The utility model content
The utility model exists system complex, poor reliability in order to solve existing winch, amasss the problem that body is big, the maintaining work capacity is bigger, and then a kind of compact differential velocity modulating winch is provided.
The utility model is to solve the problems of the technologies described above the technical scheme of taking to be: winch described in the utility model comprises electrical motor, connection tooth cover, clutch shaft bearing cup, second bearing cup, clutch shaft bearing, second bearing, transmission shaft, main shaft, high speed level planetary driving device, low speed turbine stage planetary driving device, roller device, work and safety catch, velocity modulation brake equipment, bearing, transmission case body, rotating cylinder, transmission gear ring and brake disc tensioner ring; High speed grade planetary driving device is made up of high speed grade sun wheel, several high speed grade planetary wheels, high speed grade bearing pin, high speed grade bearing, high speed grade tooth rest and a high speed grade internally toothed annulus; The low speed turbine stage planetary driving device is made up of low speed turbine stage sun wheel, several low speed turbine stage planetary wheels, low speed turbine stage bearing pin, low speed turbine stage bearing, low speed turbine stage tooth rest and low speed turbine stage internally toothed annulus; Roller device is made up of cylinder tube circle, disc, wheel hub, rope blocking plate and tensioner ring; Work and safety catch are made up of disk brake lock, braking brake shoe, brake cylinder, braking pumping plant and hand-hydraulic pressure-modulation valve; Velocity modulation is made up of with the hand-hydraulic pressure-modulation valve with braking pumping plant and velocity modulation with brake cylinder, velocity modulation with braking brake shoe, velocity modulation with disk brake lock, velocity modulation velocity modulation with brake equipment; The output shaft of electrical motor is realized being in transmission connection with transmission shaft by connecting the tooth cover, transmission shaft is installed in the cylinder type inner chamber of main shaft, main shaft places in the thorax hole of the clutch shaft bearing cup and second bearing cup by clutch shaft bearing, second bearing, main shaft is fastened by tensioner ring and wheel hub, the endoporus of disc and the outside face of wheel hub are affixed, the inwall of the outside face of disc and cylinder tube circle is affixed, rope blocking plate, disk brake lock all with the outside face Joint of cylinder tube circle; One end of transmission shaft is realized being in transmission connection with the female splines that is connected the tooth cover by involute outer spline, the involute tooth gear that the other end of transmission shaft is made is high speed level sun wheel, the level sun wheel places several high speed level center planetary gears and is meshed with several high speed level planetary wheels at a high speed, the level sun wheel is the transmission of floating at a high speed, several high speed level planetary wheels are by high speed level bearing pin, the level bearing is connected with a high speed level tooth rest at a high speed, several at a high speed level planetary wheels with also be meshed when a level sun wheel is meshed at a high speed with a level internally toothed annulus at a high speed, the level internally toothed annulus is made at transmission gear ring inwall at a high speed, and the two is an integral body for high speed level internally toothed annulus and transmission gear ring; An end of level tooth rest keeps certain interval near main shaft and with the main shaft end face at a high speed, involute internal tooth and the low speed turbine stage sun wheel that is shaped in the other end endoporus of level tooth rest is in transmission connection at a high speed, the low speed turbine stage sun wheel is operated in the unsteady operation in the planetary center of several low speed turbine stages and is meshed with several low speed turbine stage planetary wheels, several low speed turbine stage planetary wheels are by the low speed turbine stage bearing pin, the low speed turbine stage bearing is connected with the low speed turbine stage tooth rest, several low speed turbine stage planetary wheels with also be meshed when the low speed turbine stage sun wheel is meshed with the low speed turbine stage internally toothed annulus, the low speed turbine stage internally toothed annulus is made at the inwall of rotating cylinder, the two is an integral body for low speed turbine stage internally toothed annulus and rotating cylinder, rotating cylinder places the inner chamber of transmission case body by bearing, and the transmission case body and second bearing cup are fastened; The low speed turbine stage planetary driving device is the female splines that drives the transmission gear ring that is meshed with it by the involute outer spline of the low speed turbine stage tooth rest end cylindrical of the close tooth rest of level at a high speed one side, and be in transmission connection, thereby drive shaft, roller device work by the involute inner spline of the transmission gear ring other end and the involute outer spline of main shaft one end; Disk brake lock is fixed on the outer wall of cylinder tube circle, the braking brake shoe is separately positioned on the both sides of disk brake lock, brake cylinder is two pairing work, the inside of brake cylinder is provided with disk spring, brake cylinder is separately positioned on the outside of braking brake shoe, the hand-hydraulic pressure-modulation valve is connected with brake cylinder, and the braking pumping plant is connected with the hand-hydraulic pressure-modulation valve; Velocity modulation passes through brake disc tensioner ring and rotating cylinder Joint with disk brake lock, velocity modulation is separately positioned on the both sides of velocity modulation with disk brake lock with the braking brake shoe, velocity modulation is separately positioned on the outside of velocity modulation with the braking brake shoe with brake cylinder, velocity modulation is connected with brake cylinder with velocity modulation with the hand-hydraulic pressure-modulation valve, and velocity modulation is connected with the hand-hydraulic pressure-modulation valve with velocity modulation with the braking pumping plant.
