CN201319704Y - Semiautomatic assembly tooling for insulating materials - Google Patents
Semiautomatic assembly tooling for insulating materials Download PDFInfo
- Publication number
- CN201319704Y CN201319704Y CNU2008201430774U CN200820143077U CN201319704Y CN 201319704 Y CN201319704 Y CN 201319704Y CN U2008201430774 U CNU2008201430774 U CN U2008201430774U CN 200820143077 U CN200820143077 U CN 200820143077U CN 201319704 Y CN201319704 Y CN 201319704Y
- Authority
- CN
- China
- Prior art keywords
- silicone grease
- insulating material
- assembly tooling
- cutting blade
- carriage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses a semiautomatic assembly tooling for insulating materials and aims to provide a convenient, fast and effective assembly tooling for insulating materials. The semiautomatic assembly tooling for insulating materials comprises a bracket, a silicone grease application structure, a slidable clamping structure and a cutting structure; the silicone grease application structure comprises a reel used for storing insulating materials and a silicone grease storage box; the slidable clamping structure includes a clip device and a clamping cylinder which enables the clip device to be opened and closed, and the slidable clamping structure can be moved horizontally; the cutting structure comprises a cutting blade which can conduct reciprocal motions vertically; and a bracket used for holding a housing of a controller is arranged below the cutting blade. The utility model has better maneuverability, greatly improves the efficiency, ensures the silicone grease application quality, and realizes the batch production.
Description
Technical field
The utility model belongs to the controller processing unit (plant) of electric automobiles, is that a kind of controller housing that is applicable to is smeared silica gel and the device that mounts insulating material more specifically.
Background technology
At present, in the electric motor car industry,, all need between power tube and shell, smear heat-conducting silicone grease and mount insulating material for the thermal diffusivity and the leaky of avoiding controller of enhancement controller shell.
Controller housing originally is two halves formula two parts up and down, all be by manual heat-conducting silicone grease and the manual insulating material that mounts smeared, promptly be: the drain pan of 2 half formula shells is piled up successively up and down, make its inside expose out, form a continuous plane, smear heat-conducting silicone grease with hairbrush then, sturdy on heat-conducting silicone grease rectangular insulating material more afterwards, make it to fit tightly, thereby finish the work of fat liquoring and pad pasting.
Simultaneously, the new integral type shell of releasing is not because the front and back up and down of shell all have the space, can only dip in full heat-conducting silicone grease with thin slice, put in housing from left and right sides end caps with hand and smear heat-conducting silicone grease, again thin slice is adhered to insulating material afterwards, deliver to the place of contact power tube and carry out sturdy.
The way of these two kinds of routines all is to adopt pure handwork, inefficiency not only, and the randomness of workman's operation is very big, cause heat-conducting silicone grease smearing thickness inequality, insulating material is pasted not in place, the reliability that can not ensure the quality of products has also increased the defective of electric leakage, and can not guarantee the effect of dispelling the heat.So, the mass effect of controller can not be effectively guaranteed.
With regard to these problems, become the key factor that influences controller for electric vehicle product quality performance.Pure manual operations is smeared heat-conducting silicone grease and mounts the shortcoming of technology of insulating material as follows in the prior art controller for electric vehicle:
1. owing to be manual work, its operating personnel's qualification and level of skill all play conclusive effect to processing work, cause the quality of controller not guaranteed reliably.
2. owing to adopt manual work, especially novel integral type shell mechanism, very inconvenient when smearing heat-conducting silicone grease and mounting insulating material, can not realize producing in batches, cause working (machining) efficiency very low, have influence on the whole profit of company.
3. during manual operation, random big, cause heat-conducting silicone grease smearing thickness inequality, not only waste raw material, increase product cost, and influence steady quality, the while can not accurately be cut insulating material, has also caused waste.
The utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of convenient, fast, workable, semi-automatic insulating material assembly tooling that can guarantee product quality is provided.
