CN201332203Y - Insulating structure for collecting ring and electric brush device in wind-driven generator - Google Patents
Insulating structure for collecting ring and electric brush device in wind-driven generator Download PDFInfo
- Publication number
- CN201332203Y CN201332203Y CNU2008201571043U CN200820157104U CN201332203Y CN 201332203 Y CN201332203 Y CN 201332203Y CN U2008201571043 U CNU2008201571043 U CN U2008201571043U CN 200820157104 U CN200820157104 U CN 200820157104U CN 201332203 Y CN201332203 Y CN 201332203Y
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- wind
- driven generator
- collector ring
- brushgear
- insulating barrier
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Abstract
The utility model discloses an insulating structure for a collecting ring and an electric brush device in a wind-driven generator. The collecting ring and the electric brush device mainly comprise shaft sleeves, conducting rings and leading-out wires thereof, brush rods, connecting plates and insulating layers, wherein, the shaft sleeves, the leading-out wires and the external diameters of the brush rods are coated with the insulating layers; and each of the insulating layers is divided into an inner layer and an outer layer, which are a mica powder band layer and a glass blank cloth layer. The insulating structure for a collecting ring and an electric brush device in a wind-driven generator of the utility model is adapted to outdoor harsh conditions of wind, rain, ice snow and thunder, and particularly can bear corona under high voltage.
Description
Technical field
The utility model relates to a kind of insulation system, especially a kind of insulation system that is used for wind-driven generator collector ring and brushgear.
Background technology
The wind energy cleaning is renewable.Wind power generation is promoted rapidly in China.Promote the manufacturing of wind-driven generator, thereby needed to adapt to collector ring, the brushgear of harsh working condition.The core technology of collector ring, brushgear is insulation.Collector ring, brushgear are the main parts size of wind-driven generator.Wind-driven generator is loaded on the high frame about 60m.Standing the erosion of wind, rain, ice and snow, thunder and lightning.Working condition is harsh.Maintaining inconvenience.The function of collector ring in wind-driven generator is that rotor (armature) circuit and external circuit (power transmission network) are coupled together.Its reliability concerns the safe operation of wind-driven generator.And the reliability of collector ring, brushgear is good and bad inseparable with its insulation system.Present collector ring, the insulating material of brushgear are gone up substantially and are all used phenolic composition, perhaps use epoxy glass cloth laminated board, with this class material as collector ring insulation system material, the harsh working condition that can not adapt to open-air wind, rain, ice and snow, thunder and lightning, especially can not bear the corona under the condition of high voltage, thereby the necessity of improving the collector ring insulation system is arranged.
Collector ring is a rotating parts, and along with wind speed, wind direction change, height when hanging down during the collector ring rotating speed is also just followed and changeed, reverses, and this just requires collector ring to have higher mechanical strength and structure is loosening.And the wind-driven generator collector ring is in open-air harsh working condition again, therefore requires the collector ring insulation system to have: the dielectric property that (1) is high; (2) leakage current is little; (3) anti-corona under the high voltage condition; (4) high temperature resistant, anti-high and cold; (5) enough mechanical strengths are arranged.
The utility model content
(1) technical problem that will solve
Technical problem to be solved in the utility model provides a kind of insulation system that is used for wind-driven generator collector ring and brushgear at the existing in prior technology defective, can adapt to the harsh working condition of open-air wind, rain, ice and snow, thunder and lightning, especially can bear the corona under the condition of high voltage.
(2) technical scheme
The technical scheme that its technical problem that solves the utility model adopts is: a kind of insulation system that is used for wind-driven generator collector ring and brushgear, and collector ring and brushgear mainly are made up of axle sleeve, conducting ring and lead-out wire thereof, brush holder support, fishplate bar, insulating barrier; All be surrounded by insulating barrier at axle sleeve, lead-out wire, brush holder support external diameter.
Described insulating barrier is divided into inside and outside two-layer, is respectively mica powder belt and gob layer of cloth.
Described mica powder belt and gob layer of cloth impregnated insulating paint.
The insulating barrier that thickness 4mm is arranged between described conducting ring and the axle sleeve; The insulating barrier of brush holder support external diameter bag thickness 4mm.