The beneficial effects of the utility model are: the utlity model has that external form compactness, structure are simple, good reliability, advantage that the maintaining work capacity is little.The existing winch axial dimension of the utility model can reduce 30%, can account for factory building and mine chamber less; Drive motor of the present utility model uses common squirrel-cage motor, and this type motor is that cost is minimum in the asynchronous motor, the motor that reliability is the highest; The utility model adopts the planetary differential velocity modulation of fluid control, has compared following 3 excellent heat with the electrical modulation of existing winch: simple to operate, reliability is high, the maintaining work capacity is little.
The specific embodiment
The specific embodiment one: as shown in Figure 1, the described compact differential velocity modulating winch of present embodiment, described winch comprise electrical motor 1, connection tooth cover 2, clutch shaft bearing cup 3, second bearing cup 13, clutch shaft bearing 4, second bearing 14, transmission shaft 5, main shaft 6, high speed level planetary driving device 7, low speed turbine stage planetary driving device 8, roller device 9, work and safety catch 10, velocity modulation brake equipment 11, bearing 12, transmission case body 15, rotating cylinder 16, transmission gear ring 17 and brake disc tensioner ring 19; High speed grade planetary driving device 7 is made up of high speed grade sun wheel 7-1, several high speeds grade planetary wheel 7-2, high speed grade bearing pin 7-3, high speed grade bearing 7-4, high speed grade tooth rest 7-5 and a high speed grade internally toothed annulus 7-6; Low speed turbine stage planetary driving device 8 is made up of low speed turbine stage sun wheel 8-1, several low speed turbine stage planetary wheels 8-2, low speed turbine stage bearing pin 8-3, low speed turbine stage bearing 8-4, low speed turbine stage tooth rest 8-5 and low speed turbine stage internally toothed annulus 8-6; Roller device 9 is made up of cylinder tube circle 9-1, disc 9-2, wheel hub 9-3, rope blocking plate 9-4 and tensioner ring 9-5; Work and safety catch 10 are made up of disk brake lock 10-1, braking brake shoe 10-2, brake cylinder 10-3, braking pumping plant 10-4 and hand-hydraulic pressure-modulation valve 10-5; Velocity modulation is made up of with hand-hydraulic pressure-modulation valve 11-5 with braking pumping plant 11-4 and velocity modulation with brake cylinder 11-3, velocity modulation with braking brake shoe 11-2, velocity modulation with disk brake lock 11-1, velocity modulation velocity modulation with brake equipment 11; The output shaft of electrical motor 1 is realized being in transmission connection with transmission shaft 5 by connecting tooth cover 2, transmission shaft 5 is installed in the cylinder type inner chamber of main shaft 6 (transmission shaft 5 is worked in the cylinder type inner chamber of main shaft 6), main shaft 6 is by clutch shaft bearing 4, second bearing 14 places in the thorax hole of the clutch shaft bearing cup 3 and second bearing cup 13, main shaft 6 is fastened by tensioner ring 9-5 and wheel hub 9-3, the outside face of the endoporus of disc 9-2 and wheel hub 9-3 is affixed, the inwall of the outside face of disc 9-2 and cylinder tube circle 9-1 is affixed, rope blocking plate 9-4, disk brake lock 10-1 all with the outside face Joint of cylinder tube circle 9-1; One end of transmission shaft 5 is realized being in transmission connection with the female splines that is connected tooth cover 2 by involute outer spline, the involute tooth gear that the other end of transmission shaft 5 is made is high speed level sun wheel 7-1, level sun wheel 7-1 places several high speed level planetary wheel 7-2 centers and is meshed with several high speed level planetary wheels 7-2 at a high speed, level sun wheel 7-1 is the transmission of floating at a high speed, several high speed level planetary wheels 7-2 is by high speed level bearing pin 7-3, level bearing 7-4 is connected with a high speed level tooth rest 7-5 at a high speed, several at a high speed level planetary wheel 7-2 with also be meshed when a level sun wheel 7-1 is meshed at a high speed with a level internally toothed annulus 7-6 at a high speed, at a high speed a level internally toothed annulus 7-6 makes at transmission gear ring 17 inwalls, at a high speed level internally toothed annulus 7-6 and transmission gear ring 17 the two be an integral body; The end of level tooth rest 7-5 keeps certain interval near main shaft 6 and with main shaft 6 end faces at a high speed, involute internal tooth and the low speed turbine stage sun wheel 8-1 that is shaped in the other end endoporus of level tooth rest 7-5 is in transmission connection at a high speed, low speed turbine stage sun