CN201301334Y

CN201301334Y - Automatic upper-lower product tinning machine

Info

Publication number: CN201301334Y
Application number: CNU2008201394195U
Authority: CN
Inventors: 陈进来
Original assignee: Kunshan Hejin Plastic & Rubber Electronics Co Ltd
Current assignee: Kunshan Hejin Plastic & Rubber Electronics Co Ltd
Priority date: 2008-10-30
Filing date: 2008-10-30
Publication date: 2009-09-02
Anticipated expiration: 2018-10-30

Abstract

The utility model relates to an automatic upper-lower product tinning machine, comprising a conveyor belt, a material receiving box, a tinning supporting disk structure and a manipulator; the material receiving box is arranged at one end of the conveyor belt, and a product is delivered in the material receiving box by the conveyor belt; the tinning supporting disk structure comprises a rotational supporting shaft, a flux bath arranged on a supporting platform, a tinning furnace and an electric brush; the product in the material receiving box is delivered to the tinning supporting disk structure for carrying out automatic operations such as flux adhesion, tinning and electrical brushing and the like, thereby ensuring consistency of product quality, saving manpower and reducing operation cost and improving production efficiency.

Description

Automatically product tin machine about

Technical field

The utility model relates to a kind of electronic product processing treatment equipment, especially relates to a kind of plastic electronic product SMD BOBBIN and cuts PIN face tin equipment.

Background technology

The tin machine that existing plastic electronic product SMD BOBBIN cuts the PIN face mostly is manual operations greatly, the artificial material loading of its general employing, the blanking sabot, manual soldering flux applying, manually zinc-plated, its key operation step is finished by rule of thumb by manual, owing to regulate soldering flux applying by rule of thumb, tinned height, make the tin-plated product immersion time length and the degree of depth differ, zinc-plated oxidation of product is serious, quality can not get guaranteeing, simultaneously since the time can not length can not guarantee unanimity, the PIN pin of minor diameter the tin in-furnace time slightly length will melt, large diameter PIN pin can melt the plastic cement of PIN crown portion and cause PIN pin blackout phenomenon, directly influences the quality and the work-ing life of product; Existing installation is except can not guaranteed quality, owing to be manual operations, operation is inconvenient, and loss is serious, poor stability, and production efficiency is low.

Summary of the invention

Technical problem to be solved in the utility model provides a kind of automatic product tin machine up and down, can carry out automatic soldering flux applying, and is zinc-plated, and the brush operation makes constant product quality to guarantee product quality.

For solving the problems of the technologies described above, the technical scheme that the utility model provides is a kind of automatic product tin machine up and down, mainly comprises travelling belt, pulp-collecting box, zinc-plated supporting disk structure, mechanical manipulator; Wherein:

Described pulp-collecting box is positioned at an end of described travelling belt, by travelling belt product is delivered in the pulp-collecting box;

Described pulp-collecting box is positioned at described zinc-plated supporting disk structure one side, and is supported on the guide rail, and described guide rail extends to described zinc-plated supporting disk structure bottom, and the described pulp-collecting box of a drive mechanism is along described guide rail to-and-fro movement;

Described zinc-plated supporting disk structure has a support platform, one supports rotation axis passes this support platform, on the described support rotation axis that is positioned at above the described support platform, be horizontally installed with at least 5 back shafts, has certain angle between each back shaft respectively, the center of rotation motor of the respective numbers that is connected with described back shaft also is installed on described support rotation axis, on described support platform, is separately installed with flux bath, tinning furnace, brush; Described back shaft is rotating to according to certain angle under the drive of described support rotation axis above described flux bath, tinning furnace, the brush successively, and corresponding operation is carried out in the upset of needing carrying out;

Described flux bath, tinning furnace, brush drive its rising by corresponding driving mechanism respectively and carry out corresponding operation above described back shaft moves to the time;

Described mechanical manipulator is positioned at described zinc-plated supporting disk structure one side, product after finishing by the operation on the described back shaft of mechanical manipulator gripping.

Described automatic product tin machine up and down also has a displacement disc structure in described zinc-plated supporting disk structure one side, and described displacement disc structure is near described mechanical manipulator, and described mechanical manipulator can be placed into the product of gripping on the described displacement disc structure.

Described displacement disc structure mainly comprises a vertical rotation axis, level is installed at least one displacement disc on the described rotation axis, one is positioned at the liftable bracing frame of described rotation axis one side, and described displacement disc can go to the top of affiliated bracing frame under described rotation axis drives.

The utility model adopts the automatic job flow process, and zinc-plated to soldering flux applying, automatic operation has all been carried out in operations such as brush, has guaranteed product depth unanimity when zinc-plated, and the time unanimity has been avoided generation PIN fusing blackout, oxidation, and bad phenomenon such as tin point take place; Improved operating efficiency; Easy to operate, saved manpower, reduced production cost.

