CN201309492Y - Integrated railroad wheel on-line track detection device - Google Patents

Integrated railroad wheel on-line track detection device Download PDF

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Publication number
CN201309492Y
CN201309492Y CNU2008201351560U CN200820135156U CN201309492Y CN 201309492 Y CN201309492 Y CN 201309492Y CN U2008201351560 U CNU2008201351560 U CN U2008201351560U CN 200820135156 U CN200820135156 U CN 200820135156U CN 201309492 Y CN201309492 Y CN 201309492Y
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CN
China
Prior art keywords
rail
shaped steel
wheel
integrated
detection device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNU2008201351560U
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Chinese (zh)
Inventor
谢兴中
程快明
贡照华
石峥映
孙志林
黄明全
梅劲松
郭其昌
朱普生
沈海元
何元弟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NANJING TYCHO INFORMATION TECHNOLOGY CO., LTD.
Shanghai Railway Bureau
Original Assignee
Nanjing Tycho Information Technology Co Ltd
SHANGHAI RAILWAY BUREAU
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing Tycho Information Technology Co Ltd, SHANGHAI RAILWAY BUREAU filed Critical Nanjing Tycho Information Technology Co Ltd
Priority to CNU2008201351560U priority Critical patent/CN201309492Y/en
Application granted granted Critical
Publication of CN201309492Y publication Critical patent/CN201309492Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to an integrated railroad wheel on-line track detection device. The cross section of a steel track of the track detection device is in a U shape, the entire vertical view is in a H type, the inner sides of the U-shaped steel track are provided with protective wings for limiting wheel edges; the outer sides of the U-shaped steel track are provided with bearing wings for bearing wheels; and the protective wings at the two sides are connected to form an integral structure by the bottom. The utility model has reasonable structure, is easily installed and maintained, has good environmental adaptability, high safety and reliability and long service life.

Description

The online detection rail set of integrated railway wheel
Technical field
The utility model relates to a kind of non-destructive detection device, refers to the on-line measuring device to railway wheel especially.
Background technology
Train wheel is one of vitals that ensures train operating safety.Along with train develops towards high speed, heavy duty, long routing,, more apparent urgent to the detection and the guarantee of wheel.At external technical scheme and case history, actual conditions in conjunction with China, patent 200520118146.2 discloses a kind of practical scheme, but in reality is tentative, find that following typical case is not enough: 1, common rail, inclined to one side outward by twist distortion, limited by structure and material, the pole of orbit is easy to wear, must switch tracks every year, and northern area even possibly can't adopt; 2, in the slit of track and guard rail, the transducer inconvenience is safeguarded in Installation and Debugging, is difficult for realizing standardization of technology, the conformability of can not ensuring the quality of products, and the industrialized implementation difficulty is big.
Summary of the invention
The purpose of this utility model is:
Design a kind of standardized online detection rail set
Main technical schemes of the present utility model is:
Make one section special rail of U-H type, the rail section is the U type, and whole plan view is the H type.The inboard of U shaped steel rail is a flap, the restriction wheel rim; The outside of U shaped steel rail is the load-bearing wing, the carrying wheel.The middle bottom of U shaped steel rail is processed with groove, and groove is mainly used in lays electric wiring, coupling liquid pipeline and water back.The middle bottom of U shaped steel rail, overall leveling is used for installation and measuring probe and linear transducer array.The two ends of the load-bearing wing are connected with straight transition is arranged between the common rail.Above-mentioned U-H shaped steel rail, specific aim design, integrated molding.A whole set of detecting device generally comprises: two on above-mentioned special U-H shaped steel rail, the linear transducer array of installing in the U shaped steel rail, detection control path, coupling liquid pipeline, water back, multi-channel detection instrument and background computer.The continuous linear transducer array that is used to test, its total length is greater than the wheel circumference of existing maximum specification.Before tested wheel enters tested zone, be mounted with pre-spray equipment; Wheel is tested the speed in real time, test enable signals is provided during for intensive test; When wheel enters test zone, put, to wheel automatic-spraying mark corresponding to the first location of test probe.Coupling liquid pipeline to outdoor has heat insulation and heating equipment.Coupling liquid after reclaiming, purifying, repeated usage.Man-computer interface emulationization can directly observe the right hurt type of measured wheel and the particular location of defective.
On year-on-year basis, the utility model has the advantages that:
1) special U-H shaped steel rail, the common rail of straight butt joint overcomes uncertain potential safety hazards such as deformational stress, and safety is secure;
2) special rail, at purposes and Environment Design, integrated construction is convenient to the installation and maintenance management, is convenient to normalisation, industrialization.
3) special rail is convenient to adopt the structure that meets mechanics and is adopted high-abrasive material such as manganese steel, improves reliability greatly, increases the life-span, reduces and safeguard use cost;
4) between the U shaped steel rail both wings, bigger space is arranged, be convenient to settle more linear transducer array, avoid omission.
Description of drawings
Fig. 1 is an agent structure scheme drawing of the present utility model.
Fig. 2 is the utility model generalized section.
The specific embodiment
Embodiment during following the utility model is incited somebody to action in conjunction with the accompanying drawings is further described:
Fig. 1 is rail and probe segment agent structure schematic top plan view, 1,1 '-coupling liquid is sprayed in advance and is triggered probe, 2,3,2 ', 3 '-holes probe, 4,4 '-spraying mark triggers device, the common rail of 5-, the straight blank area of 6-rail, 7-U-H shaped steel rail flap, the heavy wing of 8-U-H shaped steel rail bearing, 9-U-H shaped steel rail pipe-line tank, the 11-measured wheel is right.All kinds of probes can symmetric arrangement, and the forward and reverse rolling of train wheel can both corresponding test, in case of necessity, by leapfrog test, is used for reinspection.
Fig. 2 is the A-A cutaway view, and the 10-rail is installed the bottom, and 12-pops one's head in (array), and 9-1 is the coupling liquid pipeline, and 9-2,9-3 are the heat tracing pipelines, and 9-4 is detection signal and control cable groove.All the other labels and last same.
Testing process is: wheel triggers sensor 1, and spray starts in advance, wheel is cleaned and infiltration coupling effect when improving test; Then, by the time of successively triggering sensor 2,3, computing machine calculates the speed of wheel walking automatically, for the test of linear transducer array provides sampling control or revises reference; Trigger sensor 4, spray mark automatically, beginning cooresponding test of linear transducer array and sampling.Sampled result transmits background computer and focuses on after instrument is collected conversion, and the test result of intuitive display.