wheel 8-1 is operated in the unsteady operation in center of several low speed turbine stage planetary wheels 8-2 and is meshed with several low speed turbine stage planetary wheels 8-2, several low speed turbine stage planetary wheels 8-2 is by low speed turbine stage bearing pin 8-3, low speed turbine stage bearing 8-4 is connected with low speed turbine stage tooth rest 8-5, several low speed turbine stage planetary wheels 8-2 with also be meshed when low speed turbine stage sun wheel 8-1 is meshed with low speed turbine stage internally toothed annulus 8-6, low speed turbine stage internally toothed annulus 8-6 makes at the inwall of rotating cylinder 16, the two is an integral body for low speed turbine stage internally toothed annulus 8-6 and rotating cylinder 16, rotating cylinder 16 places the inner chamber of transmission case body 15 by bearing 12, and the transmission case body 15 and second bearing cup 13 are fastened; Low speed turbine stage planetary driving device 8 is the female spliness that drive the transmission gear ring 17 that is meshed with it by the involute outer spline of the low speed turbine stage tooth rest 8-5 end cylindrical of the close tooth rest of level at a high speed 7-5 one side, and be in transmission connection, thereby drive shaft 6, roller device 9 work by the involute inner spline of transmission gear ring 17 other ends and the involute outer spline of main shaft 6 one ends; Disk brake lock 10-1 is fixed on the outer wall of cylinder tube circle 9-1, braking brake shoe 10-2 is separately positioned on the both sides of disk brake lock 10-1, brake cylinder 10-3 is two pairing work, the inside of brake cylinder 10-3 is provided with disk spring, brake cylinder 10-3 is separately positioned on the outside of braking brake shoe 10-2, hand-hydraulic pressure-modulation valve 10-5 is connected with brake cylinder 10-3, and braking pumping plant 10-4 is connected with hand-hydraulic pressure-modulation valve 10-5; Velocity modulation passes through brake disc tensioner ring 19 and rotating cylinder 16 Joints with disk brake lock 11-1, velocity modulation is separately positioned on the both sides of velocity modulation with disk brake lock 11-1 with braking brake shoe 11-2, velocity modulation is separately positioned on the outside of velocity modulation with braking brake shoe 11-2 with brake cylinder 11-3, velocity modulation is connected with brake cylinder 11-3 with velocity modulation with hand-hydraulic pressure-modulation valve 11-5, and velocity modulation is connected with hand-hydraulic pressure-modulation valve 11-5 with velocity modulation with braking pumping plant 11-4.
The specific embodiment two: as shown in Figure 1, the described winch of present embodiment also comprises big lid 18, and described big lid 18 is installed on the outer face of rotating cylinder 16.Other composition and annexation are identical with the specific embodiment one.
The specific embodiment three: as shown in Figure 1, the described winch of present embodiment also comprises frame 20, and clutch shaft bearing cup 3, second bearing cup 13 all are fastened with frame 20.Other composition and annexation are identical with the specific embodiment one or two.
The transmission process of winch described in the utility model is: electrical motor 1 is given transmission of power the involute outer spline of transmission shaft 5 one ends by connecting tooth cover 2, make transmission shaft 5 revolutions, the high speed level sun wheel 7-1 of transmission shaft 5 other ends passes to level planetary wheel 7-2 at a high speed with power, be in relative static conditions owing to make the high speed level internally toothed annulus 7-6 of one with transmission gear ring 17, the at high speed level planetary wheel 7-2 of institute rotates, level tooth rest 7-5 revolution at a high speed.Level tooth rest 7-5 makes its revolution by the low speed turbine stage sun wheel 8-1 that the transmission of one end involute internal gear is meshed with it at a high speed, the low speed turbine stage planetary wheel 8-2 that low speed turbine stage sun wheel 8-1 transmission is meshed with it, because make the low speed turbine stage internally toothed annulus 8-6 of one with rotating cylinder 16 relative static, the revolution of low speed turbine stage planetary wheel 8-2 promotes low speed turbine stage tooth rest 8-5 revolution, because low speed turbine stage tooth rest 8-5 is to be in transmission connection by the involute outer spline and the transmission gear ring 17 1 end involute inner splines of one end, thereby transmission transmission gear ring 17 revolutions, the involute outer spline of the involute inner spline of transmission gear ring 17 other ends and main shaft 6 spindle noses is to be in transmission connection, 6 revolutions of transmission gear ring 17 transmission main shafts.
