; and owing to can produce certain radiation in the process of test; the operative employee is for a long time in this production environment; its body and mind is all had certain injury, so also also contained the development that the electricity-saving lamp scale is produced automatically to a certain extent.
Summary of the invention
The purpose of this utility model is at the existing the problems referred to above of existing technology, and provide a kind of by the test automation degree in the production of PLC controller control electricity-saving lamp, can carry out online automatic detection to electricity-saving lamp, automatic numeration, sorting certified products and defective products, thereby the electricity-saving lamp automatic detection and control system of enhancing productivity.
The purpose of this utility model can realize by following technical proposal: a kind of electricity-saving lamp automatic detection and control system, it is characterized in that, this system comprises a PLC controller and is connected with the PLC controller and is used for testing arrangement that electricity-saving lamp is detected automatically, testing arrangement detects the back input feedback signal in the PLC controller automatically to electricity-saving lamp, also is connected with the device for eliminating that is used to carry out feedback signal and then bad electricity-saving lamp is taken out on the PLC controller.
In above-mentioned electricity-saving lamp automatic detection and control system, described testing arrangement comprises the detection hand that is arranged on the workbench, described detection hand one end descends the cylinder of motion to be connected with driving detection on hand, has electric contact point in detecting hand, and this electric contact point is electrically connected with a detector.Drive detection motion down on hand by PLC controller control cylinder when detecting electricity-saving lamp here, detection electric contact point is on hand contacted with electricity-saving lamp, and then electricity-saving lamp is tested the back input feedback signal in the PLC controller by detector.
In above-mentioned electricity-saving lamp automatic detection and control system, described device for eliminating comprises and being used for the Pneumatic manipulator of defective products electricity-saving lamp taking-up and the photoelectric sensor that defective products electricity-saving lamp quantity is counted that above-mentioned Pneumatic manipulator all links to each other with the PLC controller with photoelectric sensor.
In above-mentioned electricity-saving lamp automatic detection and control system, the photoelectric sensor that also is connected with conveyer on the described PLC controller and qualified electricity-saving lamp quantity is counted.
The utility model creatively carries out online automatic detection by the per step action of programme-control to the dress electricity-saving lamp by the PLC controller, and numeration, sorting certified products and defective products enter next step automatically for certified products automatically, and defective products is rejected.During detection, PLC controller control cylinder drives the detection hand and moves downward, and detection electric contact point is on hand contacted with electricity-saving lamp, and detector is tested the back input feedback signal in the PLC controller to electricity-saving lamp electric current, voltage and power.Here mainly divide certified products feedback signal and defective products feedback signal, when the PLC controller receives feedback signal when being defective products, at this moment the PLC controller is just controlled Pneumatic manipulator and electricity-saving lamp is taken out and count and be sent in the PLC controller by photoelectric sensor, conveniently reprocesses.When the PLC controller receives feedback signal when being certified products, at this moment the PLC controller is just controlled conveyer electricity-saving lamp is transferred to next step, and is sent in the PLC controller after relying on photoelectric sensor to count.
In above-mentioned electricity-saving lamp automatic detection and control system, also be connected with man-machine interface on the described PLC controller.Here can conveniently show electricity-saving lamp passing number and umber of defectives by man-machine interface, can in man-machine interface, operate simultaneously the PLC controller, also can make amendment to the routine data in the PLC controller, simultaneously also can each branch unit of manual operation.
In above-mentioned electricity-saving lamp automatic detection and control system, have on the described conveyer and the right locating hole of detection palmistry, above-mentioned electricity-saving lamp is placed on this locating hole.
Compared with prior art, the advantage of this electricity-saving lamp automatic detection and control system is: by man-machine interface operation control PLC controller, by programme-control the dress electricity-saving lamp is carried out online automatic detection, automatic numeration, sorting certified products and defective products, automatically enter next step for certified products, defective products is rejected, and shows by man-machine interface.Save the manual test screening by this automatic detection and control system, can form large-scale production, also improved operating efficiency simultaneously, reduced the generation cost.