Description of drawings

Fig. 1 the utility model one-piece construction stereographic map

Embodiment

For the utility model is well illustrated, now lift a preferred embodiment and be elaborated in conjunction with graphic.Automatic product tin machine up and down of the present utility model, referring to Fig. 1, it mainly comprises travelling belt, pulp-collecting box 1, zinc-plated supporting disk structure 2, displacement disc structure 3, mechanical manipulator 4; Wherein:

Pulp-collecting box 1 is positioned at necessarily on guide rail 10, and these guide rail 10 1 ends are connected with travelling belt (not shown), and the other end is positioned at a side of zinc-plated supporting disk structure 2; Be transported to the pulp-collecting box 1 that is positioned at guide rail 10 1 ends by the travelling belt product that punching press is good; Pulp-collecting box 1 is connected with a cylinder (not shown), and the pulp-collecting box 1 of carrying product moves to zinc-plated supporting disk structure 2 one sides along guide rail 10 under the driving of cylinder; Pulp-collecting box 1 also can drive its motion by other modes, such as realizing to-and-fro movement by mechanisms such as cam links;

Zinc-plated supporting disk structure 2, it comprises a support platform 21, is vertically installed with one in these support platform 21 central zones and supports rotation axis 22, and its upper end is positioned at the top of support platform 21, this supports rotation axis 22 by its rotation of an electric motor driving, the preferred servomotor of this motor; Stretch out at this support rotation axis 22 on the upper end perisporium of support platform 21, certain angle is horizontally installed with at least 5 back shafts 221 at interval, this back shaft 221 rotates with the rotation of supporting rotation axis 22, the motor of respective support axle 221 quantity also is installed on this support rotation axis 22, this motor is connected with back shaft 221 respectively, and it can drive back shaft 221 and rotate separately; Position transducer (not shown) also is installed on this back shaft 221; Offer draw-in groove on this back shaft 221, when pulp-collecting box 1 is being with product to zinc-plated supporting disk structure 2 one side shiftings, back shaft 221 is positioned guide rail 10 1 ends by position transducer, when pulp-collecting box 1 moves to zinc-plated supporting disk structure 2 one sides, product then penetrates on the back shaft 221 that stretches out support platform 21 in the box, and borrows draw-in groove that product is fixed on the back shaft 221;

On support platform 21, be positioned at the below of back shaft 221, the interval certain angle, this angle is identical with the angle of each back shaft 221 interbody spacer, and flux bath 211, tinning furnace 212, brush 213 are installed; This flux bath 211, tinning furnace 212, brush 213 are connected with cylinder respectively, drive by cylinder to move up and down; On flux bath 211, tinning furnace 212, brush 213, also be separately installed with transmitter, move to its when top when sensing back shaft 221, then under cylinder drives, rise and carry out corresponding operation, when back shaft 211 moves to each setting top, back shaft 211 can carry out 90 degree as required, 180 degree equal angles rotations are in product to be convenient to the state of operation to carry out operation;

Displacement disc structure 3, be positioned at a side of zinc-plated supporting disk structure 2, end in support platform 31 is vertically installed with a rotation axis 32, these rotation axis 32 upper ends are positioned at the top of this support platform 31, on the perisporium of the upper end of this rotation axis 32, at least one support bar is installed, present embodiment is 4 support bars, and the other end of this support bar is equipped with the displacement disc 321 of level, and this displacement disc 321 can rotate with rotation axis 32; Side at this rotation axis 32 also is equipped with bracing frame 33, this bracing frame 33 can drive by cylinder and move up and down, this bracing frame 33 also can move horizontally under the driving of a straight line motor 34, and for stability of strutting system, this bracing frame 33 has 4 support bars in the present embodiment; When placement one big pallet 322 moves to bracing frame 33 tops on the displacement disc 321, bracing frame 33 rising jack-up pallets 322, wait for that mechanical manipulator 4 gripping products are placed on the pallet 322, after piling a row product, the pallet 322 on the driven by motor bracing frame 33 moves horizontally, and places the secondary series product again, it is good to place product in pallet, bracing frame 33 descends, and pallet 322 is fallen on the displacement disc 321, and displacement disc 321 drive pallets 322 leave and carry out subsequent job;

Mechanical manipulator 4, it is one to have the anchor clamps of sway brace, is positioned at zinc-plated supporting disk structure 2 one sides, its product gripping that operation on the zinc-plated supporting disk structure 2 upper support axles 221 can be finished is to pallet 322;

Above-mentioned zinc-plated supporting disk structure, displacement disc structure can not be the rotating disk forms also, can be straight line etc. other can finish the form of appellative function.

The operation of above-mentioned everything and control thereof all can be by programmable controllers such as PLC, and the time relay waits the action and the activity duration thereof of realizing needs.

Claims

1. automatic up and down product tin machine, it mainly comprises travelling belt, pulp-collecting box, zinc-plated supporting disk structure, mechanical manipulator; It is characterized in that: described pulp-collecting box is positioned at an end of described travelling belt, by travelling belt product is delivered in the pulp-collecting box;

Described zinc-plated supporting disk structure has a support platform, one supports rotation axis passes this support platform, on the described support rotation axis that is positioned at above the described support platform, be horizontally installed with at least 5 back shafts, has certain angle respectively between described each back shaft, the center of rotation motor of the respective numbers that is connected with described back shaft also is installed on described support rotation axis, on described support platform, is separately installed with flux bath, tinning furnace, brush; Described back shaft is rotating to according to certain angle under the drive of described support rotation axis above described flux bath, tinning furnace, the brush successively, and corresponding operation is carried out in the upset of needing carrying out;

2. automatic product tin machine up and down according to claim 1, it is characterized in that described zinc-plated supporting disk structure one side also has a displacement disc structure, described displacement disc structure is near described mechanical manipulator, and described mechanical manipulator can be placed into the product of gripping on the described displacement disc structure.

3. automatic product tin machine up and down according to claim 2 is characterized in that described displacement disc structure mainly comprises a vertical rotation axis, is horizontally installed with at least one displacement disc on described rotation axis; In described rotation axis one side one liftable bracing frame is installed; Described displacement disc can go to the top of support frame as described above under described rotation axis drives.