(3) a kind of insulation system that is used for wind-driven generator collector ring and brushgear of the present utility model compared with prior art has following beneficial effect:
A kind of insulation system that is used for wind-driven generator collector ring and brushgear of the utility model is the innovation of insulation against ground, phase insulation.At first be the innovation of material selection, select the thermal endurance class height for use, the mica paper tape 5440 of high voltage withstanding, anti-corona as main insulation, is selected the intensity height for use, good insulation preformance, resistant to elevated temperatures 3640 glass grey cloths are as supporting material.Mica paper tape is the essential insulating material of generator high-tension coil.Dielectric strength 〉=35KV/mm, anti-corona, tensile strength 〉=100Mpa; 3640 glass cloth are epoxy phenolic glass cloth tube materials, manufactured goods tensile strength 〉=80Mpa, and dielectric strength, insulation resistance is also very high.Can adapt to the harsh working condition of open-air wind, rain, ice and snow, thunder and lightning, especially can bear the corona under the condition of high voltage.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is further specified.
Fig. 1 is a kind of structural representation that is used for the insulation system of wind-driven generator collector ring and brushgear of the utility model;
Fig. 2 is a kind of axle sleeve structure schematic diagram that is used for the insulation system of wind-driven generator collector ring and brushgear of the utility model;
Fig. 3 is a kind of lead-out wire structural representation that is used for the insulation system of wind-driven generator collector ring and brushgear of the utility model;
Fig. 4 is a kind of brush holder support structural representation that is used for the insulation system of wind-driven generator collector ring and brushgear of the utility model;
Among the figure: 1, axle sleeve; 2, lead-out wire; 3, insulating barrier; 4, brush holder support; 6, mica powder belt; 7, gob layer of cloth.
Embodiment
Shown in figure, a kind of insulation system that is used for wind-driven generator collector ring and brushgear, collector ring and brushgear mainly are made up of axle sleeve 1, conducting ring and lead-out wire 2 thereof, brush holder support 4, fishplate bar, insulating barrier 3; All be surrounded by insulating barrier 3 at axle sleeve 1, lead-out wire 2, brush holder support 4 external diameters.Described insulating barrier 3 is divided into inside and outside two-layer, is respectively mica powder belt 6 and gob layer of cloth 7.Described mica powder belt 6 and gob layer of cloth 7 impregnated insulating paints.
Insulating barrier 3 about thickness 4mm is arranged between conducting ring and the axle sleeve, in order to insulation against ground: in 3 conducting rings, except the lead-out wire of the conducting ring in the outside directly stretches out the collector ring end, the lead-out wire of all the other two conducting rings, must pass other ring or two rings and stretch out the collector ring end, therefore the lead-out wire of these two rings is wanted the insulating barrier about outsourcing thickness 4mm, in order to phase insulation.Insulating barrier about brush holder support external diameter bag thickness 4mm is in order to phase insulation.
Insulation system and technology
1, axle sleeve insulation (see figure 2)
The cast iron axle sleeve is cleaned up and dries with dimethylbenzene, the mica paper tape that is cut into width as required, wraparound is at sleeve outer circle, thickness of insulating layer is by design load, then 3640 grey cloths that are cut into of width on demand again, wraparound stays 2mm turning surplus at the cylindrical of mica belt, then impregnated insulating paint and cure drying.At last by design size and tolerance size
2, lead-out wire insulation (see figure 3)
Technical process insulate with axle sleeve, but wraparound changes half-stack package into.
3, brush holder support insulation (see figure 4)
Technical process insulate with axle sleeve, but wraparound changes half-stack package into.
Insulating layer material gathers
1, mica paper tape: 5440-1 epoxy paulownia horse glass dust mica tape (F level) //, or 5444-1 phenolic aldehyde epoxy glass mica paper tape //, 5442-1 little-glue single-face glass dust mica tape //, 5446-1 phenolic aldehyde epoxy single face mylar mica paper tape //, 5449-1 (5445-1) phenolic aldehyde epoxy glass mica paper tape //, the two-sided mylar mica paper tape of 5443-1 //, 5453-1 gather the Dibenzene derivatives mica paper tape //, 5450-1 silicone glass mica paper tape.1.1 can adopt F, H, C level mica paper tape.
2, glass grey cloth: 241 or 242,249 expoxy glass grey cloths (F level).