Description of drawings
Fig. 1 is the control principle figure of this electricity-saving lamp automatic detection and control system.
Fig. 2 is the integrally-built schematic diagram of the part of detecting in this electricity-saving lamp production line.
Among the figure, 100, the PLC controller; 200, testing arrangement; 201, detect hand; 202, detector; 300, device for eliminating; 301, Pneumatic manipulator; 400, conveyer; 500, man-machine interface; 600, photoelectric sensor; 1, workbench; 2, cylinder; 3, electricity-saving lamp; 4, electric contact point; 5, locating hole.
The specific embodiment
Below be specific embodiment of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
As shown in Figure 1, this electricity-saving lamp automatic detection and control system, by this system dress electricity-saving lamp 3 is carried out online automatic detection, automatic numeration, sorting certified products and defective products, automatically enter next step for certified products, defective products is rejected, and comprises a PLC controller 100 and be connected with PLC controller 100 being used for testing arrangement 200 and device for eliminating 300 that electricity-saving lamp 3 is detected automatically.
As shown in Figure 2, specifically, 200 pairs of electricity-saving lamps 3 of testing arrangement detect the back input feedback signal automatically in PLC controller 100, this testing arrangement 200 comprises the detection hand 201 that is arranged on the workbench 1, have electric contact point 4 in detecting hand 201, this electric contact point 4 is electrically connected with a detector 202.Be provided with conveyer 400 in the bottom of workbench 1, conveyer 400 is connected with PLC controller 100, by 400 motions of pneumatic control conveyer.Have the locating hole 5 relative with detecting hand 201 on the conveyer 400, above-mentioned electricity-saving lamp 3 is placed on this locating hole 5.On the workbench 1 cylinder 2 is installed in addition, detecting hand 201 1 ends is connected with cylinder 2, above-mentioned PLC controller 100 can be controlled detection hand 201 and move downward, and makes the electric contact point 4 that detects on the hand 201 contact with electricity-saving lamp 3 and electricity-saving lamp 3 electric currents, voltage and power are detected.
On PLC controller 100, also be connected with the device for eliminating 300 that is used to carry out feedback signal and then bad electricity-saving lamp 3 is taken out, this device for eliminating 300 comprises the Pneumatic manipulator 301 that is used for 3 taking-ups of defective products electricity-saving lamp, and above-mentioned Pneumatic manipulator 301 links to each other with PLC controller 100.
For count automatically certified products and defective products, on PLC controller 100, also be connected with two groups of photoelectric sensors 600, respectively the quantity of certified products and defective products is counted.
Certainly the user operates for convenience, also is connected with man-machine interface 500 on PLC controller 100.Here can conveniently show electricity-saving lamp 3 passing numbers and umber of defectives by man-machine interface 500, can in man-machine interface 500, operate simultaneously PLC controller 100, also can make amendment to the routine data in the PLC controller 100, simultaneously also can each branch unit of manual operation.
The operation principle of this electricity-saving lamp automatic detection and control system is as follows:
During detection, PLC controller 100 control cylinders 2 drive detection hand 201 and move downward, the electric contact point 4 that detects on the hand 201 is contacted with electricity-saving lamp 3, and detector 202 pairs of electricity-saving lamp 3 electric currents, voltage and power are tested the back input feedback signal in PLC controller 100.Here mainly divide certified products feedback signal and defective products feedback signal, when PLC controller 100 receives feedback signal when being defective products, at this moment PLC controller 100 is just controlled Pneumatic manipulator 301 and electricity-saving lamp 3 is taken out and count and be sent in the PLC controller 100 by photoelectric sensor 600, conveniently reprocesses.When PLC controller 100 receives feedback signal when being certified products, at this moment PLC controller 100 moves upward with regard to control cylinder 2 drive detection hands 201, conveyer 400 is transferred to next step with electricity-saving lamp 3, and is sent in the PLC controller 100 after relying on photoelectric sensor 600 to count.So just realized every electricity-saving lamp 3 is carried out online automatic detection, automatically numeration, sorting certified products and reprocessed products.