The technical problem that the utility model solves takes following technical scheme to realize: a kind of semi-automatic insulating material assembly tooling, comprise support, and be arranged on silicone grease on the support and smear structure, slidably clamping structure and cutting structure; Described silicone grease is smeared structure and is comprised reel and the silicone grease Storage Box of depositing insulating material; The clamping cylinder that described slidably clamping structure comprises clip device and clip device realize to be opened and closed, described slidably clamping structure can horizontal movement; Described cutting structure comprises can vertical reciprocating cutting blade; The below of described cutting blade is provided with the carriage that is used to hold controller housing.
The technical problem that the utility model solves can also take following technical scheme to realize: be provided with down compression leg directly over the described carriage, described compression leg is down pressed to described carriage under the drive of cylinder; The position of the corresponding described cutting blade of described carriage also is provided with the cutter groove, and described cutting blade moves downward and can reach in the described cutter groove; Be provided with paired slide bar in the described silicone grease storage box, clamped by described clip device again behind the gap between the described slide bar in the described silicone grease storage box of insulating material process on the described reel; Described slidably clamping structure horizontal movement direction is parallel with described carriage.
The utility model compared with prior art has significant advantage and beneficial effect, is embodied in the following aspects:
1. the utility model is simple in structure, easy to operate, practicality is good.
2. production efficiency height is 5 times of original manual production speed, has realized mass production.
3. owing to adopt semiautomatic plant, greatly reduce the restriction to operating personnel, the utility model is simple to operate, convenient easily.
4. the utility model is smeared evenly, helps strengthening heat-conducting effect and has avoided electric leakage, has strengthened the quality assurance coefficient of product, has reduced number of rewelding, has reduced cost.
5. the applying amount of heat-conducting silicone grease is controlled, has avoided artificial skimble-scamble shortcoming, and having saved cost has increased profit.
Description of drawings
Fig. 1 is the structural representation of the utility model clip device;
Fig. 2 is the side structure schematic diagram of the utility model clip device;
Fig. 3 is a schematic perspective view of the present utility model;
Fig. 4 is the side structure schematic diagram of the utility model cutting structure.
Embodiment
Shown in Fig. 1-4, the 1st, cylinder, the 2nd, following compression leg, the 3rd, cutting blade, the 4th, carriage, the 5th, cutter groove, the 6th, clip device, the 7th, silicone grease Storage Box, the 8th, slide bar, the 9th, clamp cylinder, the 10th, support, the 11st, reel, the 12nd, silicone grease is smeared structure, and the 13rd, cutting structure, the 14th, clamping structure slidably, the 15th, the shell of controller, the 16th, insulating material.
The utility model is a kind of semi-automatic insulating material assembly tooling, comprises support 10, is arranged on silicone grease on the support and smears structure 12, slidably clamping structure 14 and cutting structure 13.
Silicone grease is smeared structure 12 and is comprised reel 11 and the silicone grease Storage Box 7 of depositing insulating material 16, the quantity of reel 11 can be according to the actual conditions setting, single-layer insulation material and double hyer insulation material all can use the utility model to realize, silicone grease storage box 7 is used for depositing silicone grease, its inside is provided with paired slide bar 8, behind the gap between the slide bar 8 in the insulating material 16 process silicone grease storage boxes 7 on the reel 11, silicone grease just can be finished smearing of silicone grease uniformly attached to the surface of insulating material 16.
Slidably clamping structure 14 comprises clip device 6 and clamps cylinder 9, clamp cylinder 9 and can realize the switching of clip device 6, the switching of clamping device 6 is used for drawing insulating material 16, insulating material 16 is through behind the slide bar 8, clamped device 6 is clamped, clamping device 6 is done the motion of horizontal direction then, moves insulating material 16 to away from silicone grease Storage Box 7 the other end.