Winch described in the utility model has four kinds of operating modes when utilization and operation, existing division is as follows:
First kind of operating mode: roller device 9 transfixions, electrical motor 1 have started normal moving the commentaries on classics.Electrical motor 1 running, transmission gear ring 17 transfixions, rotating cylinder 16 revolutions, velocity modulation turns round with disk brake lock 11-1, velocity modulation separates with disk brake lock 11-1 with velocity modulation with braking brake shoe 11-2, velocity modulation makes velocity modulation throw off with disk brake lock 11-1 with braking brake shoe 11-2 and velocity modulation with disk spring in the pressure medium compression cylinder in the brake cylinder 11-3; Disk brake lock 10-1 transfixion, brake cylinder 10-3 is because of no pressure, and disk spring release will be braked brake shoe 10-2 and be compressed disk brake lock 10-1 in the brake cylinder 10-3, and because of the friction brake force effect, disk brake lock 10-1 is braked.
Second kind of operating mode: roller device 9 turns round with rated speed of rotation; velocity modulation disk brake lock 11-1 transfixion; electrical motor 1 normally turns round; low speed turbine stage tooth rest 8-5 revolution; transmission gear ring 17 normally turns round; main shaft 6 revolutions; roller device 9 normally turns round; rotating cylinder 16 transfixions; at this moment, the velocity modulation velocity modulation of brake equipment 11 disk brake lock 11-1 transfixion, velocity modulation no pressure in the brake cylinder 11-3; velocity modulation discharges with disk spring in the brake cylinder 11-3; velocity modulation is compressed velocity modulation disk brake lock 11-1 with braking brake shoe 11-2, and because of the friction brake force effect, velocity modulation is braked with disk brake lock 11-1; meanwhile work, work and safety catch 10 are in the state of declutching.Pressure medium is compressed disk spring in the brake cylinder 10-3, drives braking brake shoe 10-2 and retreats, and breaks away from disk brake lock 10-1, and disk brake lock 10-1 is in non-braking mode, and disk brake lock 10-1 loses the braking constraint and freely turns round.Roller device 9 freely turns round.
The third operating mode: winch is in the acceleration start-up course.Actuating motor 1, treat electrical motor 1 start finish to advance normal moving the commentaries on classics after, harmonious ground operator hydrodynamic pressure pressure-modulation valve 10-5 and velocity modulation hand-hydraulic pressure-modulation valve 11-5 simultaneously.Disk spring in constantly rising brake cylinder 10-3 operation pressure gradually reduces brake cylinder 10-3, its working thrust makes braking brake shoe 10-2 reduce gradually the braking force of disk brake lock 10-1, up to till the brake off time, the medium operation pressure of brake cylinder 11-3 is used in the modulation that meanwhile underspeeds uniformly with the velocity modulation of brake equipment 11, velocity modulation discharges because of the medium operation pressure reduces gradually gradually with disk spring in the brake cylinder 11-3, the thrust of velocity modulation with braking brake shoe 11-2 is strengthened gradually, brake fully with disk brake lock 11-1 up to velocity modulation, roller device 9 enters normal operation, and this moment, velocity modulation was in braking mode with brake equipment 11.
The 4th kind of operating mode: winch enters quiescence from even deceleration of normal operation.At this moment, work and safety catch 10 enter braking mode from the state of declutching, and velocity modulation enters the braking mode that declutches with brake equipment 11 from braking mode.
Reconcile simultaneously hand-hydraulic pressure-modulation valve 10-5 and velocity modulation hand-hydraulic pressure-modulation valve 11-5 harmoniously, at the charge oil pressure that reduces braking pumping plant 10-4 gradually, the pressure medium of brake cylinder 10-3 reduces gradually, disk spring pressure in the brake cylinder 10-3 discharges gradually, thrust to braking brake shoe 10-2 strengthens gradually, braking brake shoe 10-2 also strengthens gradually to the braking force of disk brake lock 10-1, roller device 9 evenly slows down when stopping gradually, the liquid supply pressure of modulating with brake cylinder 11-3 that builds up speed gradually makes velocity modulation be compressed gradually with brake cylinder 11-3 inner chamber disk spring, velocity modulation also reduces gradually with the thrust that braking brake shoe 11-2 is subjected to, it also descends gradually to the braking force of velocity modulation with disk brake lock 11-1, up to brake off, velocity modulation disk brake lock 11-1 freedom of entry operative condition.