Specific embodiment described herein only is that the utility model spirit is illustrated.The utility model person of ordinary skill in the field can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Although this paper has used 100, the PLC controller morely; 200, testing arrangement; 201, detect hand; 202, detector; 300, device for eliminating; 301, Pneumatic manipulator; 400, conveyer; 500, man-machine interface; 600, photoelectric sensor; 1, workbench; 2, cylinder; 3, electricity-saving lamp; 4, electric contact point; 5, term such as locating hole, but do not get rid of the possibility of using other term.Using these terms only is in order to describe and explain essence of the present utility model more easily; They are construed to any additional restriction all is contrary with the utility model spirit.
Claims (6)
1, a kind of electricity-saving lamp automatic detection and control system, it is characterized in that, this system comprises a PLC controller (100) and is connected with PLC controller (100) and is used for testing arrangement (200) that electricity-saving lamp (3) is detected automatically, testing arrangement (200) detects the back input feedback signal to PLC controller (100) in automatically to electricity-saving lamp (3), also is connected with to be used to carry out feedback signal and then with the device for eliminating (300) of bad electricity-saving lamp (3) taking-up on PLC controller (100).
2, electricity-saving lamp automatic detection and control system according to claim 1, it is characterized in that, described testing arrangement (200) comprises the detection hand (201) that is arranged on the workbench (1), described detection hand (201) one ends detect the cylinder (2) that hand (201) moves up and down and are connected with can driving, have electric contact point (4) in detecting hand (201), this electric contact point (4) is electrically connected with a detector (202).
3, electricity-saving lamp automatic detection and control system according to claim 1, it is characterized in that, described device for eliminating (300) comprises and being used for the Pneumatic manipulator (301) of defective products electricity-saving lamp (3) taking-up and the photoelectric sensor (600) that defective products electricity-saving lamp (3) quantity is counted that above-mentioned Pneumatic manipulator (301) all links to each other with PLC controller (100) with photoelectric sensor (600).
4, according to claim 1 or 2 or 3 described electricity-saving lamp automatic detection and control systems, it is characterized in that the photoelectric sensor (600) that also is connected with conveyer (400) on the described PLC controller (100) and qualified electricity-saving lamp (3) quantity is counted.
5, electricity-saving lamp automatic detection and control system according to claim 4 is characterized in that, also is connected with man-machine interface (500) on the described PLC controller (100).
6, according to claim 1 or 2 or 3 described electricity-saving lamp automatic detection and control systems, it is characterized in that having on the described conveyer (400) and the relative locating hole (5) of detection hand (201), above-mentioned electricity-saving lamp (3) is placed on this locating hole (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200820170003XU CN201333449Y (en) | 2008-12-12 | 2008-12-12 | Automatic detecting control system of energy-saving lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU200820170003XU CN201333449Y (en) | 2008-12-12 | 2008-12-12 | Automatic detecting control system of energy-saving lamp |
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| Publication Number | Publication Date |