3, alkali-free glass silk ribbon: (this material can use by the instead of glass grey cloth EDR120-980 EDR120-T910.
4, insulating varnish: T1149-2 high-voltage motor solvent-free impregnating resin or other F levels H level high-voltage motor solvent-free impregnating resin (between layer and the layer, playing curing, insulating effect).
Above-described only is preferred implementation of the present utility model.Should be pointed out that for the person of ordinary skill of the art, under the prerequisite that does not break away from the utility model design, can also make some distortion and improvement, all belong to protection range of the present utility model.
Claims (4)
1, a kind of insulation system that is used for wind-driven generator collector ring and brushgear, it is characterized in that: collector ring and brushgear mainly are made up of axle sleeve, conducting ring and lead-out wire thereof, brush holder support, fishplate bar, insulating barrier; All be surrounded by insulating barrier at axle sleeve, lead-out wire, brush holder support external diameter.
2, a kind of insulation system that is used for wind-driven generator collector ring and brushgear according to claim 1 is characterized in that: described insulating barrier is divided into inside and outside two-layer, is respectively mica powder belt and gob layer of cloth.
3, a kind of insulation system that is used for wind-driven generator collector ring and brushgear according to claim 2 is characterized in that: described mica powder belt and gob layer of cloth impregnated insulating paint.
4, a kind of insulation system that is used for wind-driven generator collector ring and brushgear according to claim 3 is characterized in that: the insulating barrier that thickness 4mm is arranged between described conducting ring and the axle sleeve; The insulating barrier of brush holder support outsourcing thickness 4mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNU2008201571043U CN201332203Y (en) | 2008-12-15 | 2008-12-15 | Insulating structure for collecting ring and electric brush device in wind-driven generator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CNU2008201571043U CN201332203Y (en) | 2008-12-15 | 2008-12-15 | Insulating structure for collecting ring and electric brush device in wind-driven generator |
Publications (1)
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CN201332203Y true CN201332203Y (en) | 2009-10-21 |
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CNU2008201571043U Expired - Lifetime CN201332203Y (en) | 2008-12-15 | 2008-12-15 | Insulating structure for collecting ring and electric brush device in wind-driven generator |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102522856A (en) * | 2011-12-28 | 2012-06-27 | 大连宜顺机电有限公司 | Variable-pitch sliding ring |
CN102709771A (en) * | 2012-05-29 | 2012-10-03 | 四川精通电气设备有限公司 | Conductive slip ring capable of preventing friction to generate insulating attachment |
CN106314479A (en) * | 2015-06-26 | 2017-01-11 | 郑州路宏铁路器材有限公司 | Turnout installation device long-term pressure-resistant insulating angle iron |
CN107658664A (en) * | 2017-08-10 | 2018-02-02 | 北京金风科创风电设备有限公司 | conducting ring and wind generating set |
-
2008
- 2008-12-15 CN CNU2008201571043U patent/CN201332203Y/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102522856A (en) * | 2011-12-28 | 2012-06-27 | 大连宜顺机电有限公司 | Variable-pitch sliding ring |
CN102709771A (en) * | 2012-05-29 | 2012-10-03 | 四川精通电气设备有限公司 | Conductive slip ring capable of preventing friction to generate insulating attachment |
CN106314479A (en) * | 2015-06-26 | 2017-01-11 | 郑州路宏铁路器材有限公司 | Turnout installation device long-term pressure-resistant insulating angle iron |
CN107658664A (en) * | 2017-08-10 | 2018-02-02 | 北京金风科创风电设备有限公司 | conducting ring and wind generating set |
CN107658664B (en) * | 2017-08-10 | 2020-02-07 | 北京金风科创风电设备有限公司 | Conducting ring and wind generating set |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C56 | Change in the name or address of the patentee |
Owner name: MORGAN AM + T (SHANGHAI) CO., LTD. Free format text: FORMER NAME: SHANGHAI MORGAN CARBON CO., LTD. |
|
CP01 | Change in the name or title of a patent holder |
Address after: 200241 No. 4250 Wu Long Road, Shanghai Patentee after: Shanghai Morgan AM&T Co., Ltd. Address before: 200241 No. 4250 Wu Long Road, Shanghai Patentee before: Shanghai Morgan Carbon Co.,Ltd. |
|
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20091021 |