Claims (4)

1, the online detection rail set of a kind of integrated railway wheel, it is characterized in that: the rail section is the U type, and whole plan view is the H type, the inboard of U shaped steel rail is a flap, the restriction wheel rim, and the outside of U shaped steel rail is the load-bearing wing, the carrying wheel, two side flaps are by bottom linking into an integrated entity structure.
2, the online detection rail set of integrated according to claim 1 railway wheel is characterized in that: the middle bottom of U shaped steel rail, be processed with groove, and groove is mainly used in lays telecommunication line, coupling liquid pipeline and water back.
3, the online detection rail set of integrated according to claim 1 railway wheel is characterized in that: the middle bottom of U shaped steel rail, overall leveling is used for installation and measuring probe and linear transducer array.
4, the online detection rail set of integrated according to claim 1 railway wheel is characterized in that: the two ends of the rail load-bearing wing are connected with straight transition is arranged between the common rail.
CNU2008201351560U 2008-09-01 2008-09-01 Integrated railroad wheel on-line track detection device Expired - Lifetime CN201309492Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008201351560U CN201309492Y (en) 2008-09-01 2008-09-01 Integrated railroad wheel on-line track detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008201351560U CN201309492Y (en) 2008-09-01 2008-09-01 Integrated railroad wheel on-line track detection device

Publications (1)

Publication Number Publication Date
CN201309492Y true CN201309492Y (en) 2009-09-16

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Family Applications (1)

Application Number Title Priority Date Filing Date
CNU2008201351560U Expired - Lifetime CN201309492Y (en) 2008-09-01 2008-09-01 Integrated railroad wheel on-line track detection device

Country Status (1)

Country Link
CN (1) CN201309492Y (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102798533A (en) * 2012-08-27 2012-11-28 南京拓控信息科技有限公司 Automatic protection device of wheel on-line detecting probe array
CN103332209A (en) * 2013-07-10 2013-10-02 南京拓控信息科技有限公司 Train wheel online flaw detection rail device
CN104964834A (en) * 2015-07-02 2015-10-07 常州市常超电子研究所有限公司 High-speed rail rim automatic detection liquid immersion probe

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102798533A (en) * 2012-08-27 2012-11-28 南京拓控信息科技有限公司 Automatic protection device of wheel on-line detecting probe array
CN102798533B (en) * 2012-08-27 2014-11-05 南京拓控信息科技有限公司 Automatic protection device of wheel on-line detecting probe array
CN103332209A (en) * 2013-07-10 2013-10-02 南京拓控信息科技有限公司 Train wheel online flaw detection rail device
CN104964834A (en) * 2015-07-02 2015-10-07 常州市常超电子研究所有限公司 High-speed rail rim automatic detection liquid immersion probe

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 200071 No. 80 East Tianmu Road, Shanghai, Zhabei District

Patentee after: Shanghai Railway Bureau

Patentee after: NANJING TYCHO INFORMATION TECHNOLOGY CO., LTD.

Address before: 200071 No. 80 East Tianmu Road, Shanghai, Zhabei District

Patentee before: Shanghai Railway Bureau

Patentee before: Nanjing Tycho Information Technology Co., Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20090916