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| CN201333449Y true CN201333449Y (en) | 2009-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNU200820170003XU Expired - Fee Related CN201333449Y (en) | 2008-12-12 | 2008-12-12 | Automatic detecting control system of energy-saving lamp |
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| CN (1) | CN201333449Y (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102375109A (en) * | 2010-07-09 | 2012-03-14 | 米沃奇电动工具公司 | Lighting tester |
| CN102436243A (en) * | 2011-12-09 | 2012-05-02 | 成都中和世纪科技有限公司 | Electric power measurement and control apparatus measurement and control main body and human machine interface separation scheme |
| CN102455197A (en) * | 2011-08-18 | 2012-05-16 | 宁波精成车业有限公司 | Detection apparatus of rearview mirror surface driver |
| CN103258701A (en) * | 2013-05-09 | 2013-08-21 | 张仲轩 | Energy-saving lamp inferior-quality product detecting and automatic offline method and device of circular exhausting machine |
| CN103558564A (en) * | 2013-11-06 | 2014-02-05 | 上海无线电设备研究所 | Bulb lamp on-line automatic rapid electrical parameter detecting device and method |
| CN103884720A (en) * | 2014-03-13 | 2014-06-25 | 广东工业大学 | FPGA (Field Programmable Gate Array)-based real-time PET (Polyethylene Terephthalate) bottle cover defect detection system and method |
| CN104959472A (en) * | 2015-07-07 | 2015-10-07 | 江苏金铁人自动化科技有限公司 | Automatic device for socket riveting and detecting |
| CN109692826A (en) * | 2019-03-09 | 2019-04-30 | 东北大学秦皇岛分校 | A kind of chip on-line sorting platform |
| CN110721917A (en) * | 2019-10-11 | 2020-01-24 | 广州高谱技术有限公司 | Control method of industrial automation line for virtual and real joint debugging |
-
2008
- 2008-12-12 CN CNU200820170003XU patent/CN201333449Y/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102375109B (en) * | 2010-07-09 | 2015-06-03 | 米沃奇电动工具公司 | Lighting tester |
| CN102375109A (en) * | 2010-07-09 | 2012-03-14 | 米沃奇电动工具公司 | Lighting tester |
| CN102455197A (en) * | 2011-08-18 | 2012-05-16 | 宁波精成车业有限公司 | Detection apparatus of rearview mirror surface driver |
| CN102436243A (en) * | 2011-12-09 | 2012-05-02 | 成都中和世纪科技有限公司 | Electric power measurement and control apparatus measurement and control main body and human machine interface separation scheme |
| CN103258701A (en) * | 2013-05-09 | 2013-08-21 | 张仲轩 | Energy-saving lamp inferior-quality product detecting and automatic offline method and device of circular exhausting machine |
| CN103258701B (en) * | 2013-05-09 | 2016-02-10 | 张仲轩 | Round exhaust machine electricity-saving lamp substandard products detect automatic inserting method and equipment |
| CN103558564A (en) * | 2013-11-06 | 2014-02-05 | 上海无线电设备研究所 | Bulb lamp on-line automatic rapid electrical parameter detecting device and method |
| CN103558564B (en) * | 2013-11-06 | 2016-04-06 | 上海无线电设备研究所 | The on-line automatic fast electric parameter detection device of bulb lamp and detection method thereof |
| CN103884720A (en) * | 2014-03-13 | 2014-06-25 | 广东工业大学 | FPGA (Field Programmable Gate Array)-based real-time PET (Polyethylene Terephthalate) bottle cover defect detection system and method |
| CN103884720B (en) * | 2014-03-13 | 2017-01-25 | 广东工业大学 | FPGA (Field Programmable Gate Array)-based real-time PET (Polyethylene Terephthalate) bottle cover defect detection system and method |
| CN104959472A (en) * | 2015-07-07 | 2015-10-07 | 江苏金铁人自动化科技有限公司 | Automatic device for socket riveting and detecting |
| CN104959472B (en) * | 2015-07-07 | 2017-04-05 | 江苏金铁人自动化科技有限公司 | A kind of automation equipment of the detection that presses for socket |
| CN109692826A (en) * | 2019-03-09 | 2019-04-30 | 东北大学秦皇岛分校 | A kind of chip on-line sorting platform |
| CN110721917A (en) * | 2019-10-11 | 2020-01-24 | 广州高谱技术有限公司 | Control method of industrial automation line for virtual and real joint debugging |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091028 Termination date: 20131212 |