Implementation process of the present utility model is: at first insulating material 16 is placed on the reel 11 and fixes, by hand insulating material 16 is put in the silicone grease Storage Box 7 then, and pass the gap of the slide bar 8 in the silicone grease Storage Box, silicone grease spread upon uniformly (slide bar 8 can be provided with a plurality of on the insulating material 16, as be arranged on bottom in the silicone grease Storage Box, make silicone grease even, spread upon fully on the insulating material 16), start then and clamp cylinder 9, the insulating material 16 that clip device 6 is clamped coat silica gel, clip device 6 carries out moving of horizontal direction then, move on to the outermost end of carriage 4 always, and then startup clamping cylinder 9 is opened clip device 6, make clip device 6 unclamp insulating material 16, manually controller housing 15 is placed on the carriage 4 then, then use cylinder 1 will descend compression leg 2 to depress, up to the shell of pushing down controller 15 tightly, start cutting blade 3 then, cutting blade 3 is moved down rapidly, insulating material 16 is cut off, cutting blade 3 enters the cutter groove 5 on the carriage 4 simultaneously, then cutting blade 3 is lifted, to descend compression leg 2 to lift again, manually shell 15 taking-ups with controller get final product, practical repeatedly according to aforesaid operations, just finished implementation process of the present utility model.
Utilize technical scheme described in the utility model, or those skilled in the art designing the similar techniques scheme under the inspiration of technical solutions of the utility model, and reach above-mentioned technique effect, all is to fall into protection range of the present utility model.
Claims (5)
1. semi-automatic insulating material assembly tooling is characterized in that: comprise support, be arranged on silicone grease on the support and smear structure, slidably clamping structure and cutting structure; Described silicone grease is smeared structure and is comprised reel and the silicone grease Storage Box of depositing insulating material; The clamping cylinder that described slidably clamping structure comprises clip device and clip device realize to be opened and closed, described slidably clamping structure can horizontal movement; Described cutting structure comprises can vertical reciprocating cutting blade; The below of described cutting blade is provided with the carriage that is used to hold controller housing.
2. semi-automatic insulating material assembly tooling according to claim 1 is characterized in that: be provided with down compression leg directly over the described carriage, described compression leg is down pressed to described carriage under the drive of cylinder.
3. semi-automatic insulating material assembly tooling according to claim 1 is characterized in that: the position of the corresponding described cutting blade of described carriage also is provided with the cutter groove, and described cutting blade moves downward and can reach in the described cutter groove.
4. semi-automatic insulating material assembly tooling according to claim 1, it is characterized in that: be provided with paired slide bar in the described silicone grease storage box, clamped by described clip device again behind the gap between the described slide bar in the described silicone grease Storage Box of insulating material process on the described reel.
5. semi-automatic insulating material assembly tooling according to claim 1 is characterized in that: described slidably clamping structure horizontal movement direction is parallel with described carriage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201430774U CN201319704Y (en) | 2008-11-12 | 2008-11-12 | Semiautomatic assembly tooling for insulating materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201430774U CN201319704Y (en) | 2008-11-12 | 2008-11-12 | Semiautomatic assembly tooling for insulating materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201319704Y true CN201319704Y (en) | 2009-09-30 |
Family
ID=41198461
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201430774U Expired - Fee Related CN201319704Y (en) | 2008-11-12 | 2008-11-12 | Semiautomatic assembly tooling for insulating materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201319704Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103135462A (en) * | 2012-12-29 | 2013-06-05 | 天津市松正电动科技有限公司 | Installation tool and method for controller heat dissipation film |
-
2008
- 2008-11-12 CN CNU2008201430774U patent/CN201319704Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103135462A (en) * | 2012-12-29 | 2013-06-05 | 天津市松正电动科技有限公司 | Installation tool and method for controller heat dissipation film |
| CN103135462B (en) * | 2012-12-29 | 2018-02-02 | 天津市松正电动汽车技术股份有限公司 | A kind of controller heat dissipation film mounting tool and its method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090930 Termination date: 20091214 |